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05-0458 Pump Systme Specs 070708t 1 1 `~ 1 4~- ~Q era Printed from Gruadfos GAPS ~ (~ I ~ v ~~ ~~ ~ ~ ~~ ~~~ c~{ ~~~ F~ ~~ F'riratsd from ~rur+dfas CRPS 1 f 1 P F~yciro F'G Booster~~ waster set with paps aannected to external frsgYrency eanuerters tfydra F'G-RF 4iydra F"C~EIaF F#ydra CPC-F Hydro MPG booster set with three GR pumps connected to external variable frequency drives, (t/FD}. In the oontrol panes. ~~ I ~_~~ C ~ ~ti -~ >=-~ i r~r IT ==-~-- :~ ~~; ~'i;j I-`---`- -i..__~ One GR pump connected to an external VFC@ in operation. H cv Hset cn X49 ~ i O O Q Three GR pumps connected to external VFDs' in operation. N \~1 ~ ~ N Hset ~ ~ ~ ~A' ~ ~ rn ~ r i .. ~ F :.~~ ~ 4 ~~ . Hydro MPG-EF maintains a constant pressure through continuous variable adjustment c>f the speed of the pumps. m The performance is adjusted to the demand through cutting iniout the required number of pumps and through parallel control of the pumps in operation. Pump changeover is automatic and depends on load, time and fault. .ail pumps in operation will run at equal speed. MPG boaster set with twa GR pumps :fed to external variable frequency {VFD), in the control panel and one nt speed GR pump. ~~ I l ,J ~ ~~ ~1 V, ~. f--.~ ----. _~.- --~----~- GR pump connected fo an external VFD in li c"fs '.t 4: C~ O Q }' GR pumps connected to external VFDs` and constant speed GR pump in operation. 1; ~ ~ 0 ~' ~ C? ~~ Hydro MPG booster set with three GR pumps. f?ne of the pumps is connected to an external variable frequency drive, (VF®), in the control panel. The speed-c:ontroiled operation alternates between the pumps of the Hydro MPG. i e ~' _T`t-~- ~~} I_ I L~ ----~- One GR pump connected to an external VFD in operation. F# _ 1 .~` ct HseT ~o A ~ *t ~ ~tt ~ i ~t \t , ~ o One GR pump connected to an external VFD and twa constant speed GR pumps in operation. H Hsei ; ~z Flydro MPC-EDF maintains a constant pressure through continuous variable adjustment of the speed of two GR pumps connected to external VFDs' in the contsoP panel, while ane GR pump Is oonstant speed. One CR pump connected to an external &fFC4 always starts first. If the pressure cannot be maintained by the pump, flee second CR pump connected to an external VFD will t?e cut in. If the pressure cannot be maintained by the two pumps, the constant speed pump will be cut in. Pump changeover is automatic and depends on load, time and fault. Hydro MPG-F maintains a constant pressure through oantinuous variable adjustmen% of the speed of the GR pump connected to an external VFD. The speed oontralled operation alternates between the pumps. One GR pump connected to the VFD arrays starts first, If the pressure cannot be maintained by the pump, one or two constant speed GR pumps will be cut in. Pump changeover is automatic and depends on load, time and fault. S't ui ~f~ca~ic~n 1m1 ,~. Variable Speed Packaged Pumping System ~F~ STA A The work in this ser~tion is subject to the requirements of applicable portions of the following standards: C ,1 1f~-.F21ABL~ SPE~I~ PC~CAGEC? P' PI G S~~T 1~. furnish and install apre-fabricated and tested variable speed packaged pumping system to maintain constant water delivery pressure, 13. The packaged pump system shall be a standard product of a single pump manufacturer. The entire pump system including pumps and pump logic controller, shall be designed and built by the same manufacturer. ~. The complete packaged water booster pump system shall e certified and listed by lJL (Category C~CZ~7 -Packaged Pumping Systems for conformance to 17.5. and Canadian Standards. .2 PS . The pumps shall e of the in-line verkical multi stage design. S. The head-capacity curve shall have a steady rise in head frorr~ maximum to minimum flow within the preferred operating region. The shut-off head shall be a minimum of 0°fa higher than the head at the best efficiency point. C. Small Vertical In-Line I~lulti-Stage Pumps ~IVominal flow from to 15 gallons per minute) shall have the following features: The pump impellers shall be secured directly to the pump shaft by means of a splined shaft arrangement. 2, The suctionldischarge base shall have ,~l~51 Class 25th flange or internal pipe thread ~I~PTj connections as determined by the pump station manufacturer. 3. Frump ~csnstructaon. a, Suctionidischarge base, pump head, motor stool: Cast iron {Glass 3f}) b. Impellers, diffuser chambers, tauter sleeve: ~~ Stainless Steel Soosterpa ~~ Gulde Specifcation, Page 1 of ~, Shaft 318 or 431 Stainless Steel d. Impeller wear rings: 3®~ Stainless Steel s, Shaft journals and chamber bearings; Silicon Carbide f. C-rings: f~L1I~ Shaft couplings for motor fNangs sues 184TC and smaller shall bs rnads of cast Iron or sintered steel. Shaft couplings for motor flange sizes larger than 184TC shall be made of ductile Iron {AST 60-40-18~. t~ptionaB materials fear the auctionldischargs base and pump head shall s cast 316 stainless steel {AST C~-8) resulting in all wetted parts of stainless steel ~-, The shaft seal shall be a balanced o-ring cartridge type with the following features: Shaft seal replacement shall be possible without removal of any pump components other than the coupling guard, shaft coupling and motor. Pumps with motors equal to or larger than 15 hp (fifteen horsepower} shall have adequate space within the motor stool so that shaft seal replacement is possible withcaut 3~notor removal. [~. Large In-line itsrticai ~/iulti-Stage F'urnps (Nraminal flows from 130 to 500 gallons per minute) shall have the following features: The pump is°a7pellers shall bs assured directly to the smooth purrap shaft by means of a split cone and nut design, 2, Ths suctionldischargs bass shall have ANSI Class 125 or Class 2'50 flange connections in a slip ring (rotating flange) design as indicated in the drawings or pump schedule, 3. Dump Construction. 4. Ths shaft seal shall bs a single balanced nastal bellows cartridge with the following caanstruction: a. E3sllows: 904E Stainless Stssl b. Shaft Slssvs, Caiand 1='lets, Drive Collar: 316 Stainless steal c. Stationary I;ing: Carbon c9. Rotakdng Rangy: l"unc~s#en ~rbid~ e, (~-rings; ~F'1~111 F~oosterpa~ l~lr Cuids Specification, Fags 2 of 6 a~ast~rpa REF c~id~ Sp~cificati~n, P~~e 3 of 6 . Drive end bearings shall be adequately sized so that the minimum L1Q bearing life is 17,580 hears at tMe minimum allowable continuous flow rate fear the pump, P SY~T~ TRLL~ ~. The pump system controller shall be a standard product developed and supporked by the pump manufacturer, , The controller shall be microprocessor based. The controller user interface shall have a large display, minimurrt of 3-112" x ~--5f8", for easily viewing of system status parameters and for field programming of controller. Password protection of system settings shall be standard, ~. The controller shall display the following as status readings from single display on the controller: Current value of the control parameter, {usualBy discharge pressure). Latest current alarm, if any, System status with current operating mode and current value of control parameter. Status of ali pumps with current operating mode and speed of pumps as percentage {°/a}. [3. Dump system programming {field ad~ustabie~ shall include as a minimum the following; F. The system pressure set-point shall be capable of being automatically adjusted by using up to two external set-point influences in conjunction. F. The system shall include an "Influence Function`'. Influence function allows user ability to determine relationship between the measuring parameter which is to influence the set-point and the desired influence as a percentage. . The controller shall be capable of receiving a remote analog set-paint (4-20mA or 0-10 ~/I~C) as well as a remote on/off {digital) signals. The pump system controller shall store up to 2 warning and alarms in memory. The time, date and duration of each alarm shall be recorded. ~ potential-free relay shall be provided for alarm notification to the building management system. The controller shall display the following alarm conditions: High System F~ressure Low system pressure Low suction pressure Individual pump failure VF6~ tripffailure Loss of sensor signal {4-20 mA) Loss of remote set-point signal {q_2m,~) System power loss &, -rr,~ pump system controller shal6 be rrtoun#ed ~n a i~9Ei4~A ~~ eneiosure. The enure control pane6 shall be lIL 508 listed as an assembly. The control panel shall include a main disconnect, circuit breakers for each pump and the control circuit and control relays for alarm functions. oosterpa(~ I~FF Guide Specification, Page ~ of ~ control penal options shall include, but not be limited to: Pump Run lights System Fault Light surge Arrestor mergency9ormal ~?peration Switches F~urr~p alarm Lights audible Rlarm (8(3 db~Ajj Control I~anl Internal Illumination Service Disconnect Switches ~I. The controller shall be capable of using a redundant primary sensor to function as backup sensor to primary sensor. I~. The controller shall have a "Test Run" feature with settings of once every 24 hours, 4~8 hours ar once a week for cycling pumps in periods of inactivity. t*. The controller shall be capable of providing a calculated flow rate. SI= UE C3F PERTs The system controller shall be capable of switching pumps on and off to satisfy system demand without the use of flow switches, motor current monitors or temperature measuring devices. If a no flow shut-down is required (periods of zero demand) a bladder type diaphragm tank shall be installed. The tank shall be piped to the discharge rnanifold or system piping downstream of the pump system. V1then zero flow is detected by the system controller, the remaining pumps} shall be switched off. 1flfhen the system pressure falls to 5Q% of C?~li(~FF band below the system set-point (flow begins after shut-down}, a pump shall e switched on, increasing speed to maintain the system set-point pressure, All pumps in the system shall alternate automatically based on demand, time and fault. if flow demand is continuous (no flow shut-down does not occur}, the system controller shall have the capability to alternate the pumps every ~t hours. The time of the pump change-over shall be field adjustable. 2, S7'E SR~IGI'! ~, The suction and discharge manifolds shall be constructed of 316 stainless steel. anifold connection sizes shall be as follows: 3 inch and smaller: ale hIF'T threaded ~ inch through 8 inch: Al~sl Class 15th rotating flanges 1Q inch and larger: Af`~sl Class 158 flanges E. Pump Isolation valves shall be provided on the suction and discharge of each pump. Isolation valve lazes 2 inch and srnailer shall be nickel plated brass full port ball valves. Isolation valve sizes 3 inch and larger shall be a fuBl lug style bratterfly calve. The valve disk shall be of stainless steel. The valve seat material shall be EPDIvi and the body shall be cast iron, Boated internally and externally with fusion-bonded epoxy. Eoasterpa~ ~F Cuade Specification, Rage 5 of 6 C)n a 344 stainless steel fabricated control cabinet stared attached to the system skid Can a 344 stainless steel fabricated skids separate from the main system skid C)n it's own bass (floor mounted with plinth) 2> T'~TI Po. ~`hs entire pump station shall bs factory psrforrrzancs tested as a complete unit prior to shipment. Job-sits programming shall be entered into the controller prior to shipment (details of installation requirements shall bs cammunicatsd to the purrap system manufacturer). A vsrilwsd performance test report shall be made available from fibs system manufacturer. E3. ~°hs system shall undergo a hydrostatic fast of X54 psict for a minimum of 15 minutes prior to shipment. 2. FtRA ~. T'hs warranty period shal9 bs anon-prorated period of 4 rroonths from data of Installation, not to exceed 30 months from date of manufacture. oostsrpaG2 IVIES Guide Spsci~cation, gage 6 of 6 1.18 -_ - ~~ A 1.19 Hi $-!_ CfJIVTFiOLS TRANSFORMER 1.2C --_-120V 100VA X1 X2 1.2t 1.22 .. ,. ~ .. ,. - .. .,... ,m - K01 AL .~~ ..., .... ,..~ ~ 4 12®.. ~ ~.~ A~ R ~ ~ ,r .. ,. ,., ~ .. .~. FAULT Option X1 X2 LIGHT 96020332 1.23 s „~ ~m ~ DOME FAULT Op{ion LIGHT 96020176 X12 1.24 a ~ -----..~ 1 2 .. REMOTE DAME FAULT Option 96420177 LIGHT "4.25 --- - „ SR t ="°•••••••• AA p ALARM 96 20178 or -79 1.26 ® ~ .~R .~~ ~ vSR .. 14 13 ~ AL ~ 1.27 ® ®mm sILEr~cE n wo - - w -..: .,. ._. .. dm 2-~ .. 1 ..... r.~ . . ~ . EMER NORM .~ , . .. ~ ~ , v = . r ~.. ~, P@1MP 1 Al A2 PUMP 1 2.9 ~.m,.~.....~.~.~ .,.,y ~,,. ~m®..~~, a.,..,.m .. ~.,.~. ~,..m...~ .,~.~.~ K03 EMERGENCY Option 96f320039 EMER NORM OPERATION PUMP2 Al A2 PUMP2 2.1Q ~~ ~~.. ... ®®~., mw ..® ®.. q~ ®® Kc~4 EMERGENCY OPERATION 2.11 To 3.15 ,"~' ~... s. ._, ~ ~ ~ P. -~ ~.. , r..> . _ . . --~-.-~ , ..q ~, ~~ - ~ , 2.21 2.22 2.23 2.2~ 2.25 2.2£ 2.27 c ~3 I~a2 ta~ Op%ion 9602Q499 a~A1Bn9 A4b~~CU3514~aF~~~maA a § '. a k ° § a ~p7 § § 2AY § 50 § ~ MAX 3~ mA ~ a 82 ° § 0-1 Q4' NTC `" 51 a ~ 2QmA § § § {(~2PRaA1 § § § § e 1' e n § § § a ! § § a § § § § ~ 2aV a § MAA 30 mA t S3 § a 0-10V NTC + ~ h a 4-24mA § a (0-20mA) § § 4 ~.my § 4 § § a h ® § a § 5 4 A § i a ` '% a J4 § p h A § D11 h 1Q 4 a § § 11 a a R...~ h § ~ J1 ~ L312~ 12 ° N e -- § h 13 a .. ~ § PE ; ) 120glAC DE.3 § 14 § 1 ...... § a ~ L1 a ---~ 4 a • '" ' ~ itM w ° §'~ ° m Option § § a~ §~~02o2~~a 5 § § A13§ a Si § a e § 58 a a, ,~ ,:, .v . I ® ._ ~ ..,, . ~ ... ~. § , .~ ~ a. 4 w ! $ ~, ~ ~ a it a R N .~~.. .,®..,.~. ~~ s a . ~... ~a PJC e 72 § w a a C § 73 ^. ~. r, ~: ~. .. ~ § ~..~ h.. a NO ~ 74 ^ i g hdC a ~~ § ~ § % ~R ~ k ,. ,. ~.~ § X1~ Tos.aa P ~,~ 51 ~~~~ ~ ~ PRIMARY PRESSURE SENSOR SUCTION PRESSURE sENSOR EXTERNAL ON10FF Y~tATER SHORTAGE S W ITGF3 EXTERNALPAULT REMOTE SETPOINTt REDUNDANT SENSOR SYSTEM FAULT 25QVAC 1(DA MAX SYSTEM OPERATION 254VAC 2A MAX 3.7 3.2 3.3 3.4 3.5 3.6 3.7 3.8 ~.~ 3.1 ~ 3.17 3.12 3.7 3 3.14 3.15 3.76 3.17 3.7 8 3.79 W R 4 A h A A W h ~ SE ~ GO( a e 5 0 ~~ A03 ~ ~ # YIC135'I ~ ~ ~ a ~. ~..~ 4 1 x ' +. ~~ 4 A § 4 { ~ 3 P s 720VAC 4 ~ ~ 4 a'^ °'^ s A i, gJ3A a 9 ; 9 t l~ ~ 4 @ ~ 12 M ~ 4 ,~ q 4 t5 5 ~ A ~ .~ 9 5 4 4 4 A 6 ~ 5- m 1 ~ ape 4 ~ ~ 5 h..... q R m R 4 3~ y 4 A 9 q 9 1$ ~ K q 1 4`c' 4 ~ ! ~ 4; a w a ~ a . ~ ~ ~ M 4 4 4 ~~~ ~} M 9 4 Ft'OfTi 2.13 ° t 76 a ~ ~ a a ~ a # A ~ Ftatn 2.12 -.. ®... -.." .... ~ -- -..„~., x ~ -®~t~ptiar 95020099 ~ m # A I~lO 5 7P a ~ 57 62 .n-.- G q PUMP t RUN - "~"~ ;J4A S ~ a e a s X1 X2 ~ a K03 ~ ° 73 14 ~ ~ ~ ~ 30 ~ ~ ~ ~ '~- ®°~ 000000 - PUMP t ETM $ 6 ~ & h a ~ ~ 32 a ~ A ~ ~~ ~ 51 52 ' a~ NO a 79 - ,- G - - PUMP 2 RUI`a ~ m a X1 f % ~ A % 34 ! ~ g 2 ? ~ w K04 y o > 13 14 ° -: --° -°~ ----~: - 000000 - PUMP 2 ETM ~ 4 % K 4 M ~ y Option 96020330 Option 91723578 Opkian 96020330 Option 97123578 a 4 q . , ... .. .~ , ,~. .,. _. , s 3.20 a 35 ~ PdCS ~ 81 ~ ~ A $ q k>,.a q g 4,~ ~ ~ ~ 3.27 ~ e ~ x § m A ~ J5 a 3.22 ~ w ~ a e 82 ~ a 0 4 a 4 $3 4 323 ` M 84 e $ ~ R 4 M ~ $~il 6 3.24 ~ a ~ 86 ~ q ~ R + 87 a 3.25 b ~ , 6 y a ~~ ; a " e ~ &9 a 3.26 ° a ~ ~ y a a ~ , ,.~ a ~ ~ fi 3.27 ~,d ~, .. -. -d » .. 3 ~ „ ......., ~ ~., ..« 4 ~_ ' Tan4~ flax. ~ A ~ ~ ~ i3 E Sys. Ship I € T~odel 1101. 1lccep#. ~ Hei ht l~ianie#or Conn. lnsef IConn.Cen#erline G€~nn_ Nl#. --- ... #~4_ 1_i#. Gal ~~G#0~ tilitT inS. tT @ 6 n ins. ~ 3~'1 [T 6 tf #S. dFT fn 1f 1S. InS. it iS. kg Ib S. ~ ;~/y YYIi'~V~ ~V ~v ,C1~J z t~~~ ~~'f4 , § r g =~kuJ , q g ~il'ln ~i L'# ~-f ~rZ 3 .}c~ g 112 E ~~3fa g t q '-t~ - ~ ;1.~~) VtfX-4Q2 95 25 ,45 1 rJ1(1 39~ F, 413 16'f~ 124 ~~,':~ 38 1'1. ~ 2't., ~ 1 51 1 ~ 7 v+1:~-4Q3 129 34 .33_ 1751_ 49'I~ 413 1fi'f, ~ 124 47/.3 ! 38 1'! €?~6, 1 55 I 123 ~ 1~yX-404 258 68 .5~} 12QQ ~ 47'!2 611 24 159 ~~',', 41 lsls 15 1'~~ 95 c1Q X-4Q5 341 9C3 .39 15Q5 59'f4 ; 6113 24 ( 159 ~ o ~~ _ 41 1'/~ 1€~ 1't~ 127 28(3 I ~a~tA`-4f36 417 119 .31 1778 70 61 E3 24 159 9'~ _ 1'f. ! 16 1'f~ 152 335 VyX-4(}7 59f? 13?_ I ~ .35 1435 5'1< X62 39 ~ 254- 1 Q 41 ~ 1 ors ~ 4 1 "f~ t17 4~a6 i r i ii ~3perating 3srr~~era#ure 2{}Q" ~ i93° C) V~1t~rking Pressure- 1E3 P1 {11.5 1c~} ~ ~1 1 ~ ?cription ~~sa ard Construct"sore 3he11 ..,. ( ~te~il E~fa~lhraCj[Tl Sysferr~ ConnectEul~ ! ~E Et'c?J~t E)tl~~ E~Ut~!E%~~'QE~ }~~SE/~~S~~Z~ E`vlalEe~bEe iron (NPT} ~ ( E_ines --- ~-_^~Goatistg Polypropylene Red 1.3xide Printer ___ ~? dory Prycharge _ 39 PSl(3 {2.2 gic~~t-) ~HAFBGif~C~ VALVE Cade Rpprnv~ls nr~svNS~ sa Ct 9 ~ -~ Ail dls~ensions and weights are approximate. _ _ Job Name LGCation ~f!QiEt°6i ffC3nf€"2CPOt' Cciniractor P.~. Ne. Sales i-iopYcz$@lltal# tulode€ hl~. (~r'~ored Sys!€*~n ~rasszEre R~nye r~Ufit~ ~~fll r~c`?ti'.- w i3r~Ci37f#SG (; `s ~~~) Sxr?~ntiftat data s#ree~ pan £7A1LY fee ordered as a °~€ah; r~r`a? G~af,~ 5hent ~aek", uainq Nl~# ~.;t~R1. T6rey are net aueltabte t~ orctea an an zrtdisridcrat .pasts. he sv~ver each data a7e~t is a~r<tftahte nn €f,t Arx;tr4~r G~/tap ~fe and ~:ar, pe dnw. ninadad and printed #nr ~rs*= as :n~:eded. e ~ ~~Gfl I~ C 61 The need fear a diaphragm tank should be estimated on the basis of the follcawing guidelines: ydret PC Bta~s~erpa~ Syank?ol [?ascription The ratia between tank pre-charge pressure pa and the setpaint Pset• kt kg = pulpset. 0.9 far Hydra M&~C-S Q.7 far Hydro MRC-E, -EC>, -ES, -EF, -E®~ and -F N Maximum number of startsfstops per hour ~l~fdraa P-E, -ECB, -E, -EE -EQF and -F pump Recommended diaphragm tank sine [gallons] type -E -El7 -ES -EF -~DF ~F -S cR{E} 3 4.4 4.4 4.4 4.4 4.4 4.4 20 CR(E} 5 4.4 4.4 4.4 4.4 4.4 4.4 34 cR{E) 1Q 10.2 10.2 1Q.2 1Q.2 10.2 1Q.2 62 cR{E]15 34 34 34 34 34 34 211 cR(E) 20 34 34 34 34 34 34 211 cR(E) 32 44 44 44 44 44 44 317 cR(E} 45 86 $6 $6 $6 $6 $~, 528 cR(E)S4 132 132 132 132 132 132 1056 cR(E}90 - - - 132 132 132 1056 The size of the recommended diaphragnm tank in gallons ca n be calculated from the fallowing equations: tfi~dro P ~E, -ED, -ES, mEE, -E and -F kQ ~ upset ~ 14.5}~ ~ (36gQ _ 1f)~ 1 °,f - 0 ~ tai 6Q ~ (kf psef ~ ~~.~} • k~ ~ 'set hidrea P - 15 V = ~ {Pset ~' 14.5) {kH Pset ~ Pset ~ 14.5 Q (kf ` Pset } 14.5) ~ kH ` pset ~yrnbol Rescription 4'a Tank volume (gallons] T The ratio between nominal flow rata of ane pump Anon, k ~' and the flaw rate Qn,€n at whicFt the pump is to change to on/off operation. kp = Qmin'Qnorn, {Q.10 for cR I°umps, 1p l } Q Mean flaw rate, Qnom C9pm] pset Setpaint [psi] k H The ratio between the ontoff band ~3H and the setpoint Pset. k~ - ~1Hr` ri - Pset Pset ~' 112 ttF# Pset pae~ - 1T2 ~H ~ldrt? P- H pset ~' dH psat Qnam Q The tank values are based on the fallowing data: p 0 0 0 <n s-- 0 0 n a h b l Fl~dro MPG ges~ o -E, -~Q, -1=~, -EF, -EDF and -F -S C~ Qnom of one pwsntp Qnom of one pumpT k~ 141 - p~et 58 psi 5$ psi ky 2Q°!° 25°! kf Q.7 4.9 Example of ~I~rdr P-E and - with (Ej 10 Sycntaol hydro MPG-E Hydro MPG-S "~ [gpm] 44 44 k~, 10°!a - k; t 20 !, 25% Pset [Rsi] 5$ 58 l~ [h~~] 26JC~ 100 BS[ift 4Q Cgalians] 4.£3 43.D Sefeeted tank 4.4 or 10.% gallon 44 or &2 gallon ~H [psi] 1'1.6 14.5 Po IP~~1 ~o.ci 52.2 ~4 e~savrnotr~t~s>ss Qmin Qnom (~