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Water Booster Project Rpt 031308 2 of 3Appenafix B Equipment Specificai~ions z~ C N C ~ ~ O VS 1+"7 ~ ~ U] x d T [D L _ ~ ~ `~ E ~ ~' ~ [n r ~ ~ o Q ~_ ~ ~ ~ Q ~ ~ ~ Q ~ U V] O ~ ~ N ~ U]~ ~~~ d ~ ~ b ~ ~ +L, ~' U r•7 ~ ~' b ~ v ^ Q ~ o ~ ~ ~ ~ - a~ _~_ z~~~°z ~ Q ~~j} Q .~~ U Q ~ Q N ~ ~ 0] O N_ T ~ V7 N O Vl ~ ~ ~ U f~17 ~ ~ ~ ~ ~ N7 ~ ^ ~ C ~ ~ v`a ~ ~Q a 6 N ~s 07[17 ~ ~Z fLU N~ ~U7~ Z r~ Y a ~_ ~~ ~ P O V~ V ~•~ a w o~m~ c°n G ~ ^v in .c d ova" 0 ~~an .~ ~ v°-icy; o " °~-° ~ ~~ c ~~ ~ ~ ^ O G N E RC -~O v1OL C i,1 C ^ Cy O U C ~ C d 41 ~ N [) [] ?O~~ O ~ O L 2JQZC] C ci O L l!7 ~ a 1 O N ~ J d 3 ~ ~ ~3 p ~ iC] m o0 ~ ~' Q CV ~] Ctii Q ~ d ki a O W ~ o ~ ~ ~ ~ ~'7 E~ N ~ ~ .. N7 ~ ~ o ~ ~ ~ .. ~ p z 7. ~ b ; V7 ~ "7 0 Company name: - Created 6y: = Phone: ~~~NQ~~~~ .~ ~, Fax: - Date: - Positron Count Description __. _ -_-- tlnriprice 1 CR 9U-1 A-G-A-E KUBE ^n request aroduct photo could vary from the actual prvduci Product Na.: 96418753 Vertical, non-self-priming, multistage, in-line, centrifugal pump for installation in pipe systems and mounting on a foundation. The pump has the following characteristics: - Impellers and intermediate chambers are made of Stainless steel I31N W.-Nr. 1.4301 DIN W.-Nr.. - Pump head and base are made of Cast iron. - The shaft seal has assembly length according to OIN 24960. - Power transmission is via cast iron split coupling. - Pipework connection is via AN51 flanges. The motor is a 3-phase AC motor. Liquid: Liquid temperature range: Technical: Speed far pump data: Rated flow: Rated head: Shaft seal: Approvals on motor nameplate: Curve tolerance: 32 .. 248 °F 3444 rpm 440.3 L1S gpm 94.8 ft KUBE UL Recagniaed Component, CSA 150 990fi Annex A Materials: Pump housing: Cast iron EN-J51050 D1N W.-Nr. 80-55-Ofi ASTM Impeller: Stainless steel 1.4301 DIN W.-Nr. 304 AISI Installation: Maximum ambient temperature: 104 °F Max pressure at stated temperat ure: 232 1250 psil°F Flange standard: ANSI Prrrrted frorrr Grundfos CRPS ~~l~xu>~o~os' i~ 1!5 Company name: - Createc# ~y: _ ^~ ^ ^ Phone: Positiart ! Covet description Unii price Pipe connec#ion: Pressure stage: Flange size for motor: Electrical data: Motor #ype: Rated power - P2_ Main frequency: Rated voltage: Service factor: Rated current: Starting current: Cos phi -power factor: Rated speed: Motor efficiency at full load Insulation class (il;C 85}: ethers: Gross weight: Shipping volume: 4" 125 Lb. 254TC Baldor, DAP 15 HP 60 Hz 3 x 2fl8-2301460 V 1,15 38-381 18 A 289.T-262 1 131 A 0,92 3450 rpm 85, 5 °I° F 351 Ib 12.7 ft' Printed frarrr Grundfos CAPS cr:u~oFos•N 2!5 Company name: - Created by: = Phone: ~~~N~~~~~ ~ ~ Fax: - ^ate: - 9641$753 CR 9D-1 H (ft) 160 140 I 1~0 ~ 300 80 6D 4D 2C t~ 40 30 2D 1D 0 P2 = 2$.2 HP Printed from GruRdfos CAPS G131J1-ID~QS'ni 315 l 200 400 600 800 1000 1200 ._._,.. 1400 ~ [~UU L~(U7 gpm] Company name: - Created by: _ Phone: G~~N~ ~~~~ ~ ~ fax: - Date: - Ctesc~iption Value H 3" CR 90-1 Product name: CR 90-1 A-G-A-E KtJBE [ftl ~ pp gy Lasses in fittings and valves not included Product No.: 88418753 156 Q = 867 US gpm EAN: 570D39D73307D 1 H = 98.1 ft Technical: 140 n = 2 x 100 °/° Speed for pump data; 3444 rpm -' Rated flew: 440.3 U5 gpm 12Q : ~.:.; .'.:.. : Rated head: 94.8 tt impellers: 1 Shaft seal: h{llBE 1001 Approvals on motor nameplate: UL Recognized Component, ; ;: Curve tolerance: CSA 15a 9906 Annex A 8D~ ;~,:_ Stages: 1 Pump version: A 8Q Model: A Materials: 40 Pump housing: Cast iron EN-.t51D50 DIN W.-Nr- ~ 80-55-06 A5T1N 20 Impeller: Stainless steel 1-4303 DIN W.-Nr- Ef# pump = 76-4 °I° 3D4 AI51 DD 2c3D 44D 5DD 80fl 1000 120D t4Q0 C1(tJ5 gpm} Material code: A p2 4 Cade for rubber: E [Hp] Installation; ~~ Maximum ambient temperature: 104 °F 40 ~~ Max pressure at stated temperature: 2321250 psil°F ~" Flange standard- ANSI 30 Connect code: G Pipe connection: 4" 2D ~.-- Pressure Stage- 725 Lb. ~ _ __ Flange size for motor 254TC _......_._.._-- 1 D ~ Liquid: ° Q P2 = 28.2 HP Liquid temperature range: 32 -- 248 F -W_~_.__ ElecYricai data; Mfltartype Baldor, CCP Rated power - P2: 15 HP KVA code: G Main frequency: 60 Hz Rated vokage 3 x 208-230 ! 460 V Service fadar: 1,15 Rayed current: 38-361 18 A Starting Current: 2$9.7-252 t 131 A Load current: 43.8-41-812D.9 A Cos phi -power factor; D,92 Rated speed: 3450 rpm Motor efficiency at full load; 85,5 °I° Insulation class [}EC 85}: F Motor protection: None Motor Number: 84ZDDD18 ethers: Gross weight: 351 lb Shipping volume: 12-7 ft' Sales region: namreg Arirated from Grur+dfas CAPS ~ 12 ~ N n F~ ~ a N 415 Company name: - Created hy: Phone: ~~~ND~QS~ ..~ ~. Fax: - ^ate: - 9fi4'I $753 CR 9Q-'1 N ~_ 47 O r All unEfs are [mm] unless otherwise presented. Printed from Grundfos CAPS „816 9L .,BfL 9~ GRUN~FOS'N Posetion I Count CRE 2a-3 AN-G.l-A-E HG1~E Product photo could wary from the actual product Product No.: 96541387 Vertical, non-self priming, multistage, in-line, centrifugal pump for installation in pipe systems and mounting on a founda#ion. The pump has the following characteristics: - Impellers and intermediate Chambers are made of 5tainiess steel aIN W.-Nr. 1.4301 QIN W.-Nr.. - Rump head and base are made of Cast iron. - The shaft seal has assembly length in accordance with EN 92756. - Power transmission is via cast-iron split coupling. - Pipework connection is via AN51 flanges. The pump is fitted with a NEMA-#langed three-phase MLE motor with frequency converter and PI-controller integrated in the motor terminal hox. No additional motor protection is required as both motor and electronics are protected by integrated overload and temperature protection. The pump is equipped with a pressure transmitter registering pump discharge pressure and enabling controlled pump operation based on constant pressure. A control panel enables setting of required setpoint as well as setting of pump to MIN or MAX operation or to STEP. The control panel has indicator lights for "Opera#ion" and "Fault". Communication with the pump is possible by means of Grundfos R100 Remote Control enabling further settings as well as readout of a number of parameters such as "Actual value", "Speed", Printed from Grundfos CAPS Unit price ^n request ~rxu~r+ol~bs'~ sno Company name: - Created by: - Phone: - 1`ax: - ^ate: - GRUN~FOS` I% Positron ~ Count Power input" and total "Power consumption". the terminal bax holds terminals for the :onnectivn of: - Pump startlstop (pvtentia4-free contact} - External remote setpvint setting via analog signal, 0 - 5 V, 0 - 10 V, 0[4} - 20 mA - 5 V voltage supply for setpvint potentiometer, lmax ~ 5 mA - Pressure sensor factory-fitted. - input for farted control to M!N or MAX [potential-free contact} - Potential-free fault signal relay with changeover contact, reporting Fault, Gperation or Ready, - RS485 GENlbus lriquid:temperature range: -4 .. 248 °F Technical: Speed far pump data: Rated flaw: Rated head: Shaft seal: Approvals vn nameplate: Curve tolerance: Materials: Pump housing: lmpelier 3467 rpm 111.4 US gpm 159 tt HQQE NEMA ISO 990fi Annex A Cast iron EN-JL1030 DIN W.-Nr. A48-30 B ASTM Stainless steel 1.4301 ^IN W.-Nr. 304 AISI knstaHation: Maximum ambient temperature: 104 °F Max pressure at stated temperature: 232 ! 250 psil°F 2321-4 psi!°F Flange standard: ANSI Fipe connection: 2" Pressure stage: Class 250 Flange size far motor: 213TC Ekectrical data: Motor type: 132DA Efficiency class: 5 Number of poles: 2 Rated power - P2: 7.5 HP Main frequency: 60 Hz Rated voltage: 3 x 4fi0-480 V Rated current: 8•g A Cos phi -power factor: O,g4 Rated speed: 360-3470 rpm Enclosure class (IEC 34-5}: IP55 Insulation class [IEC 85): F Printed from Grundfos CRPS r~rrit ~r:ur,a~~c~s~N ono Company name: - Created hy: - phone: - Fax: - ^a#e: - Printed from Grundios CRPS ~,r:u~~~o~' i~ 5na Company name: - Crew#ed ~y: Phone: G ~ L! ~V A F~.7 S ~ ~ ~ Fax: - Oa#e: - Company name: - Created by: - Phone: Gii~VNQ~~~~ ~ ~ Eax: - ~ate: - 96541387 CRE 2a-3 CRE 2D-3 Fi {~} Q = 117 U5 gpm 1 Oa °I° H = 104 ft .. n=$8°/°!53 z 240....:. 180 ~:, 'i: 15D >r~yF - u = ~_ . F ... ~. ..... ~Y.~~P:.. :-. ; , 'Ss-.:.. ~ .:. '~. .~ .. ~~' . . ~ :°: s'S :. ~~5:~,:.:. :~ M ~ ..... k ".Y~~ ; . . . :. , y,.. .5; . 140 ;:.. ` :::. x: :: ;; j ~ ~ ,. ~5 :~: ~, 1za ~ ; ~~ 1Da 1 ~. 801 . I ~~ i 4D ~I E 2D Eff pump = 66.5 °Ifl Eff pump & mtr = 55.1 °I° DO 20 4a 60 80 1 DD 120 D{US gpm} P {KP] P1 8 ~_ P2 s 4 2 P2=~4.53HP l P1 = 4.1 kW D ~ ° ~~ ~ ~ N 61~ Q Printed front Grundfos CRPS ~ ~ ~ Company name: - Created by: ' Phone: ~r~~~ ~ OF~~-J~ ~ ~ Fax: - . Date: - - H CRE 2p-3 4eseiiptfo~ : Value . ~ ;' Product name: CRE 20-3 AN-GJ-A-E HQQE [ff) 1pp °I° Q = ] 17 lJ5 gpm Product No.: 96541387 200 H = 104 ft 153 Hz = 88 °/ EAN 5700397875933 ° n 180 i ~~': ~.: Technical: Speed far pump data: 3467 rpm 8$ °k . 160 Rated flow: 111.4 lJ5 gpm . .. Rated head: 159 ft 140 Impellers: 03 I; ;:. .. ..:......,.a. shaft seal: HQtdE 120 y , Approvals vn nameplate: NEMA -.::... I ~~ ; Curie tolerance: ISM 9906 Annex A Sta es: 03 ..: .. ...,. 1aa ~~~:;:. vim:=<..., -::~~ Pump version: AN ~ x.. :~°.. ~~:. ~ ;' `'~~ Model: A 80 ~ °~-.; p~`'; ^rc~ Materials: fi0 ~ ''~ Pump housing: Cast iron ' Impeller: Material code: Code for rubber lnstallatian: Maximum ambient temperature: Max pressure of stated temperature Flange standard: Connect Cade: Pipe connection: Pressure stage: Flange size far motor: Liquid: liquid temperature range: Electrical data: Motor type: Efficiency class: Number of poles: Rated power - P2: Main frequency: Rated voltage: Elated current: Cas phi -power factor: Rated speed: Enclosure class [IEC 34-5J: Insulation class [IEC 85}~ Motor Number: EN-JL1030 0!N W--Nr. A48-30 B ASTM Stainless steel 1-4301 DIN W.-Nr- 304 A151 A E 104 °F 232 1250 psi!°F 2321 ~ psil°F ANSI GJ 2" Glass 250 213TC ~l .- 248 °F 4p~ 20 Eff pump = 66.6 °/° Eff pump & mtr = 58.1 °I° 0 P [HP) 8 6 ..~~- A 2 .l P1=4.1kW p 20 40 fib 80 100 120 Q[U5 gpml P1 ~_--P ~~~^ P2=4.63 HP others: Net weight: Grass weight: CanSg- file no: Printed from Grundfos CRPS ~r:u~n~os•i~ 7r1p 132DA 5 2 7-5 HP 60 Hz 3 x 46080 V 8-9 A 0,94 360-3470 rpm IP55 F 85765437 207 Ib 223 lb 96280523 Company name: - Created lay: Phone: ~~~NQ~O~~ ~ ~ Fax: - Date: - 9854'1387 CRE 20-3 cos phi CRE Z~-3 + 1321JA 7.5 HP 3* 4~0 V, 60 Hz eta 1 Printed (ram Grundios CRPS I ~A) 2D ~,~,~e,ira~t-5'N s~ia Company name: - Created by: Phone: ^ ^ V N ~ ~~ S ~ .~ ' Date: - 95541387 CRE 2~-3 „Z11 90 `Q ..5 m yC „9116 Z~ ao r~ ~ r= ~ o ~ ~ r h ~ ..911E !~ N M C7 (~ ~_ --- ~ ~ . ~ ~ O ~ ~ ~ tD ~ ~- C7 - - r u] ~ ~ u ~ T CV Y ~ ~ N r 77 rr „GI ~ 4 N 2 ~ .'~ Q ~ [7~~N as 1.9'91 6Z'61 Afl units are [mm] unless otherwise presented. F[]5' ~t • 9116 117 t " Prrr7ted from Grundfos CAPS t!i'to C„1 ~ Company name: - Created by: Phone: ~~~NQF~~~ ~ ~ Date: - 19654'1387 CRE 2Q-3 ~ - - I~ II 0-10 V k - + 014-20 MA + 4.20 fulA j 776 1 o~ 1 9 0 0 B Y A STOP ~. - ftUN q vo-r-aza~MA F v-a v v I ~ _ flK E oo~oo ~ x 5 4 3 2 I._____-_-__-_.-- All units are [mrr~] unless otherwise presented. Prrrrted from Grundfas CAPS ~k I 1: i DfGITAL INPUT 9: GND (FRAME} ~ ~ 8: +Z4 V 7: ~ SENSC]R INPUT ~ D C B: RS-485B l ~ j Y: SCREEN ` A: ~ R5-485A ~-~--~ j 6: GN^ [FRAME} 1 5: +1i3 V ~ ~: SETPGiNT INPUT ~ 3: GND (FRAME} I 2: STARTIST~P ~ G12t)1V []~[]S'~ tQl10 G~ G7 ~ o a o ~ ~ ~ o 0 o v a n^ ~++ C k ^ o^ ~ C NC C NO i N i L1 L2 L3 ~ W Genera! data 6oosterpaQ. 6oo~terpaQ The Grundfos BvosterpaQ consists of 2 - 4 CR{E} pumps Coupled in parallel and mounted on a common base frame provided with all the necessary fittings and a Grundfos Control 200^ cabinet. BaosterpaQs with up to 8 pumps are available on request. When delivered, the Grundfos BaosterpaQ is factory tested and programmed according t^ the customer's specifications, ready for operation. - -- -- 4~ `T' - ~: ;. r 4 ,(, !(, SPFII 20DA 1 []iRS'HrrRL41 1 ' - ' - -- ~ '~ r PuraP n c~ecK r'~ isrn nnnr, IL~~~.1 'JAiVC V '~- VAL'!E -` m r ', '~ ~\ f P~r_sSlly~ '•I J7 PRES.S~RE iAi/f.F ~ 1 rRnhSnnnFC o I z r Ca ntrv 12~~~ A Grundfos Control 2000 Control cabinet holds a PFU 2000 (Pump Functional Unit 2000] eleCtronit Control unit. The Grundfos Control 2000 may also be supplied with a PMU 2000 Pump Management Unit 2000] for advanced control. :B 1 ©~~ off,©, ~. PFU 2000 Simple operation 5 PMU Z00 ~..__.J 0 Advanced operation Enabkes regular optimization of operating conditions and read- s out of operating data. ~Ur]CtlOr15 Control 2000 Offers the following functions: • Automatic cascade control of pumps • Automatic changeover between pumps in operation {ensures the same number of operating hours for all pumps} • Stop function when operating at low flow {increases the efficiency when operating at low flow} • Manual operation (enables testing of individual pumps] • Various setpoint influences: -.friction-loss Compensation {decreasing pressure with decreasing flow}' -setpoint adjustment via external signals temperature, time, level and flow}` • Various digital remote-control font#ions: -start/stop of system - reduced operation {limits the max. number of pumps in operation}` - Z-point Control of the setpoint (enables contrvE of the setpoint by means of Z-point Contact]` - 3-paint control ^f the setpoint (enables control of the setpoint by means of 3-point Contact}' --emergency flow operation raids in firefighting}` • Pump and sys#em monitoring €unctions: -high and low system pressure shutdown' -inlet pressure measurement' -motor protection -Grundfos BU5 Communication` ^isplay, alarm and signal functions: - 2 x 24 character LCD display` -signal lights far operating and fault indication (green and red light-emitting diodes} -potential-free changeover contacts for operating and fault signals • Cluck program" - up t^ 10 different setpoints per Z4 hour period ' Setting Cary 6e changed only when PMU 2000 is Connected. N ... . ,'. ~~ ~<: su.~r eMieK i ;, va~v~s ~,;~ ~ saau y ~:-. ,ur~r+a~n Nm ' ,;~~:~ . .. EdFrlou 'a;~;y' ~7' .: .:. ..... _.. , :d wT X v +a:r:4 ~.:: ~ :: : - ' . r' .. . . ~ f .:y.;:l : ~e3~ :: ~~~,p`~: ' ' j~• i:. _. ~~„. d'~ 1 ~ i ~ ' * APPR~VEb " _. ~:~ ~ ; ~~ ._;.~ c ~a g E S-rir~~ SIZES 3 THROUGH 42 INCHES Y~~= ~. ;;: _, ~'g ~~ ;~, ';,~v , -- :F~ ~?'.~ ~ '°~ti. .~ w ~. .. ... .. n, :~yeS. Y Y:: V _.:. ..., ...__ _ ` .: sr .e •~ faawr Qa ~ t: ''Y '~' ~ •1c. ia~ S7 ~F .~ '. ;, ~ air ~t, ~~ ~ F .z3 :: W Hydraulics engineers are concerned in increasing numbers with the problem of water hammer. At best it is a noise nui- sance while in its most virulent farm it can tear tl~e finest pir~~~ping system apart. 12 What ~~~s~~ t/~~~~ hlamrn~~~ The conditions responsible for this phennmennn are well known; they occur when a quantity of energy is suddenly released in a confined space. Energy is a function of mass times velocity and relating this to practical hydraulics engineering means that water hammer occurs when a body of water in motion in a pipe is suddenly stopped. One of the circumstances under which this phenomenon most commonly occurs is when a pump is shut down and the forward flaw of water reverses under the influence of gratity and commence to run the opposite way until stopped Say a check valve. ~~ 1Tie common Swing Check Valve is so designed that it often sees the reversal of flow before closing. This means that the body of water is already in motion and has to be stopped abruptly as the Swing Check Valve closes. ~~ It was to meet this steadily growing problem that the Silent Check Valve evolved. In designing this valve all other charac- teristics were subordinated to the principal need that it must positively close before a reversal of flow takes place, silerstly. The Silent Check Valve was designed to open at approxi- mately 114 to 112 psi, which means that when a pump is shut down, a Silent Check Valve will completely close while there is still positive head on the inlet side of approximately 112 psi. In this simple manner reverse flow, which is a major cause of water hammer, never gets a chance to start (in contrast to the swing check. Recognizing this, it becomes nbvior~s that one secret to preventing water hammer due to flow reversal in a system is to provide a check valve which will close before this reversa! of flow can take place. ARCC Silent Check Valves perform exceNentiy in these applications. The fallavving briefly outlines the characteristics of various types of c}~eck valves' This compromise is higher head loss than Swing Check type valves. The attached graph shows the relative head losses for three popular types of check valves. It can be clearly seen that Silent Check Valves do not suffer badly in comparison, especially when it is recognized the slightly higher head loss in the Silent Check Valves means a little more electrical power is used during pumping operation. When comparison is made with prevailing rates for commercial power, this head loss may became an academic rather than a practical concern. These facts show why mare engineers are specifying APC^ Silent Check Valves for their customer's protection. ~`ypi~a~ 5~~~l Chick ~~~~~ In~t~~~i~at~ [~~r tlert~ca~ Tur~sirt~ P~ar~p~ Experienced engineers know that it is only possible to achieve pro#ection in one characteristic in a design at the expense ar compromise with other characteristics. We feel that we would be remiss sf we did not draw the engineers attention tc the compromise that has been made in perfecting the silent virtues of the Silent Check Valve and elaborate to some extent on the significance of this compromise. L05 ANGI=LES COUNTY SANITARY DISTRICT L05 COYOTES PLANT 2-16" 125# CLRSS 51L1=NT CHECK VALVES ~~ ~~'~, ,cam; `. ~ ~ ~;~ Install SILENT CHECK VALVES ^n Discharge Side of the Pump! STOPS REVERSE FLUW I STDPS UVATER HAMMER before it Starts! Water Hammer can be Moth destructive and annoying. It is caused when a pump is shut down and the forward flow of water is allowed to reverse and is suddenly stopped by the check valve. By positioning a Silent Check Valve ^n the discharge side of the pump, the reverse flow [which is the cause of Water Hammer] never has a chance to start. This is because RPC^ Silent Check Valves are designed to open ai approximately 11A to t12 psi and to completely close before the flaw can reverse itself. Short face-ta-face dimensions of APC^ Silent Check Valves a!s^ cnntnbute to compactness in equipment roam piping. Typical Silent Check Valve lnstaliation ~, ncte: RPCO Silent Check Valves can ~' qe installed in any position. ~: CHECK VALVES CCMPARISCN HEAD LOSS CURVES V~1Mt2C1TY tiHCRE:AS~ APCD PRESSURE-TEMPERATURE RATINGS MA%INILIM H6R-SHOCI(SERU[CE PR£SSRRE, P.5.1. TEMP. CAST IRUH ASTr4 AIZfi GR.C! OOCfILE IRGR ASTM A595 BRORIE A5TM 6fi2 CAR60R STEEL ASTM A21fi GR WC6 STAINLESS STEEL ASTM A351 CF SM °F CLASS 125 CLASS 250 PRESSLIRECIASS PRESSUFiECLASS PRESSIIRECLA55 PRESSORECLA55 1" -12" 14" • 24" 30" • l{P 1" -12" 4" - 24" 30" - VP 150 300 150 380 150 300 400 808 150 300 400 800 0 tq 150 7.25 500 -20 Su 100 250 640 285 748 998 1480 275 720 9fi0 1440 -2ptq 150 200 t50 150 500 300 300 242 820 272 707 945 5415 257 670 B92 7340 200 190 535 515 460 280 250 235 500 210 A85 260 675 900 1350 240 520 B25 1240 250 175 125 85 415 2511 200 235 582 ]95 425 245 865 887 1332 227 590 785 1t80 300 565 150 50 375 240 1511 215 565 190 390 230 655 875 1315 213 580 745 5120 SEAT TEST PSI 200 150 150 500 300 300 275 720 3f10 1000 375 875 1090 1630 305 795 1060 1585 5HELL TEST P51 300 230 230 750 450 450 400 975 450 1500 450 1125 15{10 2225 425 1100 1450 2575 .. ~......p..,,.... ;~ S E R I E S 3 a D T ~~ C STT Cast Iron Body ~_ ~~~'~~ I:sE n~v,.r ,~, bronze Trim . Fir fA~E F[,4>v~E i A!V!7 Stainless Steel Spring FUL[hACE GASKET Stainless Steel Ductile Iron ^r Cast Steel Bady with Bronze or Stainless Steel Trim Resilient Seating {$una-N) SEE FIGURE ]. [QPTIUIVAL7 NGTf: iQ OF MATING FLRNGE {SEAT SIDE DNLY} SHUULb NEVER BE GRFJ4TER THAN SFRT RING O[]. +: }! i ~~ * APPROVED MATING SFATRIr1+C~ FLANGE nn ~a -a:.. ~. ,~ ' , ~~ 12 5 lb, & 25011s. A.S .A. Pressure Classes Model No. Valve Sae Face is Face No. of Bolts 125# 250# Bolt Circle 125# 250# Bali Size i25# 259# 3i71 1' 4" 4" 3 3%" x 4;C 36" x 4 3fl1 K 114' 2' s Q° 4' 314" 3' x 4:4" x 4:4" 3fl1' 1' 2'.6" 4" 4" 3~ 4' }4" x 43i" x S;d" 172 2" 25.6' 4" 4" d' x :4" '.£' x 5rf' 302;4 ~" 4" 4" :4" 5:4" x 5%" '6" x fi' ' 3 3 3" 3;6" 4" 4" 6" fi~4" 36" x :L" ::° x 7" 304 4° 4„ 8., 7, „ 7, ,~ .. x ~.~ „ x $.~ 305 45 8" B° 8'rS" h' x 7' x 9" 3D$ 5' 8" 12" 4h" ' x ' x 10" 12 51h. R .S.A. Pressure Class 3d 8.. S.. 11' ~~ „ x 10., 31 U 10" 12" 14"' " x 12' ° 25 ti Iln. A .S.A. Pressure Class 35& 8" 6%" 12" 13" 36° x 11 :C' 360 10" S;C' 16" 15%° 1" x 13'/." UPI^RATING PRESSURE Tv 15U0 LB. CLASS IS RVAILABLE PLEASE C6NTACT FACTQRY FOR HIGHER PRESSURE CLASSES. RESILIENT SEAT DETAIL FIGURE 1 optional for t~pth wafer or glolJe styles 'RESSl1RE JOINT IS EFFECTED AFFER INSTALLATION APPLIES TO B07H WAFER AN^ GLOBE STYLES. S[:REW RETAINS SCAT Dl1RiNG HANDLING AND SHIPPING. .: 4 CNFC-C TNFSE 3 VITAL FEATURES ~ATH ~ ~ p, ' %~x; -r~ _<Yw ' nnr~n c~~ eA-r I'-Jt-'Y I/el'tI~'C V~7fIR RF'~'T 256 L9. CLASS ~ 3vvts.cLASs BOLT C]RCLE 125 LB. CLASS -~-, 150 LB. CLASS ~{`! _}. ~ _ .; :,. ~u _.~ The graph below shows the rnmparative head loss through different manufacturers' Silent Check Valves. The figures used to construct this graph were obtained from certified independent laboratory tests for the RPCO valves and com- pared against other available published data. The lower losses of RPCO Silent Check Valve as indicated by this graph frequently gives rise in the question "Haw does RPCO manage to keep its lasses below ihnse of the other valves examined?" Superior performance is never accidental and this question is best answered by the following details. First, every RPCO valve is designed with the initial premise that the minimum cross-sectional area shall exceed that of the pipe it serves. In every APCO valve the full crass-sectional area of the most critical points, is greater than the cross- sectiona! area of the pipe. This is rfearly illustrated on the valve drawing of a 5" RPCO Silent Check Valve ^n the adja- cent page. Secondly, RPC^ has designed many types of valves for hydraulic service for aver sixty years and our engineers are espe- cially conscious of the importance of good hydraulic flow lines. Again, an examination of the drawing on the next page will show how very carefully the contours have been worked out to give the hest passible hydraulic, flaw results. Even small details such as streamlining the spokes have been given due consideration. This devotion to design detail makes it readily obvious why the APCO Silent Check Vaive can reasonably be expected to have the most favorable flow characteristics of any Silent Check Valve. PRESSURE LOSS CURVE COMPARISON 6ETWEEN APCU SILENT CHECK YAWES AND OTHER SIMILAR MAI(ES [ACTUAL TESTS SHOWN FOR A PARTICULAR SIZE] ~~~' The superior performance characteristics of the RPCO Silent Check Valve are matched by its equally superior quality of construction as the fallowing design details will show. The seat is held by stainless steel screws so that it can be taken apart after years of service as easily as the day it was made. Electrolytic action is eliminated by having the shaft of the plug ride in bushings made of the same material as the shaft itself. A simple loose guide bushing far the shaft is provided made of the same material as the shaft. This bushirly is held in place by the spring, sn that in the event it is considered necessary to take the ualve apart in the field, the bushings ran be easily removed by hand. to N~ 8 rn ~ ^¢ 7 ~~ ~ s s ~. ~0 5 U7 ~ 4 lNii ~ 3 Q? 2 0 'F ^ HG RA pF IHG M^ L C CI M FL ..~ VALVE }k VALVE w VALVE c ~ - ~ APC^ vALVE 3 ~ m ~~ z us 2~~ ~' m :~ r ~ ~ N 1 2 3 4 5 6 7 8 9 10 11 12 VELQCITY ~N PIPE =F.P.5.~ ~~ .~~ - : I t APGO Silent Check Valves have been thoroughly tested by Factory Mutual Research Carp. As a t ~ resuEt, the 3fl0 Series Arid fiefl Series Valves can tie used on hazardflus fire fighting equipment and t ~ fire protection systems with assurance of performance. For such applications, insist on the Factory Mutual Guarantee Lahei of Approval on your Silent Check Valve. Availaf~le on sizes as indicated. * APPRDVEI] ~°~ ~~.~° All the materials used in APCQ valves are clearly referred to by their appropriate ASTM numbers. APC^ offers Ductile iron as an alternate to the conventional cast iron. R brief technical explanation of the qualities is given below. ' ~ ~ ~ ~ Ductile lron, contrary to its name, is not really a cast iron at all but an alloy developed by the International Nickel Company. Cast Iron has graphite present in lenticular flakes which causes it to be brittle and have a relatively low tensile strength. ~~_;~ ~, The graphite in ^uctile iron is present in spheroidal shape making it ductile with a much higher tensile strength. ~,, Various types 4f Ductile Iron are available and we use the one especially recommended for valves. This is ~''' Type 65-45-12 Ductile lron ASTM A536 strength of 65 to 8Qd~Q psi and a yield strength of 45 to 13fl,000 psi, equivalent to carbon steels, yet retaining the anti-corrosion properties of iron. CQMPARE FLAW AREA ~F PIPE BELDW WITH THOSE SHOWN AT ^1FFEREHT SECTiflNS 4F THE VALVE Area of 5"Pipe = 20.t Sq. In. FlrylY AREA OF YlLYe RT fl10E5 >fECT4uN LINfa ^RpYIN RcLOW f 27.1 SQ.fN. o ----~ 29.1 SQ. fN. C __- 27.2 SQ.IN. 6 --- 22.1 S0. IN. STROK>~ A --- 23.1 SQ. !N. 6ronxe Bushing protects agaFnst Electreiytic action Smooth flow Body Contour guarantaea minimum loss +~ Stainless "~:: ` 5tee15pring {Also available '.: in Manel ~i.: ;, for crib cal water condition) µ-~ ` ~ •, -a . ~4 s,~ .~ ° : -":~ ALL APCQ SILENT CHECft VALVES 100va HYDR05TATICALLY TE5TEt7 TO ANSI STANCARI]5 Stainless Steel Ball 8 Seat Retaining Screws. SPECIFI HEA^ L055 CHARACTERISTICS FQR SILENT CHECK VALVES SERIES 3~0 [CHEC}[ STYLE} 1:' i :: z' 1.: s < ~ c' .~ [~ 3 LWL 2 ~ 47 fA ^ 1 J .9 O e .fi S ~ HEAL LOSS CHARACTERISTI4S FOR SILENT CHEGK 1[ALVES SERIES 600 [GLOBE STYLE} r oa; ]GO R 7 ]OG - 4 " 3 p7 3~ 2 3~ oao 9 ._._ -_ 6 7 yn a e ,nn ~' ~a 3 it x Rca +.~ a s P. 7 s - (: - _ ii10 S 4 3 A a 3 W r fro ] 3 4 5 6 i A F10 Z S ~ 5 6] A 91 W ~ .r e 5 •; ~ 9~ i,C']0 / 1 1 5 6] 8 9 10,0]0 FLOW IN GRLLDNS PER MINi1TE ^ Far dynamic performance testing results [the relationship ^f pressure rise to valve closure], phase see Sulletitt #769. Ar ieft: Typical Silent Check Valve applrca[ion vn vertical turbine pumps (30'J. Utah 1•altey iNater Treatmcrtt Plant, Orem, U[ah- [~c w a = 7 d J d C7 2 ~r J LL HEAtI LOSS IN FEET r~T ~r APPROVER 51:RlES 300 WAFER STYLE 51LEKT CHECK VALVE Vti,'afer Slyl[•. Silent Check Valves shall be designed with cast iron bodies. bronze srat, brnnrc plug and stainless steel spring- T}[e valve plug must be center guided at both ends whiz a through integral shaft anei spring loaded far guar ariteed silent shut-off ul]eration. The spring must be helical ar conical- Seat and plug shall tte hand repiaoeable in the fcld for ease of maintenancc- 7he flow area through the 4ody shall he equal [n or greater than the cross-srctrnn area of t}re equivalent pipe slze- C[teck Valve must hr. capable of silent operavan when installed in vertioal or horizontal position -flow up or down. All retaterials of rnnstruction shall be certified in writing to conform to A-S.T.M- specificatiar~s as follows: Bnc}y Cast iron ASTM A126 Gr.6 Plug & Brat 8ronzr, ASTM 6584 083600 Sprang Stainless steel ASTM A27fi T3i6 Exterior paint Universal Metal Primer Fl7A approved for potable water cnrttact Valve to he APCa Series 360 - 1" Ihrouglt 3p" Silent Check Valve -Wafer 5[yke, Faciary Mutual Approved -sixes 4", 6; 8" and 10" (t25 Lh. Class], sizes 4", 6", (25a Lh. Class], as manufactured by Valve and ?rimer Corpora[ian, Schaumburg, Illinois, U-SA 5ERIE5 600 GL~SE STYLE 51LENT CHECK VALVE G{obe Style Siicnl Check Valve shall be designed with semi-steel bodies, bronze scat, bronze plug and stainless steel spring. The valve plug must be t:en[er guided at 6otli ends with a through integral shaft and spring loaded for guaranteed silent shut-off aperatiort- The spring must he helical or conical. The seat and ploy shall be hand replaceable in the Feld for ease of maintenance. The flo+.v area through tlic body steal! be er}uak to nr greater t}ran the cross-sectional are of the equivalent pipe size. All ma[rrials ^(constructinrt shall be certified in writrng to conform to A-S-T-M-specifications as follows Body Cast iron ASTM A126 Gr.l3 Plug & sea[ Bronze ASTM B584 C83611~ Spring Stainless siccl ASTM A27E; T318 Exterior pains Universal Metal Primer ~E]A approved for pctabie water rnntact Valve [o he RPCt] SP-rIP-S 600 - 3" through 42" Silent ChPCk Valves - Fac[ur}~ Mutual Approved -sizes 4", s", a", ~ [7", 12' and 18'; as rtranu[ac[urcd by Valve & Primer Corporation. Schaurnk~urg, Illinois, U.S.A. ~~ VALVE & PRIMER CDRPORATI~N J ~ 1420 5. WrtHn[GHT $LVL7. SCIIAUM6URG, [L 60193-4599 ~•q_rv 8 RkNiR [c+RVr~npii~R nE-~E9~ RE'.FtivtG'HF Ri[:N' ru [:~1a1+GE /vJV 84~.J24,90^^ FAa':$47.524.900: 800.323.69b9 CON~GkEHr'MiG vliiLR, H^Rf OP~NICIN nF iiti Ekl~HE!RIrvG OE['aRiufrvi, WAFER STYLE SILENT CHECK VALVE 2" Ihru 6" MODEL 888 I 1 r- ...._ PAT. OPTIONAL RESILIENT SEAT (NITRILE] AVAILABLE, AQ^ "R" Td TIaE PART NUMBER. FOR REFERENCE USE' ONLY, SPECIFICATIONS SUBJECT TD CHANGE A'ITHOUT NOTICE. WEIGHTS & DIMENSIONS BOLT SELECTION SIZE PART A~ in B in C~ in WGT. 1 ~5 25D I25 25D 2 2434 2 13/32 2 43 54 4 1/2 5 4 8 5/8 x 5 1/4 5/8 x 5 1/2 2 1 2 2432 2 9/16 2 7/8 5 7 4 8 5/8 x 5 1 /4 3~4 x E 1 /2 3 2435 3 1/4 3 13/54 5 3 4 11 4 8 5/8 x 6 1/4 3/4 x 7 4 2436 4 3/8 4 1/16 7 3/1s 18 8 8 5/8 x 7 3/4 x 8 5 2433 5 1/4 4 3/4 8 3/8 25 8 8 3/4 x 7 3/4 3/4 x 9 fi ITEM 2437 5 QTY. 29 32 5 5/8 9 3/4 DESCRIPTION 36 8 12 MATERIAL 3/4 x 8 3/4 3/4 x ASTM # 1d 1 1 VALVE BOQY ~EPDXY COATEQ} CAST IRON A126 CLASS B 2 1 BUSHING SRONZE 66d 3 1 SPRING STAINLESS STEEL 3d2 4 1 POPPET BRONZE C8364D 5 1 ~-RING 8L1NA-N ---- fi 1 *5EAT RING BRONZE C8364Q F ~ 1 ^ V~T'~~ rzun~w~r~ c,vrrrurv~~~vn GLENS FAILS, N.Y. i 28~ i PHQNE {538 7fi}-9797 FAX 5i8 751 -9798 uH ~ t: ~+~ ~r~ ~ DWG. Nd.: 5888-1 NEV.: ~ t5/~~) PENDING ~~ FACTGR ~~DEL 888 ~.5. SYSTEM: CV - l).5. gal~min @ 1 psi with 64'F water. HEAD LASS METRIC 5Y5TEM: CV = liters sec Q 1 kP^ with 15'C water. ~AFEE ~'HECI~ VALVE Inches 2 2 1~2 3 4 ~ s 8 ~~ VALVE SIZE mm 50 65 SO i^0 125 150 200 250 ~a1~Min 50 77 110 340 430 550 900 1600 Ca FACTOR I~i~r~S~c ~ ~ ~ $ ~ ~ ~.~ 1D.3 13.2 21.fi 38.4 EQUIVALENT LENGTH Feet 50 54 81 37 74 117 182 i 91 OF FIFE Meters 15.2 16.5 24.7 11.3 22.5 35.6 55.4 58.2 EC~IJIVALENT LENGTH G~ PIPE_ EQUIVALENT LENGTHS OF P1PE ARE BASED ON DATA CONTAINED IN HYDRAULICS INSTITUTE PIPE FRICTION MANUAL. IN GENERAL, Th115 DATA 15 FOR NEW,CLEAN WROUGHT 1RQN OR STEEL, SCHEDULE 4^ PIPE WITH ND ALLOWANCE MADE FDR AGE, DIFFERENCES IN DIAMETER OR ANY ABNDF2MAL CONDITION OF THE INTERIOR SURFACE. FOR FURTHER DETAIL5, REFER TO ABOVE MANUAL ~~ . 8 v~ a 6 cry 4 Cr7 O 3 w ~ ~ W ~,N ~ ~n rn ~ ~ ~ ~ ~ cry a~ ~ -~ ~ c~ ~- to az ~ O O 00 0 o O o 0 00 O o O o 0 00 O O O O 0 0 0 O O O O 0 0 0 O O O O O O O FLAW 1N GALLONS PEA MINUTE ~MATI~~ ~La~arrc coRPa~AnoN DATE:, Z/28~94 .. GLENS FALLS, N.Y. T2&OI ^WG. N~,: S$SSHL PHONE ~5i8] 75}-9797 FAx sus) 7s1-s7sa REV.: A [1297} N 1. Damage to the valve and/or internal leakage con result if other than standard ~+ 7~ ~7L~ inside diameters conforming to ANSI 616.5 flr AWWA C2O7-94 are utilized. SILENT CHECK VAL V L' Mortar lined pipe, with expanded diameters that compensate #or the mortar lining, may require a boc4cup ring flange. 1VIDI}EL a8$ 888R 2. Proper centering of ring gasket is impflrtant to prevent internal valve leakage. 3. The valve & adjacent piping must be supported & aligned to prevent stress from being transferred to the valve's flanges. The torquing of the flange bolts should then be done in several graduate steps, using the number sequence shown below. The even loading of the flange bolts wilE eliminate concentrated stresses which could fracture the valve's #langes. 4. If used an the suction side of the system or for low pressure applications model 888R with Nitrite (Bunn-N} seal is required. 4 INSTAELATIDN RE UIREMENTS f A RECOM~IENDEa FOR VERTIOAL QR M~1MUM ALLOWABLE INSIDE VALVI HORIZONTAL POSTIONS ONLY DIAMETER O~ E \ SEAT \ ~_ ~ IMPORTANT NOTE NO. 1 The matching companion flange I, p. must ^verlap the valve seat. This is required for proper seat retention. NOTE N0. 2 The flange gasket must be properly centered and of the sire indicated. This is required to achieve ^ seal between the seat O.D. and the ~ body k. D. interface area. RING DR FULL FACE GASKET [1/8" f~iA}t THICKN>=S5} BODY 1~IA7ClMUtA ALLOWABLE INSIDE DIAf~IETER Of FLANGE [5EE NOTE N0. 1 ] RING GASKET OlMEN51ONS [SEE NOTE NO. 2] VALVE GASKET GASKET O.D. VALVE GASKET GASKET O.D. SIZE A 512E A Sl2E I.D. 125LB 250LB SIZE I.D. 125L8 25DLB 2.5 2.94 14 14.19 2.5 2.875 4.875 5.125 14 14.00 17.75 19.125 3 3.57 i fi l 6.19 3 3.500 5.375 5.875 16 1 &.DO 24.25 21.25 4 4.57 18 18.19 4 4.50^ 6.875 7.125 18 18.00 21.625 23.50 5 5.65 2D 20.19 5 5.5fi2 7.75^ 8.500 20 20.00 23.875 25.75 6 6.72 24 24.19 6 6.fi25 8.750 9.875 24 24.00 28.25 30.50 8 8.72 30 30.25 8 S.fi25 11.D0 12.125 30 30.00 34.75 37.50 3 0 10.88 3fi 3fi.25 10 1 D.75 ] 3.375 14.25 36 3fi.00 41.25 44.00 12 12.88 42 42.25 12 12.75 16.125 16.fi25 42 42.00 48.0^ 5D.75 FDR REFERENCE USE ONLY, SPECIFICATIi7N~ 5 iJi3JlS'i:T 7'U t;tiANC:~: ~'! rnvu r nrurli~:. ^ATE: 11 ~ } ANSI B16.5 GOf~1PANE0NJ FLANGE W/ FiJLL FLATE F ~, cr_~ros FA1.l.S, n~.r. ilauz DWG. Na.: 55012.2 PHONE {518} 761-9797 FAX [528} 7fi1-9798 REV.: B ~1 ~02~ S S~R1ES DIESF~ DETRI]1T DIESEL _ -- ~~ ekW 6D Hz Standby ; . ~ - ~----__ -. ,;',,~c~y~~ _ _ _a 31 _ _ -.. . '~ .i I ~ a~ ~~n - iS ~ i ' i ~ __-_ ~~ -r -- --.....-._.. -- ~-.~- _ ; ~._ ~ ^ EPA Tier 2 Certified ^ Generator Set Tested tv f5G 8528-5 for Transient Response ^ L1L2200, CSA Listing Offered ^ Accepts Rated Laad in fine Step Per NFPA 1 10, Level 1 ^ All gen-sets are prototype and fa~tvry tested ^ MTL1 DD is a single source supplier ^ Global Product Support • 2 Year Standard Warranty • Complete Range of Accessories 5030HF27D ^iesel Engine ^ 3.0 Lifter Displacement ^ 4-Cyele Permanent Magnet Generator (PMGJ -optional ^ Brushless, Rotating Field ^ 300°/° Short Circuit Capability ^ 2~3 Pitch Windings ^igital Control Panel + UL 508 Lisfied, C5A Certi#ied, NFPA 1 10 ^ Complete System Metering ^ LCD ^isplay Coaling 5ysfiem ^ Integral5et-mounted ^ Engine ^riven Fan GEN-5ET RATINGS 5tandhY - 130° Rise Voltage [L-L] P1~ase PF Hz kW kVA AMPS skVA @ 3fl°/° ~oltoge dip Gener[~tvr Model [onnections 240v 1 1 .0 6Q 6Q 5Q 25Q l 19 362P5L16D4 12 LEAD ZIG-ZAG 20$v 3 0.8 6Q b0 75 2Q8 175 362PSL1604 12 LEAD LOW WYE 24Qv 3 0.8 6Q 6D 75 180 i 75 3b2PSLl 604 12 LEAD tII DELTA 480v 3 Q-8 60 6d 75 90 235 362P5L1504 12 LEAD HI WYE 60Qv 3 Q-8 60 60 75 72 ] 36 361 P5L1633 4 LEAD WYE ea ~sbor2 ~2n~ Paye 1 ^f 4 - - ©~rROi~ oi~sE~. S SERIES DIESEL 60 ekW Diesel Gen-Set STANDARD E UIPMENT ^ Air Cleaner • Oil Pump ^ Full Flow Oil Filter • Jacket Water Pump ^ Closed Crankcase Vent • Thermostats ^ Exhaust Manifold -dry • Blower Fan & Fan prive • Radiator -Unit Mounted • Electric 5#arting Motor - 12V ^ Governor -Electric lsochronous ^ base -Formed Steel • 5AE Flywheel & BeIE Housing • Charging Alternator - 12V ^ Battery Box & Cables • Flexible Fuel Connectors • Flexible Exhaust Connection • EPA Certified Engine ^ NEMA MG1 ,IEEE and ANSI standards compli- ance for temperature rise and mo#or starting ^ Sustained shod circuit current of up to 300°/0 of the rate current for up to 10 seconds • Self Ventilated and trip-proof • Superior Voltage Waveform • ©igital, Solid 5tdte, Volts-per-hertz Regulator ^ No load to full load regulation ^ 8rushless Alternotor with Brushless Pilot Exciter • 4 pole, Rotating Field • 130°C Standby Temperature Rise • 1 Bearing, Sealed • Full Amortisseur Windings ^ 3 25°I° Rotor Balancing • 3-phase Volts~ge Sensing * i- 1 °/° Voltage Regulation ^ ] 00°/° of Ra#ed Lond -One Step • 3°I° Maximum Harmonic Content ^ Digital Metering ^ Engine Parameters ^ Generator Pratec#ion Functions • Engine Protection ^ 5AE J 1939 Engine ECL1 Communications Windows-based Software ^ Multilingual Capabili#y • Remote Communications to our RUP-~ ] d Remote Annunciator • 16 Programmable Cantae# Inputs • 7 Contact Outputs ^ lJL Recognized, CSA Certified, CE Approved • Event Recording ^ IP 54 Front Panel Rating with Integrated Gasket • NFPAI ] 0 Level Compatible • Oil Qrain Extension & 5/O Valve • Flexible Fuel Connector • Battery Cables • Vi6ra#ion Isolation Pads ^ Jacket Water Heater: -204 F ^ Mainline Circuit Breaker • uL2~00 Listed ^ Steel Sub-base ^ Radiator Quct Flange [OPUJ • Lu6e Oil & Antifreeze • Operator's and Owner's Manual ^ 2 yeor/3006 hour Wprranty ^ Factory Tested at ,$ PF (3 PN) • Battery Charger 6 amp ar 10 amp Battery: l2 volt wl rack • Circuit Breaker: Standard ar 100°I° ^ Muffler [OPL! only) • Sub-base Fuel Tank w/ Electrical s#ub-up area • Weatherproof Enclosure • Sound A#tenuation - 1 '/Z" Foam -- Sound Stoops ^ Remote Annunciator • Isochronous Governor Page 2 ^~ 4 b6 ]56DT2_12U7 DETRDI~ DI~~EL irements __ - b0 ekW ~iesei Gen-set APPLICATION DATA Engine Manufacturer :.............. .......lohn Deere Model :..... . ............... ...... 5030HF27Q Type : ................ . ........ ...... 4-Cycle Arrangement :............ ... ...... 5-lnline ^isplacement: in-3 {lit;'..... .-.--.186 ~3.Q5~ Stoke: in. {emy ................ ...... 4.1 ~1 Q.5] Liquid Capacity {Luhricatianj Total oil system ~galllit~ :................. ...................2-46[1 1.2y Engine jacket water capacity (golllitJ : .................78 {2.9) System Coolant capacity (galllit} : ......................4.08 [15,41 Compression Ra#io :..... ................. 18.Q:1 Rated RPM :.......... .... ........... .... 1800 Engine Ga~ernor :........ ................. Electric Isochronous Max Power: Standby: bhp (kWm}... 96 {72] Speed RegulaLion :....... ................. ± 1 °/o Frequency : ................. ............... 6d Fi2 Air Cleaner :................ ................. Dry Fuel System Fuel Supply Connection Size :.............................31a"NPT Fuel Return Connection Size : .............................31a"E1f'T Maximum Fuel Lift: ft {m) ...................................10{3l Recommended Fuel :..........................................f]iesel ~t2 Total Fuel Flow: gallhr (li#IhrJ ............................26.1 {99j a.avnng - ~caa~~a~vr ~]r~~cn~ Ambient Capacity Ele~trica! Electric volts bC.....- .............. ........... 12 Cold Cranking Amps under d°F (-1 7.$°CJ ................ 750 fuel Consumption At 100°I° of Power Roting:goil!=r [litlhr] ------. At 75°Io of Power Rating:gollhr[ lirl}=r) .-.-.-. At 50°/° of Power Rating:gallhr {litl}=r} ....... Standby ........-..- 5 0 (1 a.9a ........-3-6 {13.6} _.-.-.....7.4 (9.27 Ai r Standby of Radiator °F [°C]:.... ........... ....... 122 (50J Maximum Allowable Static Pressure on Rad. Exhpust ~l,D {ki'al :........... ............d.5 (-]2l Water Pump Capacity 9Pm [litlmin} :............. ........-. -.-..-.-.-.-.27 {102] Heat Rejection to Coolant 43TfJM [kW}: -.......... ............ . 2,U09 {35} Heat Radiated to Ambient BTUM Ikw} :.............................. ........... 583 {10.2] Aspira#ing CFM Im'rninj :.............. Air Flow Required for Rad. Cooled Unit CFnn {rn'm~nl: ..-.-----. Air Flaw Required for Heat ExchangerlRemote Rad- based on 25'F Rise CFM [msmin}: S SERIES DIESEL 5ta ndby ...~~ 191 (5.4J ......----- 7,350 (2Q8J .1,295 (36-6} Exhaust Standby ..... 1 ,0l 1 X544] 501 X14-2) .... 3a z7.5~ Gas Temp.Stack;'9F{°C] :...................... Gas Volume at Stack Temp CFM [m mml:......... . ................ Maximum Allowable Bock i'ressure I iz0 (kPa}- ---------------------- ~a ss~n7~ s2n~ E'agc 3 of 4 - - 5 SERIES DIESEL DETRf~71T DIE5E1, 50 ekW Diesel Gen-Set I:NLISSICINS DATA NDx + NMHC CO PM 5-25 ......................... 0-74 ..... ............-- 0.089 Af! units are in g~hp-hr and are EPA C72 cycle values. Ernissitan 1e~els of the engine may vary as o funatiar~ of arn6ient ternperoturc, huranetric pressure, humidity, fuel type ^nd quaiiry, installation purarneters, measur- ing instrumentation, eta. The data provided arc laboratory results from one engine representing this rating- The data was o6}uined under controlled en~iran- mentnl conditions with calibrated instrumentation hra~ea6ie to the United States N~tionoi $ureou of Standards and in compliari~e with US ERA reguiatians found within 4^ CFR Part 89. The weighted cycle value from each engine is guaranteed to 6e below LVie US EPA Standards at the U5 EPA defined conditions- uN Standby Full toad Stond6 No Lood 23 ft (7m] CPU w7 critical grade muffler [dBA] -------.....BG-5 ................................•------.-..........-----81 23 ft {7m] Sound Attenuated Enclosure {dBA) ..............78-5 --..........--------.............------...........----.-73 RATING D~FIN1TIflN5 and CGNDITIGNS ^ Ambient capability factor at 3QOM {984ft]. Consult your local MTt} ^D Power Generation Distributor for other altitudes- • 5tondby ratings apply to installations served by a relialaie utility source- The standby rating is applicable to varying loads for the duration o4 a power outage. No overload capability for this racing. Ratings are in accordance with 15~-30451 , B5 5514, AS 2789, and DIN 6271. ^ Prime power ratings apply to installations where utility power is unavailable or unreliable- At varying load, the number of generator set operating hours is unlimited. A 1 d°I° overload eapaci#y is available for one hour in twelve. Ratings are in accordance wi#h 15~-852811, overload power in accordance wish I5~-3Q4r5I1, S5 5514, A5 2789, and DIN 6271 -For limited running lime and base load ratings, consult the factory. ~ Deration Factors: Altitude: d-5°I° per I,ODD ft (305m] above 5,000 ft [1,524m] and 4°I° per 1,0Q0 ft [305m] above 10,00Q ft {3,D48m]- ~emperature: Derate 0.5°I° per 14°F [5-5°C] above 77°F [25°C]- Weights & Dimensions ^PU EPLJ Length: in. {c m] ..... -...-.. 85 (216J...- 85 [716} Width: in. {cm].-... ..... ........38 {97}..... 38 =97} Height: in. [cm] ................... .......54 (]37}........ .....60-5 (154] Height w~ Tank: in. {cm} ...... ....... 77 [183}.-.-.... .....78-1 {204} Weight [less tank]: Ih {kg}.....-. -.--- 1,642 {745}----. ..-.1974 [894} DISTR18l1TED BY: Page R of 4 r ~ ~, ':~ ~ i l ~;~, .i I ~'; ~ ' i ~ ...' _ l-. ~ . i _:., {' ~Z r ~~ ,r,;` ; ~~ .~ Lf ..~~.... JR. ______~ _-- ..~ t Drawing above tar illustration purposes only, based on standard open power 48a volt generator. Lengths may vary with other voltages- 'D^ Not Use for Installation design Materials and specifications subject to change without notice. © MTL1 t]f] Power Generation, A Tagnum Group Company. t Og Power Drive, Mankato, MN 560{]1 Phone: 800-325-5450 www. mtuddpowergenerati on.com 60 ~s6u~a 120 ~4ppenafix C Boos#er Purnp Sys#ern Con#rols Flec#rical Sc~ierna#!c '' Exampie Panel Wiring Diagram Service From Ekeclric Utility VAC, 3 Phase, fi0 Hz. 2 Grealerlhan 10kAIC 4-Pump "MF' System branch Circuit protection And Service disconnect 1.3 401 PE Fuses used with - ~- VLT28 es drive 1-a L 1~-...,--.-,ri F 1 L2 ~--~ F2 i 1 5 L3 j""'""'~' ~ ~~, .... .. .. .. ., MAIN 1.6 DISC ` ; ~f- ~;~ -_ 1-7 8 - ' 1~f'~- Q01 ` MCP used with t.a ! ., ~ VLT8000 series drive 1.9 1-10 1-11 1.12 1.i3 1.14 1 .15 1.16 1.77 1.18 Oplinn 91123572 ~ SURGE ~~_- IARRE=STORE Z ~z~ Option 9 i 123573. _, „~--- f ~- ' 0-fi00V - - C~ g1A ` VOLTMETER 1-19 Opticn 91123579 1.20 r__ ~- I A1. R ~__~- ~ ~ 1.21 t FPM 5 ~ '' 1 A2. T i-- ; ' , i `_ ' C8 1 A 1.22 --- VOLTAGE MONITOR f.23 ~ ... .- .. .,. ..... f .24 1 .25 1.26 1.27 1 .2a Factory Wire _~.,. =Field Wire ----- =Opticnal V F{7 DANF4SS To 2-15 Option 9112357_4 x1-_` ~P L1 I T1 _ _ V.CT COIL i - ~ & i L1 L2 72 i _ ~ ~ I L2 410 Kt2 ~ ~ "'~ L1 T1 Ammeter ; L2 , 72 ~; ,' J -- L3 , T3 Dplion 91123574 x2 __ .... K11 ....~ .... . - ~L``1 I T1 CT CdIL ; - ~ ~ ~i ~~ ~ ~ - ~ 1 Q20 K22 ~ ~-I, L1 yy T1 I Ammeter ~ -' 1 T2 L,,. - - J ~. L3 , T3 ^ptian 91123574 1021 ,., ... ... -.. u T1 C7 COIL ~ - 1 - ~ ~ i -I~, , K32 ~ Q30 L1 T1 ~ Ammeter ; T2 .~~. J L3 , T3 pplian 9it23574 K31 L1 T1 GT COIL ~~ _ - J~ ~ - i _ `-I-' __ 4¢0 I(a2 ~ ~ L1 Tl Ammeter ~ L2 T2 ~ "' J L3 T3 Ka1 gK~15 Qption 91123fi85 X1-..X4 P1 . ; & I . I ~r' ~! , ~~ PUMP 1715G PUMP _ VAG 3PJ Hp jL2~ ; 2 J ~._.......~ PUMP VAC 30 Hp X3 P L1 ~ L2 I 3 L3 ' _-_ -... PUMP VAC 30 Np X4 ~.~.~..». ej~ L] ~ ~ L2 4 L3- PUMP VAC 3O RP ?-l Option 91 123577 22 ~ ~ ~ ~' f 2-3 •~ 1 ~ •( 1- PANEL LIGHT - [NOLO5URi= TRANSFORMER LIGHT 2.4 CB __ __ SOOVA 25 CONTROLS TfiANSFORMER rwl~v~ z-s 2.7 2.8 2-9 .1D 2-11 x.12 '.13 2.]4 .?,15 ?.16 2-17 2.1a ?.t9 220 221 222 2.23 2.24 2.25 2.26 227 2-28 Option 9112012fi Lt ~.. ~ ---`~, T r C8 1 CA ENCLOSURE x32 L1GH7 THERMOSTAT CF __ _. {{02 _ ........ _- ~ ..,, .,, ., AL 4 J ,~2 ___~ __ ~ ___ __.~- ~'~ __~ __ R Option ". _. ~ X1 X2 91123570 ~ 71 K07 81 - r R T2 82 I }(12 x1 X2 - -- 72 82 ~ ~ ~. ~ _._: _..-.... {COB 71 , $1 s ~9-~-~~ AA 71 K09 81 SR ~ 9 ~ ~ ' SR ' ~ ' ~ 13 t 72 82 ~ AL , 72 82 `SILENCE ' ~• ` K18 71 $f Po ,~ .. ._ VF^ . .. ,. .. ... ., _. ~ 01 02 1 __^~____ PFU2000"___1~_5 + Fram1-10 1 JS 1 FAULT 1 + 1 I N v 1 1 ~ ~R1VE 1 SPEE^ ~ 1 8 1 ~ ' + ~.~ i _ 1 0-tOV ~ 120VAC + J5 i Xl D 1 IL1 ' ~ ~»~ _~1 ..._. ~ 1 P Option ~ _ _ ~ ~ J7 ~ 91123584 + r ~ 1 ~R~____ __, , MAX 50mA + 1 + Pnnu2ooo ~ ? + ~ 1 ' w ~ 12 1 12 ~------~ + + 1 1 1 N ~ p-1f7VIJTC + 1 1 0-20mA + j ~ ~ i20VA0 i 1 < ~ , ' ~ 1 {4-20mA1 , 1 - 1 ~ j L1 1 ~ l__1 1 p~ Lam + ,..,.,, ' ~ ~_~~ __ 1 ~ 1:.,7 1 1 ~ 1 ~ , -. - + JS ~ , +LJ v i J$ + ~ 1 , ~ ' + f ; ~ 1 1 _ ~~ 1 MAX 54 mA 1 + SERIAL 1 , ; COMMUN + ~ 1 1 1 ~ . 1 ~ .,..,, 1 14 ~ 14 1 - l ~ ...... .. ti 1 1 ~ ~ , 0-30V NTG ~ 1 0-20mA + 1 ~~ ~. .""'" Dptifln 91 123570 + w 1 + + _ EMER NORM ..~ PUMP`^__ 1 1 + ._ ~ ..~.._._~_._~~~.._.__.. Kp7 EMER NORM , ~ ~ ~ + Al A2 1 1 , Al A2 EMER fVGRM v ~ 1 , ~ EMlnR NpfiM __..y ~?tlMPa ~. + ~ ___ Al A2 ___._._ ___ __...~ __~...~.,.. ___ ..~ _ K10 ~ ... ; Al A2 1 1 CObLING FAN I FAULT Option LIGHT 9112357fi DOME FAULT Oplior` LIGHT 91123582 REMOTE Option DOME FAIJLT ~ 91123583 LIGHT Option AUDIBLE 91123580 ALARM ar -81 ^ISCHARGE PRESSl1RE SENSOR WATER SHORTAGE SLIP ERVISVON OEViCES EMERGENCY OPERATION EMERGENCY ^PERATIDN EMEROENCY OPERATION EMERGENCY OPERATION 3-1 3-2 3-3 3.4 3.5 1 3.s ~ 3-7 ~ 3.8 3-9 3.10 3-i 1 3.12 3-13 3.14 3-15 3.16 3-17 3.18 32fl 321 322 3.23 324 325 3.2fi 3-27 3-28 1 " 1 .. ... ... ... , 1(07 Option 91123570 " r' ~ _' _ _~ _ _ _ _ ~ Js ', NO " "~51 ~ 27 1 K07 c2K11 21 i Al A2 1(12 ' ~ " ~ 52, =~: Kp8 ; .1~. " " " ~,r..'~.. i -~ , ~ ` " 51 NO ~ 22 Ki]8 ~ K21 21 i A F A2 K22 ~ ~ ~ ~ 52 13F(0914 ' ~ ~:. 1 , S ~ k , ~ ND " 23 ' (51 <. 1{09 ~ K3l 21 i p`t 1C32 K10 ~; "~ ~ , "~ ~ ~ M' '' ~ " ~g ' 57 NO ~ 24 " ~ , K10 1041 22 21 ~ Al A2 ~ K42 •~ ~ ~ 52~ i . _~ _}~ ~ " ' ~ ~ Option 91123570 1 ~ " ~ + ~ K11 L ~ , ~ ~ ' ~ x12 ~ 43 44 x1 x2 ~ ~ _~ " ~ ~ " ~ ~ K2i , 431 44 1 ~ ~~ G ~ x1 x2 " " " , ; , ~ ' , K22 ~ 43 44 ~ ~ -- G ~ x7 x2 , , ~ ' ~ ' ' ~ ' ~ " ~ K31 43 44 _ ~ _~ ~ xl G x2 ' ~ ~ ' i 43}(3244 x1 x2 ' Option 91123570 ~ , ~ ~ ' ' , K41 ~ 43 44 ~ ~ __r' ~ ~ ._ .... _ .... ~ ~ ~ x1 x2 Ka7 fit KQ861 109 9 62 K10fi1 ~ ~ ~ , C ` " 20 " i d31jC4244 ~~- " 1 ~ ~' , ' ~ J ~ x1 X2 !~-'~ 61 fit fit 62 ~ ~ µ ~ ' ' ' Option L _ _ , 95020130 " " ' " ' ~ , , ., ..., 1 K1i 33 34 ~ -~ ~ ~ ETM ~ ~3 + ' 12 S '"" ' " PUMP1 • ~-~' FAVLT ; ~ t ~ 1(12 33 34 i ~ ~ _~ ~ •• K03 I1 11 14; ~ ~ F ~ Q ~~ 1 , ~ 33K 21 34 q 12 ~~,_S_~ V " ~ PiJMP2 ~2 "FAVLT ' J ~ .~ ~"" ~ ETM Option , ~ 12 $ ' 91123579 ~ " PllMF3 ~~ ~ 3 ~ FAULT , " ~ 33 K22 34 i ~ ~ ~ _. KO5 ~ , ~ ~, V 12 8 a ' " PVMPd ~~~ FAULT Ki76 ' ~ ~ ~ ~ . K33 `3 3 ~ ~~ IT 1 ETM , "~_! ; ~ ~ 33K3234 i ~ ~ ~ _. ~ ' ~ ~ ~ ' ' ' ~ 33 J4~ * ETM I " ~ s 1 ' 1 , ~ ~ ` " ~ ~ 33K4234 i ~_~ ~.. ~ ~i i DDL PUMP1 DDL PUMP2 ooL PUMPS DOL PUMP4 .._ _...~ .,, .. ~.. Option PUMP 1 VF 9602013fi RUN LIGHT PUMP 1 QOL RllN LIGHT PUMP 2 VF RUN L1GHT PUMP 2 pQL RUN LIGHT PUMP 3 VF RUN LIGHT PUMP 3 DDL RUN LIGHT PUMP 4 VF RUN LIGHT PUMP 4 bDL RUN LIGHT PUMP 1 Option ELAPSED 91F2a578 TIME Mf=TEFI PUMP2 ELAPSED TIME MET>=R PUMPS ELAPSED TIME METER PUMP 4 ELAPSED TIME METER ~ , K03 ' ~ ~ 1 +~ ~~[ ~ ~ } ~ PUMP1 4.1 ~ ~ x 1 x2 FAULT I.IG}iT + K04 y-. ~ ` 9_~ _ , _1 n 1 PUMP 2 4.2 ~ ~ ~ x I x1 Jl'-`-'mil x2 FAULT LIGHT + ~ Kf75 ~ 4.3 ' 9 1 i ~ .~ x1~ ~ PUMP 3 FAULT LIGHT - ' ~ KOfi s 1 4.4 X7 44 43 ' 11 '- i ` -"„ "- - "- -- ___ __ -`.~ --~, ~ + ~ R PUMP 4 FALJL7 LIGHT PUMP 1 ,}i umper Q1U~ + + X1 7C2 FAULT ' , _ + ---^ - - __'- - __^ --~- _ 3 - PUMP 1 4-5 2 _'^'--~~ __~ -•- - - - -- -~ ~ , 14 13 FAULT 4,S _ x2 : _.- ' j 44 ~ ! 43 i { ~ + ~ PUMP 2 dumper Q20 ~ ~ 4.7 FAULT ~ j ' , 2 _- '-~ __- - -_'~ __ _ _'-- 14 ~ 13 PUMP2 FAULT ---- - + + x3 I + 44 43 : ~ + ' + ; 4.8 ~ ~ 1 ~ ~ PUMP 3 ~ Q30 I umper ~ FAULT ~ ' ~ I'+i , , ..~ - ~..__-- ___ _'"'_- K05 PUMP 3 4.s I _ -~- ~__- -LJ---- - , __^--- P -^ + I ; 4 13 FAULT x4 43i ' 44 , ? ~ ..10 1 ~~ ~ + PUMP 4 Jumper ~ 44C ~ FAULT ~ ~__- _'__ --_'~"_~~__---~'_ - K06 •.11 I --~_._ ~ - --~- --"' + 14 13 FAULT - 4 ... _ _ .. .. + + 1 ' 30 + 4.12 ~ + G ~ + + + + + + ~ + + 33 34 22 21 Al A2 VF 4.i3 + Np, 25 ~ K11 PUMP1 + , ~ ~ ~ ql^ K12 + ' i.14 , + + + ~ ~ 33 34 22 2t NO + 2fi ~~ Al : K21 A2 VF PUMP 2 , ~ Q21) K22 + 4.15 + + ~ , + + ~ ~ + ~ + ~ 33 34 22 21 Al A2 VF t.16 f NO + 27 + K31 PUMP 3 + 41 + ' q30 K32 + ~ + L.17 ` ' + + ~ + 33 34 22 21 , Al A2 VF ~ Np + 28 + K41 PUMP 4 4-18 , + ~ + + 040 K42 + ~ • + + + ~ K11 + + 13 14 29 ~ 14 K01 13 VFW 1-19 ~ ~ Np ; CALL x11 +_ _ _+ I---- + J4 + . 1p + K2t ~ ~~ 13 14 + 1.20 I - 15 ~ ~ + . _ _ REMOTE S1=TPOIN7 ~ ' + j + i5 + , K31 ~ + i + + ANALOG ' ~ 14 13 4.21 _ + _ + 1h1PUT ' + I E7CTERNAL I + i k + QNIOFF - ~ 1fi 1fi + 61GITAL ~ i(4l ' ~ + + .]umper i flPlion 91123576 + INPUT ; 1,~ 14 3.22 nr-BO + ~ + + I - + + 31 __- _ry ; 3t ~ _ -- __ ~ - -- ' i ~ + I C 4.23 SYSTEM FAULT VAC 10A '-- K02 ` + i J~ 9 i , + "• 32 ' 32 X NC ~ ~ I 4.24 NC 256 D ,. 5 ; ; ~ 33 - I ~ __I + 33 ~ -_- -- + _ -~~ ~ _-- __~ -~- _ + Caption _ _ 14 13 ~ K02 FAULT N + NO }(p2 , + 91123576 4.25 + 41 ~ 41 ~ C ~ or -SO PUMP RUl+ti~llNG 42 42 ~ NG + 426 250VAG ^.SA 43 d3 ~ Np ~ + + + ~ ~+ ~ ~ , 427 .____ __...~_ + _._.,____~~__• Option 95020130 4.28 Appendix D General Rau~ine Gperafian anal Preventative Maintenance Schedule w a w x U N W U Z a a !JJ Z a w z w W a 2 a N Z a w a D w Z H M^M I.f~ a w z w i7 I Q W a F ~ ~ - N ~ C6 ~ C {4 {/7 C ~ ~ C ~ ~ N ~ ~ E ~ ^ ~ U ap ~ [n ~ ~ ,N ~ •~ Q] ~ , ~ - ~ •L ~xx ~ W ~C~ ^m=.. U ^v J V1 ^ ~ O N ~ N ~ ~ "^ ~ Dl n ~ U ~ ~ ~ ~ ~ ~ Z r ~ ' N ~ 7 ' ¢ ~~°~ a°~'~ w a° c E v L N ~' C Q7 j, ~ v~ p m ~, ~ ~ ~} C a oy ~o ;¢~3 . ~~ ~ i [t3 E E ~ U ~ r aa~ ~~~~ W°' -~ ~ ~ ~~ ._ ~, N ~ _ N C _ [6 ui uj N -- ~~ N ~ D ~ C Q7 ~ ~ ` C ~ N ^ ~ O ^} ~ ~ vj ~ ~`~ f~ "'' U~G ~ ~ C ^ ~.. ~ ~3 ~. C [] ~ ~ ~~ v ~ c~ ~ ^ E ~- m Z ~ ~ ~~ N .«.•Q'O ~~~ 2 d' rA N ~ L.7 ~ rtS F- N ~ cC ~ ~ ~ N ~ ~ _ V7 V 1n1+ ._ ^ ^ ._ ^ L^ N 4] ° ~ L ~ Q ~ Q N ' (/] Q ~° ~~ - ~ ~a '~°~ °' ~ m ~ v,~ ~Q ~ ~ -~ c~ ~ oa~ ~ °-N - ~ U ~ ' i~ Q' ~ m m v1 Y ui a ~ ~ p ~ n ~ U ~ ~ o ~ .~ 7^ O G ro ~ ~ c~ ai N C C O 7S . ~ [!7 ^ O ~ ~ _ ^ N ~ N ~' N O N U C ~ J ^ ~ - ~ ~ "O C +r1 -~ e f - n ~ ~ Q ~ ~ ~ ~ Appenaflx E ~ii~y of Yelm Wafer Service Area