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2020.0290.FR0016 Yelm MS Material Submittal<(/00,''/(6&+22/ )LUH6XSSUHVVLRQ MATERIAL SUBMITTAL RReliance Fire Protection, Inc. PO BOX 428, PRESTON, WA 98050 206-682-6636 www.reliancefire.com Wet Systems - Black Pipe Dry Systems - Galvanized pipe CAST IRON THREADED FITTINGS PF-11.13 For Listings/Approval Details and Limitations, visit our website at www.anvilintl.com or contact an Anvil Sales Representative. Standards and Specifications Dimensions Material Galvanizing ****Thread Pressure Rating Federal/Other CAST IRON THREADED FITTINGS Class 125 ASME B16.4• ASTM A-126 (A) ASTM A-153 ASME B1.20.1+ ASME B16.4• ASME B16.4Q Class 250 ASME B16.4• ASTM A-126 (A) ASTM A-153 ASME B1.20.1+ ASME B16.4• ASME B16.4Q CAST IRON PLUGS AND BUSHINGS ASME B16.14• ASTM A- 126 (A) ASTM A-153 ASME B1.20.1+ ASME B16.14• WW-P-471 • an American National standard (ANSI), + ASME B1.20.1 was ANSI B2.1, QFormerly WW-P-501 **** ASTM B 633. Type I, SC 4, may be supplied as alternate zinc coating per applicable ASME B16 product standard. Anvil standard and extra heavy cast iron threaded fittings are manufactured in accordance with ASME-B16.4 (except plugs and bushings, ASME B16.14). Dimensions also conform to Federal Specifications, WW-P-501 (except plugs and bushings WW-P-471). Cast Iron Threaded Fittings Pressure - Temperature Ratings Temperature Pressure Class 125 Class 250 (°F)(°C)psi bar psi bar -20° to 150°-28.9 to 65.6 175 12.1 400 27.6 200°93.3 165 11.4 370 25.5 250°121.1 150 10.3 340 23.4 300°148.9 140 9.7 310 21.4 350°176.7 125 8.6 300 20.7 400°204.4 ––250 17.2 victaulic.com | Couplings | FireLock | Rigid | Style 009N | Publication 10.64 10.64 7072 Rev G Updated 10/2014 © 2014 Victaulic Company. All rights reserved. Patented 1.0 CERTIFICATION/LISTINGS C104-1a/36 2.0 PRODUCT DESCRIPTION • The FireLock EZ™ Style 009N Installation-ReadyTM Rigid Coupling is for use in the fire protection market. • The coupling’s unique design eliminates loose parts, promotes consistent installation and provides substantial gains in productivity. • IMPORTANT: FireLock EZ™ Style 009N couplings are recommended for use ONLY on fire protection systems. 3.0 MATERIAL SPECIFICATIONS Housing: Ductile iron conforming to ASTM A 536, Grade 65-45-12. Ductile iron conforming to ASTM A 395, Grade 65-45-15, is available upon special request. Housing Coating: (specify choice) Orange enamel (North America, Asia Pacific) Red enamel (Europe) Hot dipped galvanized Gasket: (specify choice1) Grade “E” EPDM (Type A) FireLock EZ products have been Listed by Underwriters Laboratories Inc., Underwriters Laboratories of Canada Limited, and Approved by Factory Mutual Research for wet and dry (oil free air) sprinkler services within the rated working pressure. 1 Services listed are General Service Guidelines only. It should be noted that there are services for which these gaskets are not compatible. Reference should always be made to the latest Victaulic Gasket Selection Guide for specific gasket service guidelines and for a listing of services which are not compatible. Bolts/Nuts: Zinc electroplated carbon steel, trackhead meeting the physical and chemical requirements of ASTM A 449 and physical requirements of ASTM A 183. 10.64 1 Victaulic® Firelock™ Rigid Coupling Style 009N System No. Location Submitted By Date Spec Section Paragraph Approved Date 10.64 7072 Rev G Updated 10/2014 © 2014 Victaulic Company. All rights reserved. victaulic.com 4.0 LISTINGS/APPROVAL 2 The information provided below is based on the latest listing and approval data at the time of publication. Listings/Approvals are subject to change and/or additions by the approvals agencies. Contact Victaulic for performance on other pipe and the latest listings and approvals. Nominal Size cULus FM Vds LPCB inches mm Sch. 5 psi kPa Sch. 10 psi kPa Sch. 40 psi kPa Sch. 5 psi kPa Sch. 10 psi kPa Sch. 40 psi kPa psi kPa psi kPa 1 ¼ 232 365 365 175 363 363 363 363 32 1600 2517 2517 1205 2502 2502 2500 2500 1 ½ 232 365 365 175 363 363 363 363 40 1600 2517 2517 1205 2502 2502 2500 2500 2 363 365 365 175 363 363 363 363 50 2502 2517 2517 1205 2502 2502 2500 2500 2 ½N/A 365 365 175 363 363 363 363 65 2517 2517 1205 2502 2502 2500 2500 76.1 mm N/A 365 3 N/A N/A 363 4 N/A 363 363 2517 3 2502 4 2500 2500 3 N/A 365 365 175 363 363 363 363 80 2517 2517 1205 2502 2502 2500 2500 4 N/A 365 365 175 363 363 363 363 100 2517 2517 1205 2502 2502 2500 2500 108.0 mm N/A N/A N/A 175 363 363 N/A N/A1205 2502 2502 5 N/A 290 365 N/A 363 363 232 N/A125 2000 2517 2502 2502 1600 133.0 mm N/A N/A N/A N/A 363 4 N/A N/A N/A2502 4 139.7 mm N/A 290 5 N/A N/A 363 4 N/A 232 N/A2000 5 2502 4 1600 159.0 mm N/A N/A N/A N/A 363 4 N/A N/A N/A2502 4 165.1 mm N/A 290 6 N/A N/A 363 4 N/A N/A N/A2000 6 2502 4 6 N/A 290 365 N/A 363 363 232 N/A150 2000 2517 2502 2502 1600 216.0 mm N/A N/A N/A N/A 363 4 N/A N/A N/A2502 4 8 N/A 290 365 N/A 363 363 232 N/A200 2000 2517 2502 2502 1600 2 Listed/Approved for wet and dry pipe systems (> –40°F/–40°C) for continuous use in freezing conditions, use of Style 005H Coupling with Silicone Gasket is recommended. Please see the Victaulic Installation Manual I-009N/009H for details concerning when supplemental lubrication is required. 3 cULus listed for DIN 2458 2.6 mm pipe wall. 4 FM approved for BS 1387 Medium 3.6 mm pipe wall. 5 cULus listed for EN 10220 4.0 mm pipe wall. 6 cULus listed for EN 10255 4.5 mm pipe wall. 2 victaulic.com | Couplings | FireLock | Rigid | Style 009N | Publication 10.64 10.64 7072 Rev G Updated 10/2014 © 2014 Victaulic Company. All rights reserved. victaulic.com 4.1 LISTINGS/APPROVAL Speciality Pipe Pipe Size Pressure Rating Pipe Size Pressure Rating Pipe Size Pressure Rating inches cULus psi kPa FM psi kPa inches cULus psi kPa FM psi kPa inches cULus psi kPa FM psi kPa BLT 1 ¼ – 2 300 365 EZT 1 ¼ – 2 300 365 MT 1 ¼ – 2 300 365 2068 2517 2068 2517 2068 2517 DF 1 ¼ – 4 300 365 FF 1 ¼ – 4 300 365 MLT 1 ¼ – 2 N/A 365 2068 2517 2068 2517 2517 DT 1 ¼ – 2 300 365 FLF 1 ¼ – 4 N/A 365 ST 1 ¼ – 2 N/A 365 2068 2517 2517 2517 EF 1 ¼ – 4 175 175 FLT 1 ¼ – 2 N/A 365 STF 1 ¼ – 4 N/A 365 1206 1206 2517 2517 EL 1 ¼ – 2 300 365 FLTL 1 ¼ – 2 N/A 365 TF 2 ¼ – 4 N/A 365 2068 2517 2517 2517 ET40 1 ¼ – 2 300 365 GL 1 ¼ – 2 300 365 WLS 1 ¼ – 2 300 365 2068 2517 2068 2517 2068 2517 EZF 3 – 4 300 365 MF 1 ¼ – 4 300 365 WST 1 ¼ – 2 N/A 365 2068 2517 2068 2517 2517 XL 1 ¼ – 2 300 365 2068 2517 NOTES • BLT = BLT steel pipe manufactured by Allied Tube & Conduit Corp. • DF = DYNA-FLOW steel pipe manufactured by Allied Tube & Conduit Corp. • DT = DYNA-FLOW steel pipe manufactured by Allied Tube & Conduit Corp. • EF = EDDY FLOW steel pipe manufactured by Bull Moose Tube Co. • EL = EDDYLITE steel pipe manufactured by Bull Moose Tube Co. • ET40 = Eddythread 40 steel pipe manufactured by Bull Moose Tube Co. • EZF = EZ-Flow steel pipe manufactured by Northwest Pipe Co. • EZT = EZ-Thread steel pipe manufactured by Youngstown Tube Co. • FF = Fire-Flo steel pipe manufactured by Youngstown Tube Co. • FLF = Fire-Line Flow steel pipe manufactured by Western International Forest Products Inc. • FLT = Fire-Line Threadable steel pipe manufactured by Western International Forest Products Inc. • FLTL = Fire-Line Threadable Light steel pipe manufactured by Western International Forest Products Inc. • GL = GL steel pipe manufactured by Wheatland Tube Co. • MF = Mega-Flow steel pipe manufactured by Wheatland Tube Co. • MT = Mega-Thread steel pipe manufactured by Wheatland Tube Co. • MLT = MLT steel pipe manufactured by Wheatland Tube Co • ST = STD wall pipe in accordance with ASTM A53. • STF = Steady Flow steel pipe manufactured by AMS Tube Corp. • TF = Tex-Flow steel pipe manufactured by Tex-Tube Co. • WLS = WLS steel pipe manufactured by Wheatland Tube Co. • WST = WST steel pipe manufactured by Wheatland Tube Company. • XL = XL steel pipe manufactured by Allied Tube & Conduit Corp. 3 victaulic.com | Couplings | FireLock | Rigid | Style 009N | Publication 10.64 10.64 7072 Rev G Updated 10/2014 © 2014 Victaulic Company. All rights reserved. victaulic.com 5.0 DIMENSIONS Style 009N Y X Z Y X Z Style 009N Pre-Assembled (Push On Condition)Style 009N Joint Assembled Nominal Size Actual Outside Diameter Maximum Working Pressure 7 Maximum End Load 7 Allow. Pipe End Separation 8 Bolt/Nut 9 Size Dimensions Approx. Weight Each Pre-assembled (Push On Condition) Joint Assembled XYXYZ inches mm inches mm psi kPa lbs. N inches mm No. inches mm inches mm inches mm inches mm inches mm inches mm lbs. kg 1 ¼ 1.660 365 790 0.10 2 3⁄8 × 2 M10 x 2 3.13 5.00 2.75 5.00 2.00 1.4 32 42.4 2517 3514 2.54 79 127 70 127 51 0.6 1 ½ 1.900 365 1035 0.10 2 3⁄8 × 2 M10 x 2 3.38 5.13 3.00 5.13 2.00 1.5 40 48.3 2517 4604 2.54 86 130 76 130 51 0.7 2 2.375 365 1616 0.12 2 3⁄8 ×2 ½ M10 x 2 ½ 4.00 5.63 3.50 5.63 2.00 1.9 50 60.3 2517 7193 3.05 102 143 89 143 51 0.9 2 ½ 2.875 365 2370 0.12 2 3⁄8 × 2 ½ M10 x 2 ½ 4.50 6.13 4.00 6.13 2.00 2.1 65 73.0 2517 10542 3.05 114 156 102 156 51 1.0 76.1 mm 3.000 365 2580 0.12 2 3⁄8 × 2 ½ M10 x 2 ½ 4.63 6.00 4.13 6.13 2.00 2.1 76.1 2517 11476 3.05 118 152 105 156 51 1.0 3 3.500 365 3512 0.12 2 3⁄8 × 2 ½ M10 x 2 ½ 5.13 6.75 4.63 6.75 2.00 2.3 80 88.9 2517 15622 3.05 130 171 117 171 51 1.0 4 4.500 365 5805 0.17 2 3⁄8 × 2 ½ M10 x 2 ½ 6.00 7.88 5.63 7.50 2.13 2.9 100 114.3 2517 25822 4.32 152 200 143 191 54 1.3 108.0 mm 4.250 365 5175 0.17 2 3⁄8 × 2 ½ M10 x 2 ½ 5.63 7.38 5.38 7.38 2.13 3.1 108.0 2517 23020 4.32 152 1.87 137 187 54 1.4 5 5.563 365 8870 0.17 2 ½ × 3 M12 x 3 7.25 9.25 6.75 9.13 2.25 5.0 125 141.3 2000 39456 4.32 184 235 171 232 57 2.3 133.0 mm 5.250 365 7897 0.17 2 ½ × 3 M12 x 3 6.63 9.00 6.38 9.00 2.25 4.8 133.0 2517 35106 4.32 168 229 162 229 57 2.2 139.7 mm 5.500 365 8667 0.17 2 ½ × 3 M12 x 3 6.88 9.25 6.75 9.13 2.25 4.9 139.7 2517 38529 4.32 175 235 171 232 57 2.2 159.0 mm 6.250 365 11192 0.17 2 ½ × 3 ¼ M12 x 3 ¼ 7.88 10.00 7.38 9.88 2.25 5.6 159.0 2517 49753 4.32 200 254 187 251 57 2.5 165.1 mm 6.500 365 12105 0.17 2 ½ × 3 ¼ M12 x 3 ¼ 8.00 10.25 7.75 10.13 2.25 6.0 165.1 2517 53813 4.32 203 260 197 257 57 2.7 6 6.625 365 12582 0.17 2 ½ × 3 ¼ M12 x 3 ¼ 8.38 10.38 7.88 10.13 2.25 6.0 150 168.3 2000 44469 4.32 213 264 200 257 57 2.7 216.0 mm 8.500 365 20712 0.17 2 5⁄8 × 4 M16 x 4 10.63 13.25 10.25 10.13 2.63 11.4 216.0 2517 55968 4.32 270 337 260 257 67 5.2 8 8.625 365 21326 0.17 2 5⁄8 × 4 M16 x 4 10.88 13.38 10.25 13.13 2.50 11.4 200 219.1 1620 94863 4.32 276 340 260 333 64 5.2 7 Working Pressure and End Load are total, from all internal and external loads, based on standard weight (ANSI) steel pipe, standard roll or cut grooved in accordance with Victaulic specifications. See the Listings/Approvals section of this publication for ratings on other pipe. 8 The allowable pipe separation dimension shown is for system layout purposes only. FireLock EZ™ couplings are considered rigid connections and will not accommodate expansion or contraction of the piping system. 9 Number of bolts required equals number of housing segments. NOTES • When assembling FireLock EZ™ couplings onto end caps, take additional care to make certain the end cap is fully seated against the gasket end stop. For FireLock EZ™ Style 009N couplings, use FireLock No. 006 end caps containing the “EZ” marking on the inside face or No. 60 end caps containing the “QV EZ” marking on the inside face. Non-Victaulic end cap products shall not be used with Style 009N couplings. IMPORTANT: Gaskets intended for the Style 009 or Style 009V couplings cannot be used with the Style 009N coupling. There is no interchanging of gaskets or housings between coupling styles. • Use Of Flushseal Gaskets For Dry Pipe Systems FireLock EZ™ couplings are supplied with FireLock EZ™ Grade “E” Type A gaskets. These gaskets include an integral pipe stop, that once installed provides the similar benefits as a FlushSeal gasket for dry pipe systems. It should be noted that standard Victaulic Flush-Seal™ gaskets are not compatible and cannot be used with the FireLock EZ™ couplings. 4 victaulic.com | Couplings | FireLock | Rigid | Style 009N | Publication 10.64 10.64 7072 Rev G Updated 10/2014 © 2014 Victaulic Company. All rights reserved. victaulic.com User Responsibility for Product Selection and Suitability Each user bears final responsibility for making a determination as to the suitability of Victaulic products for a particular end-use application, in accordance with industry standards and project specifications, as well as Victaulic performance, maintenance, safety, and warning instructions. Nothing in this or any other document, nor any verbal recommendation, advice, or opinion from any Victaulic employee, shall be deemed to alter, vary, supersede, or waive any provision of Victaulic Company's standard conditions of sale, installation guide, or this disclaimer. Intellectual Property Rights No statement contained herein concerning a possible or suggested use of any material, product, service, or design is intended, or should be constructed, to grant any license under any patent or other intellectual property right of Victaulic or any of its subsidiaries or affiliates covering such use or design, or as a recommendation for the use of such material, product, service, or design in the infringement of any patent or other intellectual property right. The terms “Patented” or “Patent Pending” refer to design or utility patents or patent applications for articles and/or methods of use in the United States and/or other countries. Note This product shall be manufactured by Victaulic or to Victaulic specifications. All products to be installed in accordance with current Victaulic installation/assembly instructions. Victaulic reserves the right to change product specifications, designs and standard equipment without notice and without incurring obligations. Installation Reference should always be made to the I-009N/I-009H Firelock EZ Rigid Coupling Installation Instructions for the product you are installing. Handbooks are included with each shipment of Victaulic products, providing complete installation and assembly data, and are available in PDF format on our website at www.victaulic.com. Warranty Refer to the Warranty section of the current Price List or contact Victaulic for details. Trademarks Victaulic, FireLock EZ™, Flush-Seal™, and Installation-Ready™ are trademarks or registered trademarks of Victaulic Company, and/or its affiliated entities, in the U.S. and/ or other countries. 6.0 REFERENCE MATERIALS Publication 05.01: Seal Selection Guide I-009N/009H: Installation Instructions FireLock EZ™ Rigid Coupling 5 victaulic.com | Couplings | FireLock | Rigid | Style 009N | Publication 10.64 Rev O Exaggerated for clarity Approvals/Listings See Victaulic publication 10.01 for details See Victaulic publication 02.06 for portable water approvals if applicable. Product Description Style 75 is available where moderate pressures are expected or weight considerations are a factor. Up to 50% lighter in weight than the Style 77, the Style 75 coupling is recommended for service up to 500 psi/3450 kPa depending on size. Housings are cast in two identical pieces in all sizes. Hot-dip galvanized and special coatings are available for all sizes. The Victaulic standard flexible coupling offering for grade “EHP” or “T” gaskets is the Style 177 installation-ready flexible coupling. For all available sizes, the Style 177 is the standard flexible coupling Victaulic supplies in North America for piping systems using Grade “EHP” or “T” gaskets. Contact Victaulic for further details. Performance data presented in this document is based on use with standard wall, carbon steel pipe. For use with stainless steel pipe, please reference publication 17.09 for pressure ratings and end loads. When used on light wall stainless steel pipe, the Victaulic RX roll set must be used to roll groove the pipe. For further information regarding roll grooving stainless steel, refer to publication 17.01. WARNING • Victaulic RX roll sets must be used when grooving light-wall/thin-wall stainless steel pipe for use with Victaulic Couplings. Failure to use Victaulic RX roll sets when grooving light-wall/thin-wall stainless steel pipe may cause joint failure, resulting in serious personal injury and/or property damage. NOTICE • Victaulic RX grooving rolls must be ordered separately. They are identified by a silver color and the designation RX on the front of the roll sets. Victaulic® Flexible Coupling Style 75 1 victaulic.com | Couplings | Flexible | Style 75 | Publication 06.05 06.05 1470 Rev O Updated 09/2014 © 2014 Victaulic Company. All rights reserved. 06.05 Job/Owner System No. Location Contractor Submitted By Date Engineer Spec Section Paragraph Approved Date 2 victaulic.com | Couplings | Flexible | Style 75 | Publication 06.05 06.05 1470 Rev O Updated 09/2014 © 2014 Victaulic Company. All rights reserved. victaulic.com Material Specifications Housing: Ductile iron conforming to ASTM A-536, grade 65-45-12. Ductile iron conforming to ASTM A-395, grade 65-45-15, is available upon special request. Housing Coating: (specify choice) Standard: Orange enamel. Optional: Hot dipped galvanized and others. Gasket: (specify choice1) NOTE: Additional gasket styles are available. Contact Victaulic for details. Grade “E” EPDM EPDM (Green stripe color code). Temperature range –30ºF to +230ºF/–34ºC to +110ºC. May be specified for cold and hot water service within the specified temperature range plus a variety of dilute acids, oil-free air and many chemical services. UL Classified in accordance with ANSI/NSF 61 for cold +73ºF/+23ºC and hot +180ºF/+82ºC potable water service and ANSI/NSF 372. NOT COMPATIBLE FOR PETROLEUM SERVICES. Grade “T” Nitrile Nitrile (Orange stripe color code). Temperature range 20ºF to +180ºF/29ºC to +82ºC. May be specified for petroleum products, air with oil vapors, vegetable and mineral oils within the specified temperature range. Not compatible for hot water services over +150ºF/+66ºC or for hot dry air over +140ºF/+60ºC. 1 Services listed are General Service Guidelines only. It should be noted that there are services for which these gaskets are not compatible. Reference should always be made to the latest Victaulic Gasket Selection Guide for specific gasket service guidelines and for a listing of services which are not compatible. Bolts/Nuts: Heat-treated plated carbon steel, trackhead meeting the physical and chemical requirements of ASTM A-449 and physical requirements of ASTM A-183 3 victaulic.com | Couplings | Flexible | Style 75 | Publication 06.05 06.05 1470 Rev O Updated 09/2014 © 2014 Victaulic Company. All rights reserved. victaulic.com Dimensions Style 75 Z X Y Nominal Size Actual Outside Diameter Maximum Working Pressure 2 Maximum End Load 2 Allow. Pipe End Separation3 Deflection from Centerline3 Bolt/Nut4 Dimensions Approx. Weight EachXYZ inches mm inches mm psi kPa lbs. N inches mm Per Cplg. Degrees Pipe inches/ft. mm/m (No.) size inches inches mm inches mm inches mm lbs. kg 1 25 1.315 33.4 500 3450 680 3025 0–0.06 0–1.6 2º–43’0.57 48 2– 3⁄8 x 2 2.38 61 4.27 108 1.77 45 1.3 0.6 1 ¼ 32 1.660 42.2 500 3450 1080 4805 0–0.06 0–1.6 2º–10’0.45 38 2– 3⁄8 x 2 2.68 68 4.61 117 1.77 45 1.4 0.6 1 ½ 40 1.900 48.3 500 3450 1420 6320 0–0.06 0–1.6 1º–56’0.40 33 2– 3⁄8 x 2 2.91 74 4.82 122 1.77 45 1.5 0.6 2 50 2.375 60.3 500 3450 2215 9860 0–0.06 0–1.6 1º–31’0.32 26 2– 3⁄8 x 2 3.43 87 5.22 133 1.88 48 1.7 0.8 2 ½ 65 2.875 73.0 500 3450 3245 14440 0–0.06 0–1.6 1º–15’0.26 22 2– 3⁄8 x 2 3.88 98 5.68 144 1.88 48 1.9 0.9 76.1 mm 3.000 76.1 500 3450 3535 15730 0–0.06 0–1.6 1º–12’0.26 22 2– 3⁄8 x 2 4.00 102 5.90 150 1.88 48 1.9 0.9 3 80 3.500 88.9 500 3450 4800 21360 0–0.06 0–1.6 1º–2’0.22 18 2– ½ x 2 ¾4.50 114 7.00 178 1.88 48 2.9 1.3 3 ½ 90 4.000 101.6 500 3450 6300 28035 0–0.06 0–1.6 0º-54’0.19 16 2– ½ x 2 ¾5.00 127 7.50 191 1.88 48 2.9 1.3 4 100 4.500 114.3 500 3450 7950 35380 0–0.13 0–3.2 1º–36’0.34 28 2– ½ x 2 ¾5.80 147 8.03 204 2.13 54 4.1 1.9 108.0 mm 4.250 108.0 450 3100 6380 28395 0–0.13 0–3.2 1º–41’0.35 29 2– 12 x 70 5.55 141 7.79 198 2.13 54 3.7 1.7 4 ½ 120 5.000 127.0 450 3100 8820 39250 0–0.13 0–3.2 1º–26’0.25 21 2– 5⁄8 x 3 ¼6.13 156 9.43 240 2.13 54 5.5 2.5 5 125 5.563 141.3 450 3100 10935 48660 0–0.13 0–3.2 1º–18’0.27 23 2– 5⁄8 x 3 ¼6.88 175 10.07 256 2.13 54 5.8 2.6 133.0 mm 5.250 133.0 450 3100 9735 43325 0–0.13 0–3.2 1º–21’0.28 24 2– 16 x 82.5 6.55 166 9.37 238 2.13 54 6.0 2.7 139.7 mm 5.500 139.7 450 3100 10665 47460 0–0.13 0–3.2 1º–18’0.28 24 2– 5⁄8 x 3 ¼6.80 173 9.59 244 2.13 54 6.3 2.9 152.4 mm 6.000 152.4 450 3100 12735 56670 0–0.13 0–3.2 1º–12’0.21 18 2– 5⁄8 x 3 ¼7.38 187 10.48 266 1.88 48 6.2 2.8 6 150 6.625 168.3 450 3100 15525 69085 0–0.13 0–3.2 1º–5’0.23 18 2– 5⁄8 x 3 ¼8.00 203 11.07 281 2.13 54 7.0 3.2 159.0 mm 6.250 159.0 450 3100 13800 61405 0–0.13 0–3.2 1º–9’0.24 20 2– 16 x 82.5 7.63 194 10.49 266 2.13 54 6.8 3.1 8 200 8.625 219.1 450 3100 26280 116945 0–0.13 0–3.2 0º–50’0.18 14 2– ¾ x 4 ¼10.34 263 13.97 355 2.13 59 12.4 5.6 2 Working Pressure and End Load are total, from all internal and external loads, based on standard weight (ANSI) steel pipe, standard roll or cut grooved in accordance with Victaulic specifications. Contact Victaulic for performance on other pipe. 3 Allowable Pipe End Separation and Deflection figures show the maximum nominal range of movement available at each joint for standard roll grooved pipe. Figures for standard cut grooved pipe may be doubled. These figures are maximums; for design and installation purposes these figures should be reduced by: 50% for ¾ – 3 ½”/20 – 90 mm; 25% for 4”/100 mm and larger. 4 Number of bolts required equals number of housing segments. General Notes Metric thread size bolts are available (color coded gold) for all coupling sizes upon request. Contact Victaulic for details. WARNING: FOR ONE TIME FIELD TEST ONLY, the Maximum Joint Working Pressure may be increased to 1½ times the figures shown. Installation Reference should always be made to the I-100 Victaulic Field Installation Handbook for the product you are installing. Handbooks are included with each shipment of Victaulic products for complete installation and assembly data, and are available in PDF format on our website at www.victaulic.com. Warranty Refer to the Warranty section of the current Price List or contact Victaulic for details. Note This product shall be manufactured by Victaulic or to Victaulic specifications. All products to be installed in accordance with current Victaulic installation/assembly instructions. Victaulic reserves the right to change product specifications, designs and standard equipment without notice and without incurring obligations. Trademarks Victaulic® is a registered trademark of Victaulic Company. 06.05 1470 Rev O Updated 09/2014 © 2014 Victaulic Company. All rights reserved. victaulic.com 4 victaulic.com | Couplings | Flexible | Style 75 | Publication 06.05 FireLock® products comprise a unique system specifically designed for fire protection services. FireLock full-flow elbows and tees feature CAD-developed, hydrodynamic design, affording a shorter center-to-end dimension than standard fittings. A noticeable bulge allows the water to make a smoother turn to maintain similar flow characteristics as standard full flow fittings. FireLock fittings are designed for use exclusively with Victaulic IPS-sized couplings that have been Listed or Approved for Fire Protection Services. Use of other couplings or flange adapters may result in bolt pad interference. Victaulic FireLock fittings pressure ratings conform to the ratings of Victaulic FireLock EZ® Style 009N/Style 009H couplings. Fitting: Ductile iron conforming to ASTM A-536, grade 65-45-12. Fitting Coating: • Orange enamel. • Red Enamel in EMEA-I. • Optional: Hot dipped galvanized. MATERIAL SPECIFICATIONS 10.03_1 FireLock® Fittings 10.03IPS CARBON STEEL PIPE – FIRE PROTECTION PRODUCTS JOB/OWNER CONTRACTOR ENGINEER System No. __________________________ Submitted By ________________________ Spec Sect ____________ Para __________ Location ____________________________ Date ________________________________ Approved ___________________________ Date ________________________________ www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2012 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_K See Victaulic publication 10.01 for details DIMENSIONS C to E C to E NO. 001 C to E NO. 003 C to E C to E NO. 002 T NO. 006 Size No. 001 90° Elbow No. 003 45° Elbow No. 002 Straight Tee No. 006 Cap Nominal Size Inches mm Actual Outside Diameter Inches mm C to E Inches mm Approx. Weight Each Lbs. kg C to E Inches mm Approx. Weight Each Lbs. kg C to E Inches mm Approx. Weight Each Lbs. kg Thickness “T” Inches mm Approx. Weight Each Lbs. kg 1 ¼ 1.660 ——————0.8 0.3 32 42.4 21 0.1 1 ½ 1.900 — — — — — — 0.82 0.4 4048.3——————210.2 2 2.375 2.75 1.7 2.00 1.8 2.75 2.4 0.88 0.6 50 60.3 70 0.8 51 0.8 70 1.1 22 0.3 2 ½ 2.875 3.00 3.1 2.25 2.2 3.00 3.6 0.88 1.0 65 73.0 76 1.4 57 1.0 76 1.6 22 0.5 76.1 mm 3.000 3.00 3.30 2.25 2.4 ————76.1 76 1.5 57 1.1 3 3.500 3.38 4.0 2.50 3.1 3.38 5.3 0.88 1.2 80 88.9 86 1.8 64 1.4 86 2.4 22 0.5 108 mm 4.250 4.00 5.7 3.00 5.1 4.00 7.5 ——108.0 102 2.6 76 2.3 102 3.4 4 4.500 4.00 6.7 3.00 5.6 4.00 8.7 1.00 2.4 100 114.3 102 3.0 76 2.5 102 3.9 25 1.1 55.5634.8812.63.258.34.8815.71.004.1 125 141.3 124 5.7 83 3.8 124 7.1 25 1.9 159 mm 6.250 5.50 12.6 3.50 9.2 5.50 17.9 ——158.8 140 5.7 89 4.2 140 8.0 6 6.625 5.50 18.3 3.50 11.7 5.50 22.7 1.00 5.9 150 168.3 140 8.3 89 5.3 140 10.3 25 2.7 8 8.625 6.81 25.5 4.25 20.4 6.94 38.7 1.13 12.7 200 219.1 173 11.6 108 9.3 176 17.6 29 5.8 10.03_2 FireLock ® Fittings 10.03IPS CARBON STEEL PIPE – FIRE PROTECTION PRODUCTS www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2012 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_K FLOW DATA Size Frictional Resistance Equivalent Feet/meters of Straight Pipe † Nominal Size Inches mm Actual Outside Diameter Inches mm Elbows No. 002 Straight Tee No. 001 90° Elbow No. 003 45° Elbow Branch Run 1 ¼1.660———— 3242.4———— 1 ½1.900———— 4048.3———— 22.3753.51.88.53.5 50 60.3 1.1 0.5 2.6 1.1 2 ½ 2.875 4.3 2.2 10.8 4.3 65 73.0 1.3 0.7 3.3 1.3 76.1 mm 3.000 4.5 2.3 11.0 4.5 76.1 1.4 0.7 3.4 1.4 3 3.500 5.0 2.6 13.0 5.0 80 88.9 1.5 0.8 4.0 1.5 108 mm 4.250 6.4 3.2 15.3 6.4 108.0 2.0 0.9 4.7 2.0 4 4.500 6.8 3.4 16.0 6.8 100 114.3 2.1 1.0 4.9 2.1 5 5.563 8.5 4.2 21.0 8.5 125 141.3 2.6 1.3 6.4 2.6 159 mm 6.250 9.4 4.9 25.0 9.6 158.8 2.9 1.5 7.6 2.9 6 6.625 10.0 5.0 25.0 10.0 150 168.3 3.0 1.5 7.6 3.0 8 8.625 13.0 5.0 33.0 13.0 200 219.1 4.0 1.5 10.1 4.0 † The flow data listed is based upon the pressure drop of Schedule 40 pipe. 10.03_3 FireLock® Fittings 10.03IPS CARBON STEEL PIPE – FIRE PROTECTION PRODUCTS www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2012 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_K WARRANTY Refer to the Warranty section of the current Price List or contact Victaulic for details. This product shall be manufactured by Victaulic or to Victaulic specifications. All products to be installed in accordance with current Victaulic installation/assembly instructions. Victaulic reserves the right to change product specifications, designs and standard equipment without notice and without incurring obligations. NOTE NOTE: When assembling FireLock EZ couplings onto end caps, take additional care to make certain the end cap is fully seated against the gasket end stop. For FireLock EZ Style 009N/009H couplings, use FireLock No. 006 end caps containing the “EZ” marking on the inside face or No. 60 end caps containing the “QV EZ” marking on the inside face. Non-Victaulic end cap products shall not be used with Style 009/009V/009H couplings. GENERAL NOTES 10.03 FireLock ® Fittings IPS CARBON STEEL PIPE – FIRE PROTECTION PRODUCTS For complete contact information, visit www.victaulic.com 10.03 1539 REV K UPDATED 09/2012 VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2012 VICTAULIC COMPANY. ALL RIGHTS RESERVED. 10.03 FlexHead commercial fire sprinkler connections 3 NFPA 13 Standard for Installation of Sprinkler Systems 2007 Edition 9.2.1.3.3*Flexible Sprinkler Hose Fittings. A. 9.2.1.3.3 Examples of areas of use include clean rooms, suspended ceilings, and exhaust ducts. 9.2.1.3.3.1 Listed flexible sprinkler hose fittings and its anchoring components, intended for use in installations connecting the sprinkler piping to sprinklers, shall be installed in accordance with the requirements of the listing including any installation instructions. 9.2.1.3.3.2 When installed and supported by suspended ceilings, the ceiling shall meet ASTM C-635and shall be installed in accordance with ASTM C-636. 9.2.1.3.3.3*When flexible sprinkler hose fittings exceed 6 ft in length and are supported by a suspended ceiling a hanger(s) attached to the structure shall be required to ensure that the maximum unsupported length does not exceed 6 ft. A. 9.2.1.3.3.3 The committee evaluation of flexible sprinkler hose fittings supported by suspended ceilings was based upon a comparison of the weight of a 6 ft, 1 in diameter sch 40 water-filled flexible hose fitting weighing approximately 9 lbs. The information provided to the committee showed that the maximum load shed to the suspended ceiling by the flexible hose fitting was approximately 6 lbs and that a suspended ceiling meeting ASTM C-635, Standard Specification for the Manufacture, Performance, and Testing of Metal Suspension of Acoustical Tile and Lay-In Panel Ceilings,and installed in accordance with ASTM C-636, Standard Practice for Installation of Metal Ceiling Suspension Systems for Acoustical Tile and Lay-In Panels, can substantially support the load. In addition, the supporting material showed that the flexible hose connection can be attached to the suspended ceilings because it allows the necessary deflections under seismic conditions. NFPA 13 Code Language and Seismic Qualification Background of New Code Requirements: More than 90% of the states in the U.S. are adopting the International Building Code (IBC) that address, among other things, the installation of fire sprinkler systems in seismic zones. The code is intended to neutralize the probability of fire sprinkler systems being damaged and made inoperable by seismic activity, including ceiling movement than can shear sprinkler heads and/or disrupt the integrity of arm-over connections from the branch lines. The IBC Code and Sprinkler Design in Suspended Ceilings:The latest version of the IBC defers to ASCE 7 for the sprinkler/ceiling design in Seismic Design Categories 9SDC) C and D, E & F. In Seismic Design Category C, suspended ceilings are to be designed and installed in accordance with Ceilings & Interior Systems Construction Association (CISCA) recommendations for Zones 0-2; and sprinkler heads and other penetrations shall have a minimum of 1/4- inch clearance on all sides. In Seismic Design Categories D, E & F, suspended ceilings are to be designed and installed in accordance with CISCA recommendations for seismic Zones 3 and 4 with some additional requirements. Except where rigid braces are used to limit lateral deflections, sprinkler heads and other penetrations shall have a 2-inch oversized ring, sleeve, or adapter through the ceiling to allow for free movement of at least 1 inch of ceiling movement in all horizontal directions. Flexible Sprinkler Connections Exceed IBC Code Requirements:Flexible sprinkler connection provide characteristics that exceed the most stringent seismic code requirements. The flexibility of the hose allows the head to move with the ceiling in any direction during a seismic event without causing damage to the sprinkler system. FlexHead Industries recently satisfactorily completed full-scale seismic qualification testing at the Structural engineering Earthquake Simulation Laboratory located at the State University of New York at Buffalo using the International Code Council (ICC) testing standard “ICC AC-156 Seismic Qualification Testing of Nonstructural Components”. This is the first time a sprinkler component has been seismically certified using test criteria accepted by the IBC.FlexHeads were installed in suspended ceilings meeting the code requirements for Seismic Design Category C and Seismic Design Categories D, E & F and were subjected to the highest accelerations determined for each Seismic Design Category. No damage to the fire sprinkler system or suspended ceiling system was observed, and the sprinkler heads remained in their intended location during all of the test performed. 4 FlexHead®Flexible Sprinkler Connections Satisfy New Seismic Code Requirements Mounting bracket Reducing fitting Sprinkler head Ceiling tile Suspended t-bar grid Sprinkler branchline Pipe nipple Flexible connecting hose in standard lengths — allows the head to move in any direction during a seismic event without causing damage to the sprinkler system FlexHead Industries recently satisfactorily completed full-scale seismic qualification testing at the Structural Engineering Earthquake Simulation Laboratory located at the State University of New York at Buffalo. Tests were conducted using the International Code Council (ICC) acceptance criteria “ICC-ES AC-156 Seismic Qualification Testing of Nonstructural Components”. This is the first time a sprinkler component has been seismically certified using test criteria accepted by the ICC. Typically, each unit consists of a threaded pipe nipple for connecting to the main or branch feeder line, a flexible hose in standard lengths, a reducing fitting that the sprinkler head attaches to, and a mounting bracket. FlexHead commercial fire sprinkler connections 5 Friction Loss Data and Specifications FlexHead 3” Bend Radius per UL Guidelines (2 Bends Shown) FlexHead Outlet Hose Maximum FM/UL Maximum Maximum Maximum Rated Model # Size Assembly Number of Equivalent Length Ambient Pressure in(cm) Length 90-Degree Length of Temperature ft(m) Bends Schedule 40, Rating (3 in. Nominal 1 in. F(C) H-Series Bending Diameter Pipe, ft psi (kPa)/psi (kPa) Radius) FM/UL 2024, 2024H 1/2(1.27) 2(0.6) 3 3.5/11 300º(148º) 175(1205)/300(2068) 2036, 2036H 1/2(1.27) 3(0.9) 3 4.8/16 300º(148º) 175(1205)/300(2068) 2048, 2048H 1/2(1.27) 4(1.2) 4 6.8/24 300º(148º) 175(1205)/300(2068) 2060, 2060H 1/2(1.27) 5(1.5) 4 8.5/29 300º(148º) 175(1205)/300(2068) 2072, 2072H 1/2(1.27) 6(1.8) 4 8.9/35 300º(148º) 175(1205)/300(2068) 2024, 2024H 3/4(1.90) 2(0.6) 3 7.8/12 300º(148º) 175(1205)/300(2068) 2036, 2036H 3/4(1.90) 3(0.9) 3 8.1/18 300º(148º) 175(1205)/300(2068) 2048, 2048H 3/4(1.90) 4(1.2) 4 17.9/23 300º(148º) 175(1205)/300(2068) 2060, 2060H 3/4(1.90) 5(1.5) 4 19.9/29 300º(148º) 175(1205)/300(2068) 2072, 2072H 3/4(1.90) 6(1.8) 4 24.3/32 300º(148º) 175(1205)/300(2068) 2024E, 2024HE 1/2(1.27) 2(0.6) 3 5.5/19 300º(148º) 175(1205)/300(2068) 2036E, 2036HE 1/2(1.27) 3(0.9) 3 6.8/23 300º(148º) 175(1205)/300(2068) 2048E, 2048HE 1/2(1.27) 4(1.2) 4 8.8/27 300º(148º) 175(1205)/300(2068) 2060E, 2060HE 1/2(1.27) 5(1.5) 4 10.5/32 300º(148º) 175(1205)/300(2068) 2072E, 2072HE 1/2(1.27) 6(1.8) 4 10.9/35 300º(148º) 175(1205)/300(2068) 2024E, 2024HE 3/4(1.90) 2(0.6) 3 9.8/18 300º(148º) 175(1205)/300(2068) 2036E, 2036HE 3/4(1.90) 3(0.9) 3 10.1/23 300º(148º) 175(1205)/300(2068) 2048E, 2048HE 3/4(1.90) 4(1.2) 4 19.9/23 300º(148º) 175(1205)/300(2068) 2060E, 2060HE 3/4(1.90) 5(1.5) 4 21.9/29 300º(148º) 175(1205)/300(2068) 2072E, 2072HE 3/4(1.90) 6(1.8) 4 26.3/32 300º(148º) 175(1205)/300(2068)FRICTION LOSSModel Numbers: The “H” designates high pressure unit rated to 300 psig and the “E” designates elbow style unit. FlexHead products are intended for use in hydraulically designed wet, pre-action, deluge or dry pipe sprinkler connections per NFPA 13, 13R, and 13D guidelines. The hydraulic loss of the FlexHead connector needs to be included in the hydraulic design calculations the same as a valve or fitting. Each FlexHead sprinkler drop has a 3” minimum bend radius per UL guidelines, and a 7” minimum bend radius per FM guidelines. * Equivalent lengths are shown with maximum number of 90 degree bends at the minimum bend-radius. Different values were obtained by FM and UL due to the differences in minimum bend radius, testing protocol and calculation methods. Please see individual testing standards for more information relative to friction loss (Equivalent Length of Pipe). FlexHead Shown with 3 Bends 3 2 1 2 1 FlexHead Sheetrock Ceiling Detail Metal stud mounting bracket Adjustable hub Sprinkler head (not included) FlexHead sprinkler drop Sprinkler branch line Metal stud Sheetrock ceiling Self-tapping screw typ. 2 6 FlexHead Suspended Ceiling Detail Ceiling grid mounting bracket Adjustable hub Sprinkler head (not included) Ceiling tile Suspended t-bar grid FlexHead sprinkler drop Sprinkler branch line Each FM approved, UL listed, LPCB certified unit is ready to install, pressure- and leak-tested, and comes complete with a flexible stainless steel hose and mounting bracket with adjustable hub. 3 4.5 3 4.5 3 4.5 3 4.5 Model # A (in.) B (in.) C (in.) D (in.) 2024 24 3 4.5 6 2036 36 6 2048 48 6 2060 60 6 2072 72 6 D C Typ. 304 SS Braid to prevent elongation and improve pressure retention Typ. 304 SS Sch. 40 Pipe 1 inch NPT threads to ANSI B1.20.1 Typ. 304 SS Braid Sleeve Typ. 304 SS Corrugated Hose 1 inch true-bore internal diameter provides lower friction loss Weld per ANSI/AWS B2.1-00 Typ. 304 SS Typ. 304 SS outlet spud 1/2 & 3/4 inch female NPT threads to ANSI B1.20.1 Weld per ANSI/AWS B2.1-00 B C A Regular Model Elbow Model A B FlexHead commercial fire sprinkler connections 7 Hose Specification Sheet Multiport Design (For use with T-bar grid and metal stud applications) Adjustable Design (For use with T-bar grid, metal stud, and Chicago grid applications): standard sizes are 16” and 24” long 3”6”3” (4) 2.50” 24” 5” 6” 2.50”7.74”/15.75” 16”/24” 2.33”/5”2.33”/5”2.33”/5” 1.5003.298” 0.290” 6” 2.55” 2.375” 2.60” 1.135” 8 Bracket Specification Sheet FlexHead commercial fire sprinkler connections 9 Testing and Approvals Hydrostatic Strength Test A sample FlexHead was subjected to a hydrostatic pressure of four (4) times the rated working pressure of 175 psi (1205 kpa) to 700 psi (4825 kpa) for a period of five minutes. The assembly showed no signs of rupture, cracking, permanent distortion, or deterioration of performance characteristics. The FlexHead successfully passed this test. Vibration Test A sample FlexHead was secured to a vibration table. The FlexHead hose was bent in a 90° angle and pressurized to 90 psi (620 kpa) and the mounting bracket and hose were then subjected to a total of 25 hours of severe vibration conditions. After the successful completion of the vibration tests the sample was subjected to the hydrostatic pressure test at 700 psi and showed no signs of deterioration. The FlexHead successfully passed this test. Friction Loss (Equivalent length of pipe) To determine the effect of the FlexHead to the discharge coefficient of the sprinkler, the average friction loss through the FlexHead shall be equated to the theoretical length of nominal 1” diameter schedule 40 sprinkler pipe which would produce the same amount of friction loss. Please see friction loss table. Vacuum Test A sample FlexHead was subjected to a vacuum of 25 inHG for a period of five minutes. After the successful completion of the Vacuum Test the sample was subjected to the hydrostatic pressure test at 700 psi and showed no signs of deterioration. The FlexHead successfully passed this test. Pressure Cycling Test A sample FlexHead was filled with water and bent at a 90° angle and subjected to 20,000 cycles of pressure varying from 0 psi (0 kpa) to 175 psi (1205 kpa) at a rate of approximately 6 cycles per minute. After the successful completion of the pressure cycling tests the sample was subjected to the hydrostatic pressure test at 700 psi and showed no signs of deterioration. The FlexHead successfully passed this test. Fatigue Test A sample FlexHead was subjected to 50,000 cycles of repeated flexing at a rate of 5 to 30 cycles per minute per section 8.3 of ISO standard 10380. After the successful completion of the fatigue test the sample was subjected to the hydrostatic pressure test at 700 psi and showed no signs of deterioration. The FlexHead successfully passed this test. Head Deployment A sample FlexHead installed in a suspended ceiling was fitted with a sprinkler head and pressurized to 26–175 psi. The sprinkler head was then activated by a heat source at various pressures, and the sprinkler head deployed. The assembly showed no signs of distortion or deterioration of performance on the assembly or sprinkler head. The FlexHead successfully passed this test. FM Global Testing —Approval Standard FM1637* FlexHead®series 2000 stainless steel sprinkler connections * Condensed Summary —Please see approval standard for full testing and approval criteria. 10 FLEXIBLE SPRINKLER HOSE WITH FITTINGS FOR COMMERCIAL SUSPENDED CEILINGS Flexible sprinkler hose with threaded end fittings are for use in commercial suspended ceilings. The flexible hoses are to be installed according to the manufacturer’s directives. Unless indicated, the hoses have a rated working pressure of 175 (1205 kPa). Flexhead Industries, Inc. 56 Lowland St, Holliston MA 01746 Model NPT in. Hose Assembly length ft (m) 2024H 1/2 2 (0.6) 2036H 1/2 3 (0.9) 2048H 1/2 4 (1.2) 2060H 1/2 5 (1.5) 2072H 1/2 6 (1.8) The “H” designation indicates a pressure rating of 300 psi (2070 kPa). Approval on these models of flexible metal sprinkler hose is limited for use in commercial suspended ceilings, with a ceiling bracket system manufactured by FlexHead Industries Inc. The brackets are identified below. Model NPT in. Hose Assembly length ft (m) 2024/2024 75 1/2 / 3/4 2 (0.6) 2036/2036 75 1/2 / 3/4 3 (0.9) 2048/2048 75 1/2 / 3/4 4 (1.2) 2060/2060 75 1/2 / 3/4 5 (1.5) 2072/2072 75 1/2 / 3/4 6 (1.8) This is a standard flexible hose with a pressure rating of 175 psi (1205 kPa). Approval on these models of flexible metal sprinkler hose is limited for use in commercial suspended ceilings, with a ceiling bracket system manufactured by FlexHead Industries Inc. The brackets are identified below. Model NPT in. Hose Assembly length ft (m) 2024E 1/2 2 (0.6) 2036E 1/2 3 (0.9) 2048E 1/2 4 (1.2) 2060E 1/2 5 (1.5) 2072E 1/2 6 (1.8) This is a standard flexible hose with a pressure rating of 175 psi (1205 kPa). Approval on these models of flexible metal sprinkler hose incorporates a stainless steel elbow welded on the outlet end of hose and are limited for use in commercial suspended ceilings, with a ceiling bracket system manufactured by FlexHead Industries Inc. The brackets are identified below. The different FlexHead Industries, Inc. Brackets are identified as follows: Part Number MP-24-BKT-2 SP-06-TZ-BKT TZ = Tech Zone 24 = Length in inches of bracket AD-16-BKT-2 AD = Adjustable 06 = Length in inches of bracket AD-24-BKT-2 16 = Length in inches of bracket BKT = Bracket Model NPT in. Hose Assembly length ft (m) 2024I 1/2 2 (0.5) 2036I 1/2 3 (0.9) 2048I 1/2 4 (1.2) 2060I 1/2 5 (1.5) 2072I 1/2 6 (1.8) The “I” designation indicates and “Institutional” flexible hose with a pressure rating of 175 psi (1205 kPa). Approval of these models of flexible metal sprinkler hose is limited for use with pendant and horizontal sidewall applications with a UH-1 ceiling/wall bracket manufactured by FlexHead Industries. Testing and Listings 11 Underwriters Laboratory Testing—Listing Standard UL2443* FlexHead®series 2000 stainless steel sprinkler connections Hydrostatic Pressure Test The sample length is to be measured and then the hydrostatic pressure increased to 1.5 times the rated working pressure and held for 1 minute. The sample length is then to be measured again and the length shall not change by more than 0.1 inch/foot of hose length. Mechanical Strength Test A flexible sprinkler hose with fittings installed in its intended position using the anchoring components referenced in the installation instructions shall withstand a torque of 60 pound-feet (81 Nm) applied to the outlet without movement of the fitting outlet, deformation, or fracture. High Temperature Exposure Test Two samples are to be prepared and subjected to a hydrostatic pressure of twice the rated working pressure. The samples are then to be allowed to dry and then exposed to an ambient temperature in accordance with Table 10.1 for 90 days. Following this exposure, the samples are to be individually subjected to a hydrostatic pressure of twice the rated working pressure for 1 minute. Vibration Test Samples are to be vibrated for a period of 30 hours at frequencies ranging from 18 to 37 Hz. During and after being subjected to the required vibration, the samples are to be examined for signs of leakage, rupture, or movement of the outlet fitting affecting the performance of the flexible hose assembly. Equivalent Length Determination A sample of each length shall be tested in straight lengths and with the maximum number of minimum radii bends referenced in the installation instructions. The calculated pressure loss from the piezometers, corrected for the inlet and outlet velocities, are to be subtracted from the test sample results to obtain a pressure drop for the fitting. Using the Hazen-Williams coefficient of friction of 120, the equivalent length, in feet (m) of pipe, is to be calculated. Salt Spray Corrosion Test Ferrous flexible sprinkler hose with fittings and ferrous anchoring components not protected with a coating shall withstand an exposure to a salt spray atmosphere for 10 days without exhibiting any incipient corrosion. Stress-Corrosion Cracking of Stainless Steel Parts Test Austenitic stainless steel parts shall show no evidence of cracking, delamination, or degradation after being subjected to boiling magnesium chloride solution. The exposure is to last for 150 hours. The test samples are to be examined using a microscope having a magnification of 25X for any cracking, delamination, or other degradation as a result of the test exposure. Low Temperature Test for Dry Pipe Systems Each sample is to be gradually pressurized with air to a pressure of 40 psig (276 kPa) and then sealed. The pressurized assembly is then to be placed horizontally in air maintained at a temperature of minus 40°F (minus 40°C) for a period of 24 hours. Following the 24 hour low temperature exposure, the assembly is to be place in room ambient temperature of 73 ±5°F (23 ±3°C) for an additional 24 hour period. There shall be no decrease in the pressure in the assembly from the pressure measured before the low temperature exposure. Pressure Cycling Test The samples are to be connected to a pressure cycling apparatus, filled with water and vented of all air. The internal pressure is to be cycled 3,000 times from 0 psig (0 kPa) to twice the rated working pressure to 0 psig (0 kPA) at an approximate rate of 10 cycles per minute. During the pressure cycling, observations are to be made for evidence of leakage or physical damage. Vacuum Test Flexible sprinkler hose with fittings shall withstand a vacuum of minus 8.84 psi (minus 61 kPa) without collapse, leakage, or other deterioration of the flexible sprinkler hose and fitting performance characteristics. High Pressure Flow Test Flexible sprinkler hose with fittings and its anchoring components shall maintain the attached sprinkler in the intended operating position while the sprinkler discharges water at 90 percent of the rated pressure of the flexible sprinkler hose. Fatigue Test (Limited Flexibility) Flexible hose with fittings shall withstand without leakage or damage repeated flexing in a direction parallel to the axis of the end fittings. The number of flexing cycles shall be 100 cycles. FlexHead commercial fire sprinkler connections * Condensed Summary —Please see approval standard for full testing and approval criteria. 12 Testing and Listings Underwriters Laboratory Testing—VENF.EX5269 Flexible Sprinkler Hose with Fittings See General Information for Flexible Sprinkler Hose with Fittings FLEXHEAD INDUSTRIES EX5269 LOWLAND IND PARK 56 LOWLAND ST HOLLISTON, MA 01746 USA Equivalent Max Length of 1 in. Rated Nom Inlet Assembly Max Schedule 40 Pressure Ambient by Outlet Length No. of Min Bend Steel Pipe Flexibility Model psig Temp, °F Size, in. ft (mm) 90° Bends Radius, in. (C=120), ft Type 2024 175 300 1 by 1/2 2 3 3 11 Limited 2036 175 300 1 by 1/2 3 3 3 16 Limited 2048 175 300 1 by 1/2 4 4 3 24 Limited 2060 175 300 1 by 1/2 5 4 3 29 Limited 2072 175 300 1 by 1/2 6 4 3 35 Limited 2024 175 300 1 by 3/4 2 3 3 12 Limited 2036 175 300 1 by 3/4 3 3 3 18 Limited 2048 175 300 1 by 3/4 4 4 3 23 Limited 2060 175 300 1 by 3/4 5 4 3 29 Limited 2072 175 300 1 by 3/4 6 4 3 32 Limited 2024H 300 300 1 by 1/2 2 3 3 11 Limited 2036H 300 300 1 by 1/2 3 3 3 16 Limited 2048H 300 300 1 by 1/2 4 4 3 24 Limited 2060H 300 300 1 by 1/2 5 4 3 29 Limited 2072H 300 300 1 by 1/2 6 4 3 35 Limited 2024H 300 300 1 by 3/4 2 3 3 12 Limited 2036H 300 300 1 by 3/4 3 3 3 18 Limited 2048H 300 300 1 by 3/4 4 4 3 23 Limited 2060H 300 300 1 by 3/4 5 4 3 29 Limited 2072H 300 300 1 by 3/4 6 4 3 32 Limited 2024E 175 300 1 by 1/2 2 3 3 19 Limited 2036E 175 300 1 by 1/2 3 3 3 23 Limited 2048E 175 300 1 by 1/2 4 4 3 27 Limited 2060E 175 300 1 by 1/2 5 4 3 32 Limited 2072E 175 300 1 by 1/2 6 4 3 35 Limited 2024E 175 300 1 by 3/4 2 3 3 18 Limited 2036E 175 300 1 by 3/4 3 3 3 23 Limited 2048E 175 300 1 by 3/4 4 4 3 23 Limited 2060E 175 300 1 by 3/4 5 4 3 29 Limited 2072E 175 300 1 by 3/4 6 4 3 32 Limited 2024HE 300 300 1 by 1/2 2 3 3 19 Limited 2036HE 300 300 1 by 1/2 3 3 3 23 Limited 2048HE 300 300 1 by 1/2 4 4 3 27 Limited 2060HE 300 300 1 by 1/2 5 4 3 32 Limited 2072HE 300 300 1 by 1/2 6 4 3 35 Limited 2024HE 300 300 1 by 3/4 2 3 3 18 Limited 2036HE 300 300 1 by 3/4 3 3 3 23 Limited 2048HE 300 300 1 by 3/4 4 4 3 23 Limited 2060HE 300 300 1 by 3/4 5 4 3 29 Limited 2072HE 300 300 1 by 3/4 6 4 3 32 Limited These flexible sprinkler hose with fittings are intended to be installed in accordance with the manufacturer's installation instructions dated August 20, 2008. Copyright © 2009 Underwriters Laboratories Inc.® Reprinted from the Online Certifications Directory with permission from Underwriters Laboratories Inc. The appearance of a company's name or product in this database does not in itself assure that products so identified have been manufactured under UL's Follow- Up Service. Only those products bearing the UL Mark should be considered to be Listed and covered under UL's Follow-UpService. Always look for the Mark on the product. FlexHead commercial fire sprinkler connections 13 Testing and Certifications Loss Prevention Certification Board—Loss Prevention Standard LPS 1261* FlexHead®series 2000 stainless steel sprinkler connections Hydrostatic Pressure Flexible hose will be subjected to 4 times the maximum working pressure for a period of one hour. FlexHead successfully passed this test. Elevated Temperature Test Flexible hose will be subjected to elevated temperature of 122F (50C) for 90 days, then subjected to 4 times the maximum working pressure. FlexHead successfully passed this test. Sulphuric Acid Test Flexible hose will be subjected to 4 times the maximum working pressure after conditioning in sulphuric acid. FlexHead successfully passed this test. Crushing Load Test The flexible connection with the cover removed shall be subjected to a crushing load of 100kg applied evenly over a length of 50mm for 30s. The connection shall not collapse or show signs of permanent deformation in excess of 5% of any appropriate dimension measured before the test. FlexHead successfully passed this test. Salt Spray Test Flexible hose will be subjected to salt spray conditioning in accordance to BSEN 60068-2- 53:1996 Test K6 Salt Mist Cyclic (Severity 1). Then it will be subjected to hydrostatic test 4 times maximum working pressure. FlexHead successfully passed this test. SO2 Conditioning Test Flexible hose will be subjected to 4 times the maximum working pressure after completion of the SO2 conditioning. FlexHead successfully passed this test. Dry Pipe Fire Test A flexible assembly shall be pressured with air to 3 bar for 3 minutes. The flexible hose assembly shall then be subjected to a fire test. The air pressure shall be kept constant by venting. The flexible hose must maintain integrity of the pipework throughout the test.FlexHead successfully passed this test. Sprinkler head Activation Test Flexible hose and bracketing system will be installed to installation instructions into a 600mm x 600mm ceiling tile. Sprinkler head will be activated at 12 bar (175 PSI) and maintain running pressure at 11 bar (160 PSI) for 2 minutes. The sprinkler head must remain in position. FlexHead successfully passed this test. Pressure Loss Test To determine the effect of the flexible hose to the discharge coefficient of the sprinkler, the average friction loss through the flexible hose shall be equated to the theoretical length of nominal 1” diameter schedule 40 sprinkler pipe which would produce same amount of friction loss. Please see friction loss table. * Condensed Summary —Please see approval standard for full testing and approval criteria. 14 15 16 Note:OSHPD does not currently enforce expiration dates. All pre-approvals are valid regardless of expiration. 17 Underwriters Laboratories Inc.® June 21, 2001 FlexHead Industries Mr. Norm MacDonald 56 Lowland St. Holliston, MA 01746 Our Reference: File EX5269 Subject: FlexHead Flexible Sprinkler Hose Fittings Installed Onto Dry Wall Ceiling Grid Dear Mr. MacDonald: This letter is in regard to the subject. Base upon review of the FlexHead UL Listed flexible sprinkler hose fitting system, installation onto a dry wall ceiling grid is acceptable when the ceiling-mounted bracket is screwed to a rigid surface. Self-tapping screws are used to affix the FlexHead mounting bracket to the surface, using the four ports provided which are pre- drilled onto the mounting bracket. Very truly yours, EMIL W. MISICHKO (Ext. 42036) Engineering Group Leader Conformity Assessment Services Department 3011CNBK Emil W. Misichko@us.ul.com A not-for-profit organization dedicated to public safety and committed to quality service 18 19 FlexHead commercial fire sprinkler connections 20 Limited Warranty FlexHead Industries, Inc. warrants that its products will be free from defects in materials and workmanship under normal conditions of use and service for a period of one year from date of sale. Our obligation under this warranty is limited to repairing or replacing any product that is returned to us with transportation charges prepaid within one year after the date of original sale and that our examination shows to our satisfaction to have been defective in materials or workmanship under normal conditions of use and service. The decision as to whether to repair or to replace any product shall be made by us, and any repair shall be made at our facility. Notwithstanding the foregoing, the following are specifically excluded from the coverage of this warranty: (a) the sprinkler head of any FlexHead Industries, Inc. product, but FlexHead Industries, Inc. hereby assigns to the original purchaser of any such product the right to enforce the warranty, if any, issued by the manufacturer of such sprinkler head; (b) defects resulting from ordinary wear and tear, including, without limitation, the replacement of the so called poly bag components of any FlexHead Industries, Inc. product; (c) products that have been altered in any manner by the buyer or by anyone other than FlexHead Industries, Inc.; (d) products that have been subjected to misuse, abusive use, or damage by accident or casualty; (e) products that have been installed or used in a manner contrary to our specifications, instructions or recommendations, (f) products that have been installed or used in a manner that is not in compliance with all applicable requirements of any code, law, regulation or rule of any federal, state or local governmental or industry authority; and (g) products that have not been inspected and maintained in accordance with our specifications, instructions or recommendations, including, without limitation, our recommendations as to following the inspection and maintenance standards published by Factory Mutual Research Corporation (FMRC) and the National Fire Protection Association (NFPA); and (h) products that have been affected by Microbiologically Influenced Corrosion (MIC). This warranty is not assignable and shall benefit only the original purchaser of a FlexHead Industries, Inc. product. If any provision hereof or any portion of any provision shall be held invalid, the remainder of this Limited Warranty shall not be affected thereby, and all provisions of this Limited Warranty shall remain valid and in full force and effect to the fullest extent permitted by law. THIS WARRANTY IS IN LIEU OF ALL IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY AND WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE. NOTWITHSTANDING ANY PROVISION TO THE CONTRARY HEREIN OR ANY APPLICABLE LAW TO THE CONTRARY, IN NO EVENT SHALL FLEXHEAD INDUSTRIES, INC. BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES UNDER ANY CIRCUMSTANCES WHATSOEVER, WHETHER ARISING FROM ANY BREACH OF THIS LIMITED WARRANTY OR OTHERWISE ARISING FROM OR IN CONNECTION WITH THE USE OR OPERATION OF, OR ANY DEFECT IN, ANY FLEXHEAD INDUSTRIES, INC. PRODUCT, OR OTHERWISE. The risk of damages from any breach of warranty with respect to injury to any person will be born by the purchaser of FlexHead Industries, Inc. product. • 1050 Broadway, West-rille, NJ UBQO3 - P 800-908-0523 • F 856-456-9223 • www- lanafeinterna[ional_coati - FIR L SPRI NKLEH AGGESSON IES COMMERCIAL RISER FLOOR CONTROL VALVE • Brass and galvanized trim * Factory assembled and pressure tested * Available w1th Test and Grain or hall valve * Optional Pressure Reti-et Kit avai la bile withTest an d G rai n * Bull It in port all to ws hydro static testi n g withou t dra in! nq the sys m • 1/4" 3 -way gra Ive all Dws for easy testi n g and rep la c ir<g of pressure gauge Ged i sated U1 Listed, ULC Listed and FM Approved Waterflaw Switch ass-ures optimum sensitivity f----------------------------� L 1 TILL IE 1 I 1 saoa�F I L I 1 I 1 I Y C�Il4r � I I I I f L — W 0M r I � k 1 L 1 I P1Arr �5�� I �' �r7�UR fid' F� C k i 1 1 {ipLF�C9�0�14 I I �4a*!t9tl f3' d�OW1 y'EI�7101Ek+bMldi I 1 L M t ' - - - - - - - - - - - - - - - - - - - - - - - - - - - - - r IF YOLPRE NOT USING REASSURED YOUR COMPETITORS ARE. 1050 Broadway, Westville, NJ 08093 P. 800-908-0523 F. 856-456-9223 www.lansdaleinternational.com Project: PROJECT INFORMATION Notes 1: Submittal Data: Engineer: Contractor: Address: Notes 2: APPROVAL STAMP Approved Approved as noted Not approved Remarks: Size A B C D E 3” 11 3/4” 18 1/2” 5 3/4” 10 1/4” 13” 2” 11 3/4” 18 1/2” 5 3/4” 10 1/4” 13” 4” 11 3/4” 18 1/2” 5 3/4” 10 1/4” 13” 2½” 11 3/4” 18 1/2” 5 3/4” 10 1/4” 13” 6” 11 3/4” 18 1/2” 5 3/4” 10 1/4” 13” victaulic.com 10.81 5662 Rev G Updated 08/2016 © 2016 Victaulic Company. All rights reserved. ALWAYS REFER TO ANY NOTIFICATIONS AT THE END OF THIS DOCUMENT REGARDING PRODUCT INSTALLATION, MAINTENANCE OR SUPPORT. 1.0 PRODUCT DESCRIPTION • Available Sizes: 2 – 12"/50 – 300 mm • cULus Listed, LPCB Listed, FM and VdS Approved for service up to 300 psi/2068 kPa /20 bar. • Designed for fire protection services only. • Features a weatherproof actuator housing Approved for indoor and outdoor use. • Actuation options: Hand wheel (2 – 12”/50 – 300 mm) • Exclusively for use with pipe and Victaulic products which feature ends formed with the Victaulic Original Groove System (OGS) groove profile (see section 7.0 for Reference Materials). 2.0 CERTIFICATION/LISTINGS 104j/04 NOTES • Refer to Victaulic submittal publication 10.01 for details G410001 FireLock® Butterfly Valve Style 705 with Weatherproof Actuator 10.81 1 System No. Location Submitted By Date Spec Section Paragraph Approved Date 10.81 5662 Rev G Updated 08/2016 © 2016 Victaulic Company. All rights reserved. victaulic.com 2.1 CERTIFICATION/LISTINGS Approval/Listing Service Pressures Series 705 Butterfly Valve Size cULus FM Vds LPCB 2 50 up to 300psi/2068kPa n/a up to 300psi/2068kPa up to 300psi/2068kPa 2 ½ 65 up to 300psi/2068kPa up to 300psi/2068kPa n/a up to 300psi/2068kPa 76.1 mm up to 300psi/2068kPa up to 300psi/2068kPa up to 300psi/2068kPa up to 300psi/2068kPa 3 80 up to 300psi/2068kPa up to 300psi/2068kPa up to 300psi/2068kPa up to 300psi/2068kPa 4 100 up to 300psi/2068kPa up to 300psi/2068kPa up to 300psi/2068kPa up to 300psi/2068kPa 5 125 up to 300psi/2068kPa up to 300psi/2068kPa n/a up to 300psi/2068kPa 139.7 mm up to 300psi/2068kPa up to 300psi/2068kPa up to 300psi/2068kPa up to 300psi/2068kPa 6 150 up to 300psi/2068kPa up to 300psi/2068kPa up to 300psi/2068kPa up to 300psi/2068kPa 165.1 mm up to 300psi/2068kPa up to 300psi/2068kPa n/a up to 300psi/2068kPa 8 200 up to 300psi/2068kPa up to 300psi/2068kPa up to 300psi/2068kPa up to 300psi/2068kPa 10 250 up to 300psi/2068kPa up to 300psi/2068kPa n/a up to 300psi/2068kPa 12 300 up to 300psi/2068kPa up to 300psi/2068kPa n/a up to 300psi/2068kPa 3.0 SPECIFICATIONS – MATERIAL Body: Ductile Iron conforming to ASTM A-536, Grade 65-45-12 End Face, 2 – 6”/50 – 150 mm: Ductile Iron conforming to ASTM A-536, Grade 65-45-12 Seal Retainer, 8 – 12”/200 – 300 mm: Ductile Iron conforming to ASTM A-536, Grade 65-45-12 Body Coating: Black alkyd enamel Disc: Ductile Iron conforming to ASTM A-536, Grade 65-45-12, with electroless nickel coating conforming to ASTM B-733 Seat: Grade “E” EPDM Stems: 416 stainless steel conforming to ASTM A-582 Stem Seal Cartridge: C36000 brass Bearings: Stainless steel with TFE lining Stem Seals: EPDM Stem Retaining Ring: Carbon steel Actuator: 2 – 8"/50 – 200 mm: Brass or bronze traveling nut on a steel lead screw, in a ductile iron housing 10 – 12"/250 – 300 mm: Steel worm and cast iron quadrant gear, in a cast iron housing 2 victaulic.com 10.81 5662 Rev G Updated 08/2016 © 2016 Victaulic Company. All rights reserved. victaulic.com 4.0 DIMENSIONS Style 705 F G E A D ØH B C J Size Dimensions Nominal Actual Outside Diameter E to E ABCDEFG DIA HJ inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm 2 2.375 4.25 2.28 6.41 ––4.00 4.22 4.50 2.12 60.3 60.3 108.0 57.9 162.8 101.6 107.2 114.3 53.8 2 ½ 2.875 3.77 2.28 7.54 ––4.00 4.22 4.50 1.77 73 73.0 95.8 57.9 191.5 101.6 107.2 114.3 45.0 76.1 mm 3.000 3.77 2.28 7.54 ––4.00 4.22 4.50 1.77 76.1 95.8 57.9 191.5 101.6 107.2 114.3 45.0 3 3.500 3.77 2.53 7.79 ––4.50 4.22 4.50 1.77 88.9 88.9 95.8 64.3 197.9 114.3 107.2 114.3 45.0 108 mm 4.250 4.63 2.88 8.81 ––5.50 4.22 4.50 2.20 108.0 117.6 73.2 223.8 139.7 107.2 114.3 55.9 4 4.500 4.63 2.88 8.81 ––5.50 4.22 4.50 2.20 114.3 114.3 117.6 73.2 223.8 139.7 107.2 114.3 55.9 133 mm 5.250 5.88 3.35 10.88 ––6.56 6.19 6.30 2.58 133.0 149.4 85.1 276.4 166.6 157.2 160.0 65.5 139.7 mm 5.500 5.88 3.35 10.88 ––6.56 6.19 6.30 2.58 139.7 149.4 85.1 276.4 166.6 157.2 160.0 65.6 5 5.563 5.88 3.35 10.88 ––6.56 6.19 6.30 2.58 141.3 141.3 149.4 85.1 276.4 166.6 157.2 160.0 65.5 159 mm 6.250 5.88 3.84 11.38 –0.41 7.52 6.19 6.30 2.58 159.0 149.4 97.5 289.1 10.4 191.0 157.2 160.0 65.5 165.1mm 6.500 5.88 3.84 11.38 –0.41 7.52 6.19 6.30 2.58 165.1 149.4 97.5 289.1 10.4 191.0 157.2 160.0 65.5 6 6.625 5.88 3.84 11.38 –0.41 7.52 6.19 6.30 1.90 168.3 168.3 149.4 97.5 289.1 10.4 191.0 157.2 160.0 48.3 8 8.625 5.33 5.07 13.53 0.80 1.47 10.00 6.19 8.10 2.33 219.1 219.1 135.4 128.8 343.6 20.3 37.3 254.0 157.2 205.7 59.2 10 10.750 6.40 6.37 15.64 1.41 1.81 12.25 8.10 9.00 –273 273.0 162.6 161.8 397.3 35.8 46.0 311.2 205.7 228.6 12 12.750 6.50 7.36 16.64 2.30 2.80 14.25 8.10 9.00 –323.9 323.9 165.1 186.9 422.7 58.4 71.1 362.0 205.7 228.6 NOTE • Optional ½"/15 mm tap available. Contact Victaulic for details. 3 victaulic.com 10.81 5662 Rev G Updated 08/2016 © 2016 Victaulic Company. All rights reserved. victaulic.com 5.0 PERFORMANCE Style 705 The chart expresses the frictional resistance of Victaulic Series 705 Butterfly Valve in equivalent feet/meters of straight pipe. Nominal Size Outside Diameter Equivalent mm inches mm inches Feet/m of pipe 2 2.375 6 50 60.3 1.8 2 ½ 2.875 6 65 73.0 1.8 76.1 mm 3.000 6 76.1 1.8 3 3.500 7 80 88.9 2.1 4 4.500 8 100 114.3 2.4 108 mm 108 mm 8 2.4 5 5.563 12 125 141.3 3.7 133 mm 133 mm 12 3.7 139.7 mm 5.500 12 139.7 3.7 6 6.625 14 150 168.3 4.2 159 mm 159 mm 14 4.3 165.1 mm 6.500 14 165.1 4.2 8 8.625 16 200 219.1 4.9 10 10.750 18 250 273.0 5.5 12 12.750 19 300 323.9 5.8 4 victaulic.com 10.81 5662 Rev G Updated 08/2016 © 2016 Victaulic Company. All rights reserved. victaulic.com 5.1 PERFORMANCE Style 705 CV values for flow of water at +60°F/+16°C through a fully open valve are shown in the table below. For additional details, contact Victaulic. Formulas for Cv values Formulas for Kv values ΔP = Q2 Cv 2 Q = Cv x ΔP Where: Q = Flow (GPM) ΔP = Pressure Drop (psi) Cv = Flow Coefficient Q = Flow (m3/hr) ∆P = Pressure Drop (Bar) Kv = Flow Coefficient Where: Valve Size Full Open Valve Size Full Open Nominal Size Actual Outside Diameter Flow Coefficient Nominal Size Actual Outside Diameter Flow Coefficient inches mm inches mm Cv inches mm inches mm Kv 2 2.375 170 2 2.375 14750 60.3 50 60.3 2 ½ 2.875 260 2 ½ 2.875 22565 73.0 65 73.0 76.1 mm 3.000 260 76.1 mm 3.000 22576.1 76.1 3 3.500 440 3 3.500 38080 88.9 80 88.9 4 4.500 820 4 4.500 710100 114.3 100 114.3 108 mm 108 mm 820 108 mm 108 mm 710 5 5.563 1200 5 5.563 1040125 141.3 125 141.3 133 mm 133 mm 1200 133 mm 133 mm 1040 139.7 mm 5.500 1200 139.7 mm 5.500 1040139.7 139.7 6 6.625 1800 6 6.625 1560150 168.3 150 168.3 159 mm 159 mm 1800 159 mm 159 mm 1560 165.1 mm 6.500 1800 165.1 mm 6.500 1560165.1 165.1 8 8.625 3400 8 8.625 2940200 219.1 200 219.1 10 10.750 5800 10 10.750 5020250 273.0 250 273.0 12 12.750 9000 12 12.750 7790300 323.9 300 323.9 5 victaulic.com 10.81 5662 Rev G Updated 08/2016 © 2016 Victaulic Company. All rights reserved. victaulic.com 6.0 NOTIFICATIONS WARNING • Read and understand all instructions before attempting to install, remove, adjust, or maintain any Victaulic piping products. • Depressurize and drain the piping system before attempting to install, remove, adjust, or maintain any Victaulic piping products. • Wear safety glasses, hardhat, and foot protection. Failure to follow these instructions could result in death or serious personal injury and property damage. 7.0 REFERENCE MATERIALS Switch and Wiring 1. The supervisory switch contains two single pole, double throw, pre-wired switches. 2. Switches are rated: 10 amps @ 125 or 250 VAC/60 Hz 0.50 amps @ 125 VDC 0.25 amps @ 250 VDC 3. Switches supervise the valve in the “OPEN” position. 5. One switch has two #18 insulated wires per terminal, which permit complete supervision of leads (refer to diagrams and notes below). The second switch has one #18 insulated wire per terminal. This double circuit provides flexibility to operate two electrical devices at separate locations, such as an indicating light and an audible alarm, in the area that the valve is installed. 6. A #14 insulated ground lead (green) is provided. Switch #1 = S1 For connection to the supervisory circuit of a UL Listed alarm control panel Switch #2 = S2 Auxiliary switch that may be connected to auxiliary devices, per the authority having jurisdiction S1 {Normally Closed: (2) Blue Common: (2) Yellow S2 {Normally Closed: Blue with Orange Stripe Normally Open: Brown with Orange Stripe Common: Yellow with Orange Stripe NOTES • The above diagram shows a connection between the common terminal (yellow – S1 and yellow-with-orange stripe – S2) and the normally closed terminal (blue – S1 and blue-with-orange stripe – S2). In this example, the indicator light and alarm will stay on until the valve is fully open. When the valve is fully open, the indicator light and alarm will go out. Cap off any unused wires (e.g. brown with orange stripe). • Only S1 (two leads per terminal) may be connected to the fire alarm control panel. • The connection of the alarm switch wiring shall be in accordance with NFPA 72 and the auxiliary switch per NFPA 70 (NEC). CONDUIT ½" NPT CONDUIT CONNECTORS UL LISTED JUNCTION BOX WIRE NUTS FIRE ALARM CONTROL PANEL SUPERVISORY CIRCUIT N.C.NO.COM. TO END-OF-LINE RESISTOR, OR NEXT INDICATOR BELL OR HORNVOLTAGE SOURCE Switch 1: 2 leads per terminal Switch 2: 1 lead per terminal SWITCH CONTACT RATING: 10A AT 125 AND 250VAC, 0.5A AT 125 VDC, 0.25 AT 250 VDC S1 S2 6 victaulic.com 10.81 5662 Rev G Updated 08/2016 © 2016 Victaulic Company. All rights reserved. victaulic.com User Responsibility for Product Selection and Suitability Each user bears final responsibility for making a determination as to the suitability of Victaulic products for a particular end-use application, in accordance with industry standards and project specifications, and the applicable building codes and related regulations as well as Victaulic performance, maintenance, safety, and warning instructions. Nothing in this or any other document, nor any verbal recommendation, advice, or opinion from any Victaulic employee, shall be deemed to alter, vary, supersede, or waive any provision of Victaulic Company's standard conditions of sale, installation guide, or this disclaimer. Intellectual Property Rights No statement contained herein concerning a possible or suggested use of any material, product, service, or design is intended, or should be constructed, to grant any license under any patent or other intellectual property right of Victaulic or any of its subsidiaries or affiliates covering such use or design, or as a recommendation for the use of such material, product, service, or design in the infringement of any patent or other intellectual property right. The terms “Patented” or “Patent Pending” refer to design or utility patents or patent applications for articles and/or methods of use in the United States and/or other countries. Note This product shall be manufactured by Victaulic or to Victaulic specifications. All products to be installed in accordance with current Victaulic installation/assembly instructions. Victaulic reserves the right to change product specifications, designs and standard equipment without notice and without incurring obligations. Installation Reference should always be made to the Victaulic installation handbook or installation instructions of the product you are installing. Handbooks are included with each shipment of Victaulic products, providing complete installation and assembly data, and are available in PDF format on our website at www.victaulic.com. Warranty Refer to the Warranty section of the current Price List or contact Victaulic for details. Trademarks Victaulic and all other Victaulic marks are the trademarks or registered trademarks of Victaulic Company, and/or its affiliated entities, in the U.S. and/or other countries. 7.1 REFERENCE MATERIALS 10.01: Regulatory Approval Reference Guide 29.01: Terms and Conditions/Warranty I-100: Field Installation Handbook 7 victaulic.com Grooved ends allow fast, easy installation with just two Victaulic couplings or the valve may be mounted to flanged (ANSI CL.150) equipment using either to Victaulic Style 741 Vic-Flange® or Style 744 FireLock flange adapters on either end. Approvals/Listings: See Victaulic Publication 10.01 for more details. The FireLock Series 717 Check Valve and Series 717H High Pressure Check Valves are CAD designed for hydrodynamic efficiency and available in 2"/50 mm – 3"/80 mm (Series 717H) and 2 ½"/65 mm – 12"/300 mm (Series 717) sizes. Series 717H valves are cULus Listed and FM Approved for service up to 365 psi/2517 kPa. See chart below for approved services for the Series 717 valves. In both valve designs, the single-disc mechanism incorporates a spring-assisted feature for nonslamming operation. This spring-assisted, single-disc design achieves a leak-free seal with as little as 5ft /1.5m of head. Series 717 and 717H FireLock Check Valves can be installed either vertically (flow upwards only) or horizontally. A cast flow arrow indicator is provided to assist with proper valve orientation. Both valves include upstream and downstream pressure taps. Each valve is factory-tested to the rated working pressure. For systems requiring a Riser Check option, refer to publication 10.09. Series 717 (2½ − 3"/65 − 80 mm) Series 717 (4 − 12"/100 − 300 mm) Series 717H High Pressure Check Valve (2 – 3"/50 – 80 mm) FireLock® Check Valves Series 717 & 717H 10.08 1 Check Valve | Fire|ock® | Series 717 & 717H | Publication 10.08 victaulic.com Job/Owner System No. Location Contractor Submitted By Date Engineer Spec Section Paragraph Approved Date Material Specifications: Housing: Ductile iron conforming to ASTM A-536, grade 65-45-12. Ductile iron conforming to ASTM A-395, grade 65-45-15, is available upon special request. Body Coating: Series 717H Body: Black Paint Series 717H Endface: Electroless Nickel Series 717 (2 ½ – 3"): PPS Coating Series 717 (4 – 12"): Black Paint Body Seat: Series 717H – Nitrile O-ring installed into an electroless nickel plated endface Series 717 (2 ½ – 3"): PPS Coated ductile iron Series 717 (4 – 12"): Electroless Nickel plated Disc Seal or Coating: (specify choice 1 ) Grade “T” nitrile (Series 717H Only) Nitrile (Orange color code). Temperature range –20°F to +180°F/–29°C to +82°C. Recommended for petroleum products, air with oil vapors, vegetable and mineral oils within the specified temperature range; except hot, dry air over +140°F/+60°C and water over +150°F/+66°C. NOT RECOMMENDED FOR HOT WATER SERVICES. Grade “E” EPDM (Series 717 Only) EPDM (green color code). Temperature range -30ºF to +230ºF/-34ºC to +110ºC. Recommended for cold and hot water service within the specified temperature range plus a variety of dilute acids, oil-free air and many chemical services. NOT RECOMMENDED FOR PETROLUEM SERVICES. 1 Services listed are General Service Recommendations only. It should be noted that there are services for which these gaskets are not recommended. Reference should always be made to the latest Victaulic Gasket Selection Guide for specific gasket service recommendations and for a listing of services which are not recommended. Discs: • Series 717H (2 – 3"/50 – 80 mm): CF8M Cast Stainless Steel • Series 717 (2 ½ – 3"): Aluminum bronze with elastomer seal • Series 717 (4 – 12"/100 – 300 mm): Elastomer encapsulated disc with electroless nickel plated seat Shaft: • Series 717H (2 – 3"/50 -80 mm): Brass • Series 717 (2 ½ – 3"): Type 416 Stainless Steel • Series 717 (4 – 12"/100 – 300 mm) Type 316 Stainless Steel Spring: All sizes Type 302/403 Stainless Steel Shaft Plug: • Series 717H (2 – 3"/50 – 80 mm): Type 416 Stainless Steel • Series 717 (2 ½ – 12"/65 – 300 mm): Carbon steel zinc plated Pipe Plug: • Series 717H (2 – 3"/50 – 80 mm): carbon steel zinc plated • Series 717 (4 – 12"/100 – 300 mm): Carbon steel zinc plated victaulic.com 2 Check Valve | Fire|ock® | Series 717 & 717H | Publication 10.08 Approval/Listing: Approval/Listing Service Pressures Series 717H Size cULus FM LPCB Vds 2"/50 mm up to 365 psi/2517 kPa up to 365 psi/2517 kPa up to 365 psi/2517 kPa up to 365 psi/2517 kPa 2 ½"/65 mm up to 365 psi/2517 kPa up to 365 psi/2517 kPa up to 365 psi/2517 kPa up to 365 psi/2517 kPa 76.1 mm up to 365 psi/2517 kPa up to 365 psi/2517 kPa up to 365 psi/2517 kPa up to 365 psi/2517 kPa 3"/80 mm up to 365 psi/2517 kPa up to 365 psi/2517 kPa up to 365 psi/2517 kPa up to 365 psi/2517 kPa 4"/100 mm n/a n/a n/a n/a 5"/125 mm n/a n/a n/a n/a 139.7 mm n/a n/a n/a n/a 6"/150 mm n/a n/a n/a n/a 165.1 mm n/a n/a n/a n/a 8"/200 mm n/a n/a n/a n/a 10"/250 mm n/a n/a n/a n/a 12"/300 mm n/a n/a n/a n/a Approval/Listing Service Pressures Series 717 Size cULus FM LPCB Vds 2"/50 mm n/a n/a n/a n/a 2 ½"/65 mm up to 250 psi/1725 kPa n/a up to 365 psi/2517 kPa n/a 76.1 mm up to 250 psi/1725 kPa n/a up to 365 psi/2517 kPa up to 16bar/232 psi 3"/80 mm up to 250 psi/1725 kPa n/a up to 365 psi/2517 kPa up to 16bar/232 psi 4"/100 mm up to 365 psi/2517 kPa up to 365 psi/2517 kPa up to 365 psi/2517 kPa up to 16bar/232 psi 5"/125 mm up to 365 psi/2517 kPa up to 365 psi/2517 kPa up to 365 psi/2517 kPa n/a 139.7 mm up to 365 psi/2517 kPa up to 365 psi/2517 kPa up to 365 psi/2517 kPa up to 16bar/232 psi 6"/150 mm up to 365 psi/2517 kPa up to 365 psi/2517 kPa up to 365 psi/2517 kPa up to 16bar/232 psi 165.1 mm up to 365 psi/2517 kPa up to 365 psi/2517 kPa up to 365 psi/2517 kPa n/a 8"/200 mm up to 365 psi/2517 kPa up to 365 psi/2517 kPa up to 348 psi/2400 kPa up to 16bar/232 psi 10"/250 mm up to 250 psi/1725 kPa up to 250 psi/1725 kPa up to 1725 kPa/250 psi n/a 12"/300 mm up to 250 psi/1725 kPa up to 250 psi/1725 kPa up to 1725 kPa/250 psi n/a victaulic.com 3 Check Valve | Fire|ock® | Series 717 & 717H | Publication 10.08 Dimensions - Series 717: Nominal Size Actual Outside Diameter Dimensions Approx. Weight Each E to E ABCDEJKPR inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm lbs. kg 2 ½ 2.875 3.88 4.26 3.57 ––––––3.6 65 73.0 99 108 91 1.6 76.1 mm 3.000 3.88 4.26 3.57 ––––––3.6 76.1 99 108 91 1.6 3 3.500 4.25 5.06 4.17 ––––––4.5 80 88.9 108 129 106 2.0 4 4.500 9.63 6.00 3.88 2.75 3.50 2.00 4.50 3.50 3.35 20.0 100 114.3 245 152 99 70 89 51 114 89 85 9.1 5 5.563 10.50 6.80 4.50 –4.17 2.15 5.88 4.08 3.98 27.0 125 141.3 267 173 114 106 55 149 104 101 12.3 139.7 mm 5.500 10.50 6.80 4.50 –4.17 2.15 5.88 4.08 3.98 27.0 139.7 267 173 114 106 55 149 104 101 12.3 6 6.625 11.50 8.00 5.00 –4.50 2.38 6.67 4.73 3.89 38.0 150 168.3 292 203 127 114 61 169 120 99 17.2 165.1 mm 6.500 11.50 8.00 5.00 –4.50 2.38 6.67 4.73 3.89 38.0 165.1 292 203 127 114 61 169 120 99 17.2 8 8.625 14.00 9.88 6.06 5.05 5.65 2.15 8.85 5.65 5.75 64.0 200 219.1 356 251 154 128 144 55 225 144 146 29.0 10 10.750 17.00 12.00 7.09 5.96 6.69 2.15 10.92 6.73 –100.0 250 273.0 432 305 180 151 170 55 277 171 45.4 12 12.750 19.50 14.00 8.06 6.91 7.64 2.51 12.81 7.73 –140.0 300 323.9 495 356 205 176 194 64 925 196 63.5 C A B R A 3 C ED 1J 2 B K P 2 1 3 ½" NPT Upstream Drain ½" NPT Downstream Drain 2" NPT (Drain Optional) A C ED J 2 1 P B K 1 2 ½" NPT Upstream Drain ½" NPT Downstream Drain Typical 2 ½ – 3"/65 – 80 mm Typical 4 – 8"/100 – 200 mm Typical 10 – 12"/250 – 300 mm Nominal Size Dimensions Approx. Weight Each E to E ABCDEJKPR inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm lbs. kg 2 8.66 6.46 3.23 1.48 3.02 2.80 ––4.25 10.7 50 219.8 164.1 82.1 37.5 76.7 71.0 108.0 4.9 2 ½ 9.37 6.94 3.31 1.66 3.40 3.38 ––4.38 13.8 65 238.0 176.3 84.1 42.2 86.4 85.9 111.3 6.3 76.1 mm 9.37 6.94 3.31 1.66 3.40 3.38 ––4.38 13.8 238.0 176.3 84.1 42.2 86.4 85.9 111.3 6.3 3 9.62 7.44 3.53 1.91 3.65 3.38 ––4.63 20.0 80 244.3 189.0 89.7 48.5 92.7 85.9 117.6 9.1 Dimensions - Series 717H: Typical 2"/50 mm − 3"/80 mm A C ED R J B victaulic.com 4 Check Valve | Fire|ock® | Series 717 & 717H | Publication 10.08 Flow Characteristics The charts below express the flow of water at 60ºF/16ºC through valve.2"/50 mm2½"/65 m m & 76.1 m m 3"/80 m m 0.1 1 10 10 100 1000 Flow – GPMPressure Loss – psi2½"/65 mm & 76.1 mm5"/125 mm & 139.7 mm3"/80 mm4"/100 mm8"/200 mm6"/50 mm & 165.1 mm10"/250 mm12"/300 mm 1.00 10.00 100.00 10 100 1000 10000 100000Pressure Loss – kPa Flow Rate – Litres/min. S717H / 717HR S717H / 717HR victaulic.com 5 Check Valve | Fire|ock® | Series 717 & 717H | Publication 10.08 Installation Reference should always be made to the I-100 Victaulic Field Installation Handbook for the product you are installing. Handbooks are included with each shipment of Victaulic products for complete installation and assembly data, and are available in PDF format on our website at www.victaulic.com. Warranty Refer to the Warranty section of the current Price List or contact Victaulic for details. Note This product shall be manufactured by Victaulic or to Victaulic specifications. All products to be installed in accordance with current Victaulic installation/assembly instructions. Victaulic reserves the right to change product specifications, designs and standard equipment without notice and without incurring obligations. Trademarks Victaulic and FireLock are registered trademarks of Victaulic Company. The charts below express the flow of water at 60ºF/16ºC through valve. 0.1 1 10 10 100 1000 10000 100000 Flow – GPMPressure Loss – psi2½"/65 mm & 76.1 mm 5"/125 mm & 139.7 mm3"/80 mm4"/100 mm8"/200 mm6"/50 mm & 165.1 mm10"/250 mm12"/300 mm 0.1 1 10 10 100 1000 10000 100000 Flow – GPMPressure Loss – psi2½"/65 mm & 76.1 mm5"/125 mm & 139.7 mm3"/80 mm4"/100 mm8"/200 mm6"/50 mm & 165.1 mm10"/250 mm12"/300 mm S717 / 717R S717 / 717R Flow Characteristics 10.08 1479 Rev. R Updated 05/2014 © 2014 Victaulic Company. All rights reserved. victaulic.com 6 Check Valve | Fire|ock® | Series 717 & 717H | Publication 10.08 LANSD LE INTERNATIONAL 1050 Broadway, Westville, NJ 08093 P,800-908-0523 F. 856-456-9223 www.lansdaleinternational.com Bal! Valve -Full Port Full -Part threaded ends (1f4" to 2" with CSAfULIFM)N F6'1 Approval). 2 -Piece Forged Brass. Female NPT Inlet and Outlet. 600 WOG (21lz" to 4": 400 WGG1600 WOG Optional), 150 SVVP. Valves conform to Federal Specification WW -V-35, Type II Class A Style 3 and MSS SP -110. PART # MATERIAL LIST NO. DESCRIPTION MATERIAL t Body Forged Brass 2 End Cap Forged Brass 3 Bali Brass 4 Beat PTFE S Stem Brass {ASTM 816) 6 Thrust Washer PTFE 7 Packing PTFE S Gland Brass 9 Handle Carbon Steel Plated 10 Nut Oarban Steel Plated PART # SIZE D W H L 99Q-2000 114' 0.37" 1.81" 1.37' 3.23" 900-2010 318' 0 37" 1.81" 1.37' 3.23" 900-2020 112- 0.50" 2.12" 1.45' 3.23' 996-2036 314' 6.75' 241" 1.78- 3.W" 96d -204f) I- Q.H8 2.98" 2.29" 4.72' 900-2051) 1-114' 1.22' 328" 2.44" 4.72" 990"2061) 1-112` 1.50' 3.67" 3.00, 7.09' 940-2070 2• 1.97" 4.21" 3-30" 7-09" Project: Address: t&Ttractor: Engineer: Submittal Data: lows l: Notes 2: LISTED S UL v I- • Trim and Drain (300psi) • Compressed Gas Shut-off Valves (Boopsi) • Flammable Liquid Shut -Off ValveS (600psi) Gas Shut -Off Valves (600psi) • LP -Gas Shut -Off Valves (600psi) • Manual halves (600psi) FM Approval: • 600 psi Rating 0 Approvea ❑ Approved as noted ❑ Not approved Remarks: JUNE 2017 GFV-305 (Formerly H-3) Page 1 of 11 GENERAL DESCRIPTION The Globe Model RCW* dry valve is a hydraulically oper- ated external resetting differential latching style valve. The Model RCW dry valve is used as an automatic water control valve in dry applications. The Model RCW dry valve serves as the primary water control valve installed in the water supply to a dry sprinkler system incorporating automatic (closed) sprinklers with compressed air or nitrogen within the system piping. Setting of the Model RCW dry valve requires water pressure in the pressure chamber being maintained on the plunger rod. The pressure on the plunger rod forces the lever arm/ roller assembly against the clapper which in turn keeps the supply water from entering the sprinkler system pip- ing. Water pressure is provided to the pressure chamber through a connection to the main water supply at a point upstream of the system main control valve. This connection also supplies water pressure up to the dry pilot actuator. The dry pilot actuator is held closed when in the normal set condition by air pressure in the system piping. When system air pressure is relieved via one or more operated sprinklers, the dry pilot actuator will open, allowing the pressurized water to be evacuated from the pressure chamber. In the standby condition, the valve is normally closed and will automatically activate (trip) upon the activation of an au- WRPDWLFVSULQNOHUDVDUHVXOWRID¿UHFRQGLWLRQ7KH5&: valve may also be operated by means of a manual release, which is provided in the trim, to override the normal activa- tion sequence described above. :KHQKHDWIURPD¿UHRSHQVDQDXWRPDWLFVSULQNOHUZDWHU pressure in the pressure chamber decays resulting in the movement of the push rod assembly, releasing the lever arm/roller assembly from the clapper. The system water supply pressure forces the valve clapper open resulting in ZDWHUÀRZLQWRWKHV\VWHPSLSLQJ8SRQV\VWHPDFWLYDWLRQ ¿UHDODUPVLJQDOLQJLVSURYLGHGE\PHDQVRIÀRZLQJZDWHU through the alarm port/intermediate chamber and associ- DWHGDODUPOLQHWULP7KHÀRZRIZDWHUDFWLYDWHVDSUHVVXUH VZLWFKZKLFKLQWXUQQRWL¿HVORFDODODUPVDQGRUDQDODUP signaling monitoring service. After the main control valve has been shut, the system drained, and any operated sprinklers replaced, the RCW dry valve is easily set/reset by means of pushing the reset knob. The system is now ready for the introduction of compressed air back into the system piping. If the speed of operation of the dry valve needs to be in- creased, an optional accelerator can be utilized to decrease the trip time of the valve from the operation of a sprinkler or the inspectors test connection. TECHNICAL DATA Approvals • F8/XV • FM Maximum System Working Pressure • 300 psi (20.6 Bar) End Connections • Groove x Groove Materials of Construction • See Technical Datasheet H-1 for materials of construction for the Model RCW Valve *Patents Pending MODEL RCW DRY SYSTEM MODEL RCW DRY SYSTEM CONFIGURATION 4077 Airpark Dr. Standish, MI 48658 • 989-846-4583 • www.globesprinkler.com Technical Support • 989-414-2600 • techservice@globesprinkler.com JUNE 2017 GFV-305 (Formerly H-3) Page 2 of 11 MODEL RCW DRY SYSTEM The dry system trim is one optional trim arrangement for the Globe Model RCW valve. This arrangement is typically utilized when the system is subject to areas exposed to freezing or close to freezing temperatures. With this con- ¿JXUDWLRQWKHGHWHFWLRQV\VWHPFRQVLVWVRIDXWRPDWLFVSULQ- klers spaced throughout the protection area. System air pressure is used to ensure the integrity of the system piping and used as the activation method for the valve. Water pressure is maintained in the valve pressure chamber up to the dry pilot actuator through a restricted connection from the main water supply which is taken upstream of the system main control valve (The pressure chamber supply valve must remain in the open position at all times when the system is in service). The dry pilot actuator is normally held in the closed position by the system air pressure supplied through the automatic air or nitrogen maintenance device. :KHQ DQ DXWRPDWLF VSULQNOHU RSHUDWHV WKH DLU ÀRZ UDWH WKURXJKWKHRSHQVSULQNOHULVDWDÀRZUDWHJUHDWHUWKDQWKDW which can be supplied through the automatic air or nitrogen maintenance device. This causes a pressure drop in the system and the upper chamber of the dry pilot actuator. An optional accelerator can increase the rate at which the air decays on the dry pilot actuator, if a faster time to trip the Model RCW valve is required. Once the pressure in the upper chamber of the dry pilot DFWXDWRUGURSVVXI¿FLHQWO\WKHXSSHUFKDPEHUFDQQRORQ- ger hold the diaphragm in the closed position. The dry pilot DFWXDWRURSHQVDQGDOORZVZDWHUWRÀRZIURPWKHSUHVVXUH FKDPEHUWRWKHGUDLQDWDÀRZUDWHJUHDWHUWKDQWKDWZKLFK can be supplied through the restriction in the pressure chamber supply line. The opening of the dry pilot actuator results in a drop in pressure in the pressure chamber and WKH0RGHO5&:YDOYHRSHUDWHVWULSVDOORZLQJZDWHUWRÀRZ into the system piping. The automatic actuation of the fea- ture of the valve can be bypassed by manually rotating the handle on the "Manual Control/ Emergency Release" valve located on the Model RCW trim to activate the Model RCW valve. Note: See recommended system air/nitrogen pressure and expected trip range below for the Model GDPA. More detailed information can be found about the Dry Pilot Actuator in Technical Data Sheet GFV550. GDPA VS GDPA-LP When choosing the dry pilot actuator for your system WKHUHDUHPDQ\IDFWRUVZKLFKLQÀXHQFHWKHÀXLGGHOLY- ery time. These factors range from system geometry, ULVHUORFDWLRQVSULQNOHURUL¿FHVL]HVXSSO\SUHVVXUH pump ramping time and more. In certain systems, higher system air pressure can be advantageous over lower system air pressure and the opposite can also be true. Some things to consider when choosing the *'3$YVWKH*'3$/3DUHGLVFXVVHGEHORZ The initial air pressure in a system may vary. For ex- ample in one system the initial air pressure may be set for 15 psi (1 Bar) and 45 psi (3.1 Bar) for the other. The system air pressure will decay at a faster rate with the KLJKHULQLWLDOV\VWHPSUHVVXUH)RUD¿[HGSUHVVXUH drop (i.e. 5 psi drop) will be reached more quickly with the higher initial air pressure than lower initial air pres- sure. 8QIRUWXQDWHO\ÀXLGGHOLYHU\WLPHLVQRWMXVWGHSHQGHQW on tripping the control valve but also dependent on WKHÀXLGPRYLQJWKURXJKWKHV\VWHP$VWKHZDWHU¿OOV the system piping it can create a high pressure pocket of air at the inspectors test connection. This higher air pressure can slow the progress of the water pro- gressing towards the inspectors test connection. This phenomenon typically happens with smaller K-factor sprinklers. This scenario may lend itself to choosing WRXWLOL]HORZHUV\VWHPDLUSUHVVXUHDQGWKH*'3$/3 actuator. In other circumstances, systems are center fed, mean- ing roughly half of the volume of piping is on one side of the riser and half on the other. In these scenarios, KLJKHUV\VWHPDLUSUHVVXUHFDQEHEHQH¿FLDOWRV\VWHP delivery time as the higher air pressure will actually im- pede or stop the propagation of water in the direction opposite the inspectors test connection (ITC) and force WKHPDMRULW\RIWKHDYDLODEOHZDWHUÀRZWRZDUGVWKH,7& It would be impossible to run through every scenario possible but there are a few generalities which can be used as guidance. Generally end fed systems will DFKLHYHIDVWHUÀXLGGHOLYHU\WLPHVZLWKORZHUDLUSUHV- sure. Generally center fed systems with moderate to better than moderate water supplies will have faster FIGURE 1:MODEL GDPA DRY PILOT TRIP RANGE FIGURE 2:MODEL GDPA-LP DRY PILOT TRIP RANGE GDPA-LP Trip R a n g e Recommend e d A i r / N i t r o g e n P r e s s u r e Recommende d A i r / N i t r o g e n P r e s s u r e GDPA Trip Ra n g e JUNE 2017 GFV-305 (Formerly H-3) Page 3 of 11 Valve Size Nominal Installation Dimensions Inches (mm) ABCDEFGHJKL 4" (DN100) 7.38 (187.3) 8.63 (219.1) 11.0 (279.4) 12.19 (309.6) 12.00 (304.8) 12.50 (317.5) 7.06 (179.4) 13.13 (333.4) 24.00 (609.6) 9.50 (241.3) 9.00 (228.6) 6" (DN150) 7.38 (187.3) 9.69 (246.1) 11.0 (279.4) 12.94 (328.6) 9.88 (250.8) 13.31 (338.14) 8.50 (215.9) 14.50 (368.3) 23.75 (603.3) 9.75 (247.7) 9.00 (228.6) FIGURE 3:DRY ACTUATION TRIM DIMENSIONS A B C D E F G H / K J FRONT RIGHT SIDE TOP ÀXLGGHOLYHU\WLPHVZLWKKLJKHUDLUSUHVVXUH7KLVLV meant to be general guidance, and should be in no ZD\WDNHQDVDJXDUDQWHHRIÀXLGGHOLYHU\WLPH$OO V\VWHPVDQGFRQ¿JXUDWLRQVDUHGLIIHUHQWDQGWKHUHDUH always exceptions to the rule. GDPA-LP 7KH0RGHO*'3$/3LVRQO\UHFRPPHQGHGIRUV\VWHP supply pressures up to 250 psi (17.2 Bar). The GDPA- /3LVIDFWRU\SDLQWHGJUHHQWRLGHQWLI\WKHORZSUHVVXUH version. The Model GDPA is the standard pressure ac- WXDWRUZKLOHWKH*'3$/3FDQEHXWLOL]HGIRUORZV\V- tem air pressures. The types of systems where the XVHRIWKH*'3$/3KDVWKHSRWHQWLDOWREHEHQH¿FLDO to system performance are: Dry Systems, and Double Interlock Electric/Pneumatic Systems. There is little to QRDGYDQWDJHWRXWLOL]LQJWKH*'3$/3LQ6LQJOH,QWHU- lock Dry Pilot, or Deluge Dry Pilot Systems, as the pilot lines generally have a very small volume and the valve trips very quickly no matter the pilot line pressure. If you have any questions on the application of the *'3$YVWKH*'3$/3FRQWDFW*OREH6SULQNOHU7HFK- nical Services. JUNE 2017 GFV-305 (Formerly H-3) Page 4 of 11 '5$,1 *$8*($&78$725 35(6685( *$8*( 6833/< 5(/($6(67$7,21 &+$0%(5 (0(5*(1&< '5<3,/27 &/26(' 1250$//< 6<67(03,3,1*:,7+$8720$7,&635,1./(56 '(9,&( 35(6685( 5(675,&7,21 6833/< &21752/9$/9( $/$506:,7&+ /2:$,535(6685( 0$,1 :$7(5 1250$//<23(1 $8720$7,& $,51,752*(1 0$,17(1$1&(0$18$/&21752/ :$7(5 6<67(0 35(6685( *$8*( 35(6685(&+$0%(5 6833/<&21752/9$/9( 1250$//<23(1 0$,1'5$,19$/9( 1250$//<&/26('1250$//<&/26(' $/$507(679$/9( $/$506:,7&+ :$7(5)/2: $,56833/< &2172/9$/9( 1250$//<23(1 FIGURE 4:DRY SCHEMATIC (NO ACCELERATOR) 1250$//<&/26(' $/$507(679$/9( $&&(/(5$725 ,62/$7,219$/9( 1250$//<23(1 *$8*( 35(6685( &/26(' 35(6685( $/$506:,7&+ /2:$,535(6685( *$8*( '5<3,/27 $17,)/22' '(9,&( &21752/9$/9( 1250$//<23(1 :$7(5)/2: :$7(5 6833/< '(9,&( 0$,1 35(6685( $70263+(5( 72 '5$,1 5(675,&7,21 &+$0%(5 *$8*( 6<67(03,3,1*:,7+$8720$7,&635,1./(56 1250$//< $&78$725 6833/< $/$506:,7&+ :$7(5 $&&(/(5$725 02'(/& 6<67(0 5(/($6(67$7,21 $8720$7,& $,51,752*(1 0$,17(1$1&(0$18$/&21752/ (0(5*(1&< $,56833/< &2172/9$/9( 1250$//<23(1 35(6685(&+$0%(5 6833/<&21752/9$/9( 1250$//<23(1 0$,1'5$,19$/9( 1250$//<&/26(' FIGURE 5:DRY SCHEMATIC WITH ACCELERATOR JUNE 2017 GFV-305 (Formerly H-3) Page 5 of 11 ITEM NO. PART NO. DESCRIPTION QTY. ITEM NO. PART NO. DESCRIPTION QTY. 1 310802-G [*$/91,33/(1 33 311224-G [*$/9675((7(/%2:1 2 311208-G *$/9(/%2:1 34 311801 &+(&.9$/9()[)1 3 310306-G [*$/91,33/(4 35 311314-G [[*$/97((2 4 310301-G [*$/91,33/(6 38 317395 1/2" RESTRICTOR 1 5 310305-G [*$/91,33/(1 39 311404-G *$/981,21 1 6 323300 9(/2&,7<&+(&.9$/9(1 40 310401-G [*$/91,33/(1 7 311696-R %$//9$/9(0[)5('+$1'/(2 41 311794-GR %$//9$/9(0[0*5((1+$1'/(2 8 311313-G [[*$/97((1 42 310308-G [*$/91,33/(1 9 317398 '5,3&83$66(0%/<1 43 311683 :$<9$/9(2 11 310413-G [*$/91,33/(4 44 1340104 36$/$506:,7&+1 12 310105-G [*$/91,33/(1 45 1340404 36$/$506:,7&+1 13 311001-G *$/93/8*2 46 310304-G [*$/91,33/(2 14 300119-D :$7(5*$8*(36,2 47 311203-G *$/9(/%2:6 15 300120-D $,5*$8*(36,1 48 311207-G *$/9675((7(/%2:1 16 311210-G *$/9675((7(/%2:2 49 311799-R %$//9$/9()[)5('+$1'/(1 17 300111-G *$/9&5266 1 50 310800-G &/26(*$/91,33/(2 18 311004-G *$/93/8*1 51 311338-G [[*$/97((1 19 311786 &+(&.9$/9(0[)1 52 310501-G [*$/91,33/(2 20 311403-G *$/981,21 4 54 310302-G [*$/91,33/(1 21 311305-G [[*$/97((3 55 310101-G [*$/91,33/(1 22 310161 78%(&211(&725 1 56 317554 '5<3,/27$&78$725 1 23 M-320604 &233(578%(- 57 311303-G *$/97((2 24 310346 (/%2:78%(&211(&725 1 62 317445 35(6685(5(/,()9$/9($'-36, )$&725<6(7#36,1 25 310164 78%(&211(&725 1 66 310310-G [*$/91,33/(1 26 M-320591 &233(578%(- 72 311802 &+(&.9$/9(0[)1 27 317397 <675$,1(5 1 79 310110-G [*$/91,33/(1 28 317396 635,1*/2$'('&+(&.9$/9(1 80 310303-G [*$/91,33/(1 29 311794-R %$//9$/9(0[05('+$1'/(1 81 310313-G [*$/91,33/(2 31 300112-G *$/9&5266 1 83 310337-G [*$/91,33/(1 32 311212-G [*$/95('8&,1*(/%2:1 FIGURE 6: 4" RCW DRY TRIM ARRANGEMENT 81 4 16 38 TO DRIPCUP 27 56 41 20 54 25 26 4 21 55 43 13 15 3 45 57 46 20 80 47 44 33 21 22 23 81 11 3 32 3 5 3 16 12 43 13 24 7 21 14 66 4 47 20 11 29 4 35 20 31 40 18 19 8 39 11 42 6 79 41 47 72 57 4 46 47 7 47 83 9 48 5234 52 51 50 49 50 17 14 2 CUPTO DRIP 1 CUPTO DRIP 26 11 35 62 428 47 B A REMOVE ITEM 81 ,)87,/,=,1*237,21$/$&&(/(5$72575,0 TO AIR MAINTENANCE DEVICE • NOTE:35($66(0%/('75,0:,7+%877(5)/<9$/9(6+2:1 )2535($66(0%/(':,7+287%877(5)/<9$/9($1'121 $66(0%/('75,0&21),*85$7,21(1685(35(6685(&+$0%(5 6833/<,6&211(&7(')520%(/2:&21752/9$/9( JUNE 2017 GFV-305 (Formerly H-3) Page 6 of 11 FIGURE 7: 6" RCW DRY TRIM ARRANGEMENT ITEM NO. PART NO. DESCRIPTION QTY. ITEM NO. PART NO. DESCRIPTION QTY. 1 310802-G [*$/91,33/(1 33 311224-G [*$/9675((7(/%2:1 2 311208-G *$/9(/%2:1 34 311801 &+(&.9$/9()[)1 3 310306-G [*$/91,33/(1 35 311314-G [[*$/97((2 4 310301-G [*$/91,33/(5 38 317395 1/2" RESTRICTOR 1 5 310305-G [*$/91,33/(3 39 311404-G *$/981,21 1 6 323300 9(/2&,7<&+(&.9$/9(1 40 310401-G [*$/91,33/(1 7 311696-R %$//9$/9(0;)5('+$1'/(2 41 311794-GR %$//9$/9(0[0*5((1+$1'/(2 8 311313-G [[*$/97((1 42 310308-G [*$/91,33/(2 9 317398 '5,3&83$66(0%/<1 43 311683 :$<9$/9(2 11 310413-G [*$/91,33/(3 44 1340104 36$/$506:,7&+1 12 310105-G [*$/91,33/(1 45 1340404 36$/$506:,7&+1 13 311001-G *$/93/8*2 46 310304-G [*$/91,33/(2 14 300119-D :$7(5*$8*(36,2 47 311203-G *$/9(/%2:5 15 300120-D $,5*$8*(36,1 48 311207-G *$/9675((7(/%2:1 16 311210-G *$/9675((7(/%2:4 49 311799-R %$//9$/9()[)5('+$1'/(1 17 300111-G *$/9&5266 1 50 310800-G &/26(*$/91,33/(2 18 311004-G *$/93/8*1 51 311338-G [[*$/97((1 19 311786 &+(&.9$/9(0[)1 52 310501-G [*$/91,33/(2 20 311403-G *$/981,21 4 54 310302-G [*$/91,33/(1 21 311305-G [[*$/97((3 55 310101-G [*$/91,33/(1 22 310161 78%(&211(&725 1 56 317554 '5<3,/27$&78$725 1 23 M-320604 &233(578%(- 57 311303-G *$/97((2 24 310346 (/%2:78%(&211(&725 1 62 317445 35(6685(5(/,()9$/9($'-36,)$&- 725<6(7#36,1 25 310164 78%(&211(&725 1 66 310310-G [*$/91,33/(1 26 M-320591 &233(578%(-68 310402-G [*$/91,33/(1 27 317397 <675$,1(5 1 64 310336-G [*$/91,33/(1 28 317396 635,1*/2$'('&+(&.9$/9(1 72 311802 &+(&.9$/9(0[)1 29 311794-R %$//9$/9(0[05('+$1'/(1 79 310110-G [*$/91,33/(1 31 300112-G *$/9&5266 1 80 310303-G [*$/91,33/(1 32 311212-G [*$/95('8&,1*(/%2:1 81 310313-G [*$/91,33/(1 52 43 15 43 13 4 21 81 56 25 47 54 47 5 17 68 5 16 14 7 24 38 47 46 26 4 27 41 20 31 2 50 49 50 51 47 34 52 48 54 28 66 12 7 414 35 82 41 47 62 9 57 4 79 6 42 8 11 3911 29 40 18 19 33 11 26 21 22 23 44 64 47 80 20 55 57 35 44 32 3120 4221 20 46 16 45 7213 TO DRIP&83 TO DRIP&83 TO DRIP&83 B A REMOVE ITEM 64 ,)87,/,=,1*237,21$/ $&&(/(5$72575,0 TO AIR MAINTENANCE DEVICE • NOTE:35($66(0%/('75,0:,7+%877(5)/<9$/9(6+2:1 )2535($66(0%/(':,7+287%877(5)/<9$/9($1'121 $66(0%/('75,0&21),*85$7,21(1685(35(6685(&+$0%(5 6833/<,6&211(&7(')520%(/2:&21752/9$/9( JUNE 2017 GFV-305 (Formerly H-3) Page 7 of 11 41 70 55 57 15 27 58 54 20 59 59 63 59 65 58 15 59 70 59 63 54 46 57 27 41 20 55 65 FIGURE 8: OPTIONAL ACCELERATOR TRIM ARRANGEMENT ITEM NO. PART NO.DESCRIPTION QTY. 15 300120-D $,5*$8*(36,1 20 311403-G *$/981,21 1 27 317397 <675$,1(5 1 41 311794-R %$//9$/9(0[05('1 46 310304-G [*$/91,33/(1 54 310302-G [*$/91,33/(1 55 310101-G [*$/91,33/(1 57 311303-G *$/97((1 58 300400 */2%(02'(/&$&&(/(5$725 1 59 310300-G &/26(*$/91,33/(2 63 323340 02'(/'$17,)/22',1*'(9,&(1 65 320506 ø.125 RESTRICTED ORIFICE 1 70 311213-G [*$/9(/%2:1 4" ACCELERATOR TRIM ARRANGEMENT ITEM NO. PART NO.DESCRIPTION QTY. 15 300120-D $,5*$8*(36,1 20 311403-G *$/981,21 1 27 317397 <675$,1(5 1 41 311794-R %$//9$/9(0[05('1 54 310302-G [*$/91,33/(1 55 310101-G [*$/91,33/(1 57 311303-G *$/97((1 58 300400 */2%(02'(/&$&&(/(5$725 1 59 310300-G &/26(*$/91,33/(3 63 323340 02'(/'$17,)/22',1*'(9,&(1 65 320506 ø.125 RESTRICTED ORIFICE 1 70 311213-G [*$/9(/%2:1 6" ACCELERATOR TRIM ARRANGEMENT B A B A • 127(),77,1*6/$%(/(' $$1'%$5(,1&/8'('21 '5<75,07,(,1$&&(/- ERATOR TRIM AT THESE /2&$7,216 • 127(),77,1*6/$%(/(' $$1'%$5(,1&/8'('21 '5<75,07,(,1$&&(/- ERATOR TRIM AT THESE /2&$7,216 ACCELERATOR TRIM The accelerator trim comes in three different options. If the valve is ordered pre-assembled the appropriate trim con- ¿JXUDWLRQZLOOEHDGGHGWRWKHGU\YDOYHWULPDFFRUGLQJWR Figure 4 or Figure 5 respectively. If the accelerator trim is ordered as a separate trim kit, the kit will include all of the necessary parts and pieces to construct either the 4" or 6" arrangement. Therefore there is only one part number for the 4" and 6" accelerator assembly trim kit. The dry system trim is approved with the Model C mechani- cal accelerator. See Technical Datasheet H-8 for more LQIRUPDWLRQRQWKHDQWLÀRRGGHYLFHDQGPHFKDQLFDODFFHO- erator. JUNE 2017 GFV-305 (Formerly H-3) Page 8 of 11 INSTALLATION AND MAINTENANCE INSTALLATION Proper operation of the RCW Valve (i.e., opening of the 5&:9DOYHDVGXULQJD¿UHFRQGLWLRQLVKLJKO\GHSHQGHQW on the correct installation of the trim. It is necessary to in- VWDOOWKHWULPFRPSRQHQWVDVGHVFULEHGLQWKH¿JXUHVDERYH for the valve to function properly. Failure to do so may SUHYHQWWKHYDOYHIURPIXQFWLRQLQJDQGFRXOGYRLG/LVWLQJV Approvals, and/or the manufacturer's warranty. All tubing directed to the "drip cup" must have smooth bends. Abrupt changes in direction or kinks in the tubing could result in a UHVWULFWLRQRIÀRZDQGDQDGYHUVHHIIHFWRQWKHIXQFWLRQDOLW\ of the valve. The Model RCW Valve must be installed in an accessible and visible location, which is maintained at or above a mini- mum temperature of 40ºF (4ºC). The RCW Valve must be installed in the vertical orientation. All valves must be installed in accordance with the appropri- ate installation standard (i.e. NFPA 13, NFPA 15 or other). All electrical connections must be made per the applicable installation standard and/or the National Electric Code (i.e. NFPA 70, NFPA 72 or other). Proper hydrostatic test procedure must be followed per NFPA 13. The velocity check valve must be replaced with a plug temporarily, the pressure chamber must be vented dur- ing the hydrostatic test procedure by opening the manual release valve and the clapper must be latched in the open position. DRY VALVE SETTING PROCEDURE The following steps are to be followed for initial setting of the Model RCW dry system valve, after a trip test of WKH¿UHSURWHFWLRQV\VWHPRUDIWHUDQ\V\VWHPRSHUD- tion. STEP 1. Close the main control valve. STEP 2. Close the pressure chamber supply control valve and the system air supply valve. STEP 3. Open the main drain valve, lower body (Aux) drain valve, all low point drain valves and auxil- iary drain valves on the system. Open the man- ual emergency release control valve. Depress the plunger of the velocity check valve to verify that it is not under pressure and that the sys- tem piping is completely drained. After system is completely drained, close all low point and auxiliary drain valves that are open. The man- ual emergency release control valve and main drain valve should remain open until directed in the following steps. STEP 4. Depress the reset plunger located at the top of the pressure chamber to reset the clapper of the RCW valve (the sound of the clapper fall- ing into position should be heard). Close the manual emergency release control valve. STEP 5. Replace any operated automatic sprinklers ZLWKWKHVDPHW\SHLHRULHQWDWLRQRUL¿FHWHP- perature, and thermal sensitivity. Open the air supply valve to re-establish normal system pressure. Open the manual emergency release control valve and then the pressure chamber supply control valve. Slowly close the manual emergency release control valve and allow pressure to increase in the pressure chamber and also up to the dry pilot actuator. STEP 6. Observe all drain tubing at the drip cup. If any leakage is observed, the source of the leakage PXVWEHLGHQWL¿HGDQGFRUUHFWHG STEP 7. Partially open the main control valve. Slowly close the main drain valve when water dis- charges from the drain connection. Observe the supply pressure gauge and the pressure chamber gauge. They should indicate the same pressure reading. Depress the plunger on the velocity check valve. If leakage is apparent, the FDXVH RI WKH OHDNDJH PXVW EH LGHQWL¿HG DQG corrected. If there are no leaks, open the sys- tem control valve fully and the system is set for service. MODEL C ACCELERATOR SETTING PROCEDURE STEP 1. Close the accelerator shutoff valve STEP 2. Follow the Dry Valve Setting Procedure STEP 3. 8SRQFRPSOHWLRQRIWKH'U\9DOYH6HWWLQJ3UR- cedure. Open the accelerator shutoff valve slowly. Watch the pressure gauge on the upper chamber of the Model C Accelerator for 30 sec- onds. The pressure should start to increase. If the pressure increases and the accelerator sets (no air coming from the discharge of the accel- erator), wait for the upper chamber of the accel- erator to reach the system air pressure and the system is set for service. If the pressure does not increase in 30 seconds continue to step 4. STEP 4. Close the accelerator shutoff valve. Remove the lower hand wheel plug. The accelerator in- terior valve assembly should be removed. This complete assembly can be pulled out by hand (if it does not come out with the lower hand wheel plug when it is unscrewed). This will allow any water, that may have accumulated in the upper chamber, to drain out and permit thorough cleaning of the valve disc, seat as- VHPEO\DQGWKHRUL¿FHSLQ STEP 5. The valve assembly can then be replaced and the lower hand wheel plug screwed back into position. Open the accelerator shutoff valve slowly. The accelerator is set for service when the air pressure gauge on the top of the accel- erator reads normal system air pressure. If air pressure does not rise in the upper chamber of the accelerator after 1 minute call Globe Tech- nical Support for more detailed instruction. TESTING Reference NFPA 25, Standard for the Inspection, Testing and Maintenance of Water-Based Fire Protection Systems. %HIRUHSURFHHGLQJZLWKDQ\WHVWVLQYROYLQJZDWHUÀRZWKH following precautions need to be taken: STEP 1. Check the location where the test connection discharges to make sure that all is clear and WKDW WKHUH LV QR SRVVLELOLW\ RI WKH ZDWHU ÀRZ causing damage or injury. STEP 2. Check the end of the test connection to make sure that it is unobstructed. To achieve a satis- IDFWRU\WHVWWKHUHPXVWEHDQXQUHVWULFWHGÀRZ of water when the test valve is wide open. STEP 3. Check for alarm connections to a central sta- JUNE 2017 GFV-305 (Formerly H-3) Page 9 of 11 WLRQRU¿UHGHSDUWPHQW,IVXFKFRQQHFWLRQVDUH found, give proper notice to the signal receiving station before proceeding with the test. 1RWH$PDLQGUDLQWHVWPD\DOVRRSHUDWHORFDO¿UHDODUPVXQOHVVWKH\DUHWHP- porarily disabled. DRY SYSTEM TRIP TEST PROCEDURE Proper operation of the RCW Valve (i.e., opening of the 5&:9DOYHDVGXULQJD¿UHFRQGLWLRQPXVWEHYHUL¿HGDV described by the applicable Inspection Testing and Main- WHQDQFH6WDQGDUGLH1)3$RUE\WKH/RFDO$XWKRULW\ Having Jurisdiction. Globe Sprinkler Corporation recom- mends performing a trip test annually. The steps to perform a trip test are as follows: STEP 1. ,IDSDUWLDOÀRZWULSWHVWLVQHFHVVDU\SHUIRUP WKHIROORZLQJDGGLWLRQDOVWHSV,IDQRUPDOÀRZ test is being performed continue to Step 2: 1. Close the main control valve. 2. Open the main drain valve. 3. Open the main control valve one turn beyond the position DWZKLFKZDWHUMXVWEHJLQVWRÀRZIURPWKHPDLQGUDLQYDOYH 4. Close the main drain valve. Note: Be sure to close the main control valve quickly after the trip of the valve has EHHQYHUL¿HG STEP 2. Open the inspectors test valve at the end of the system. STEP 3. Verify that the RCW Valve has tripped, as indi- FDWHGE\WKHÀRZRIZDWHULQWRWKHV\VWHPDQG DFWLYDWLRQRIWKHZDWHUÀRZDODUP STEP 4. Close the system’s Main Control Valve. STEP 5. Close the Diaphragm Chamber Supply Control Valve. STEP 6. Reset the RCW Dry Valve in accordance with the Dry Valve Setting Procedure. DRY SYSTEM WATERFLOW ALARM TEST PROCEDURE 7HVWLQJRIWKHV\VWHPZDWHUÀRZDODUPVPXVWEHSHUIRUPHGDV described by the applicable inspection testing and maintenance standard (i.e. NFPA 25) or as described by the local AHJ. To WHVWWKHZDWHUÀRZDODUPRSHQWKHDODUPWHVWYDOYHZKLFKZLOO DOORZDÀRZRIZDWHUWRWKHSUHVVXUHDODUPVZLWFKDQGRUZDWHU PRWRUDODUP8SRQVDWLVIDFWRU\FRPSOHWLRQRIWKHWHVWFORVHWKH alarm test valve. MAINTENANCE Note: • All valves should be carefully inspected, tested, and maintained in accordance with NFPA 25 or other applicable Standard. • It is important to ensure a clean water supply free of debris and solid particles such as sand, gravel, or mud. • If, during an inspection of a water control valve, sediment or free particles of matter are noted, a further examination of internal valve parts is necessary. • All deposits should be removed from all operating parts and ports. Vent holes through intermediate FKDPEHUVKRXOGEHWKRURXJKO\FOHDQHGDQGÀXVKHG with clean water. • :KHUHGLI¿FXOW\LQSHUIRUPDQFHLVH[SHULHQFHGWKH manufacturer or its authorized representative shall EHFRQWDFWHGEHIRUHDQ\¿HOGDGMXVWPHQWLVWREH made. Clapper Facing. The rubber clapper facing should be checked for wear or damage to determine that it is free of dirt and other foreign substances. If found to be worn or damaged (e.g., foreign matter embedded in the surface), the facing should be replaced. If it is dirty, it should be cleaned. Compounds which could damage the rubber fac- ing must never be used. Seat Ring. The seat ring should be checked for nicks and for stones, dirt or other foreign matter lodged in the grooves or holes. It should be cleaned thoroughly. If the seat ring is found to be damaged, valve should be replaced. Alarm Line Check Valve. The ¾” check valve connected to the intermediate chamber should be checked for clapper and seat condition. RCW Valve. Main Drain Valve and all controlling valves which are normally closed when the deluge valve is in the set position should be checked to be sure that they are fully closed and not leaking. JUNE 2017 GFV-305 (Formerly H-3) Page 10 of 11 ORDERING INFORMATION 7KH5&:9DOYH'U\6\VWHPFRQ¿JXUDWLRQRU'U\6\VWHP ZLWKDFFHOHUDWRUFRQ¿JXUDWLRQFDQEHRUGHUHGSUHWULPPHG or non-assembled as separate items. All trim comes VWDQGDUG ZLWK JDOYDQL]HG QLSSOHV DQG ¿WWLQJV 6WDQGDUG galvanized trim is not domestic). For non-assembled the following items must be ordered separately: • RCW Water Control Valve • Dry System Trim Kit • Optional Accelerator Trim Kit • Automatic Air Supply (Air Maintenance Device) • Accessories (as needed) PRE-TRIMMED WITH MODEL GLR300G CONTROL VALVE RCW Dry Pre-Trimmed (No Accelerator) Specify: RCW Dry Pre-trimmed w/BFV Control Valve (specify valve size), 4 inch GxG. . . . . . . . . . . . . . . . . . . . . . . . 317448-B 4 inch GxG. . . . . . . . . . . . . . . . . . . . . . . .%/3 6 inch GxG. . . . . . . . . . . . . . . . . . . . . . . . 317493-B 6 inch GxG. . . . . . . . . . . . . . . . . . . . . . . .%/3 '1PP*;* ............317493-D-B '1PP*;* ............'%/3 RCW Dry Pre-Trimmed with Accelerator Specify: RCW Dry Pre-trimmed (specify valve size), PN (see Part Number Below) 4 inch GxG. . . . . . . . . . . . . . . . . . . . . . . . 317449-B 4 inch GxG. . . . . . . . . . . . . . . . . . . . . . . .%/3 6 inch GxG. . . . . . . . . . . . . . . . . . . . . . . . 317494-B 6 inch GxG. . . . . . . . . . . . . . . . . . . . . . . .%/3 '1PP*;* ............317494-D-B '1PP*;* ............'%/3 Note: -LP denotes version with GDPA-LP actuator (Lower System Pressure) PRE-TRIMMED WITHOUT BFV CONTROL VALVE RCW Dry Pre-Trimmed (No Accelerator) Specify: RCW Dry Pre-trimmed (specify valve size) 4 inch GxG. . . . . . . . . . . . . . . . . . . . . . . . 317448 4 inch GxG. . . . . . . . . . . . . . . . . . . . . . . ./3 6 inch GxG. . . . . . . . . . . . . . . . . . . . . . . . 317493 6 inch GxG. . . . . . . . . . . . . . . . . . . . . . . ./3 '1PP*;* ............317493-D '1PP*;* ............'/3 RCW Dry Pre-Trimmed with Accelerator Specify: RCW Dry Pre-trimmed (specify valve size), PN (see Part Number Below) 4 inch GxG. .......................317449 4 inch GxG. ......................./3 6 inch GxG. . . . . . . . . . . . . . . . . . . . . . . . 317494 6 inch GxG. . . . . . . . . . . . . . . . . . . . . . . ./3 '1PP*;* ............317494-D '1PP*;* ............'/3 Note: -LP denotes version with GDPA-LP actuator (Lower System Pressure) NON-ASSEMBLED • Valve body ordered separately • Accelerator Trim Kit ordered separately • Trim Kit includes extra pieces to accommodate different size valves RCW Water Control Valve Specify: RCW Valve Only (specify valve size), 4 inch RCW-2 GxG .................317400 6 inch RCW-2 GxG .................317550 '1PP5&:*;* .....317550-D RCW Dry Trim 4 inch or 6 inch or DN 150 Specify: RCW Dry Trim Kit, Dry Trim Kit .......................317340 Dry Trim Kit ......................./3 Note: -LP denotes version with GDPA-LP actuator (Lower System Pressure) Model C Accelerator Trim Kit 4 inch or 6 inch Specify: RCW Dry Model C Accelerator Trim Kit, PN ..............................317341 Note: Trim Kit includes extra pieces to accommodate different size valves See Technical Data Sheet H-8 for more information on the Model C Accelera- WRUDQG$QWLÀRRG'HYLFH Model H-1, H-2 or H-3 Air Maintenance Device Specify: Model (Specify Model) Air Maintenance Device (see Part Number below) H-1 ..............................320585 H-2 ..............................320595 H-3 ..............................320600 6HH7HFKQLFDO/LWHUDWXUH*DQG*IRUPRUHLQIRUPDWLRQ on Air Maintenance Devices Note: 300 psi (20.6 Bars) Pressure Gauges Standard (600 psi (41.2 Bars) Ordered Separately PN ........................................300121-D See trim drawings for trim replacement part numbers See Technical Data Sheet GFV200 for RCW Valve replacement part numbers JUNE 2017 GFV-305 (Formerly H-3) Page 11 of 11 4077 Airpark Dr. Standish, MI 48658 Ph. 989-846-4583 Technical Support 1-800-248-0278 techservice@globesprinkler.com www.globesprinkler.com GLOBE® PRODUCT WARRANTY Globe agrees to repair or replace any of its own manufac- tured products found to be defective in material or work- manship for a period of one year from date of shipment. )RUVSHFL¿FGHWDLOVRIRXUZDUUDQW\SOHDVHUHIHUWR3ULFH /LVW7HUPVDQG&RQGLWLRQVRI6DOH2XU3ULFH/LVW Reliable Automatic Sprinkler Co., Inc., 103 Fairview Park Drive, Elmsford, New York 10523 Model DDX Single Interlock Preaction Systems 2” (50 mm), 2½” (65 mm), 3” (80 mm), 76 mm, 4” (100 mm), 6” (150 mm), 165 mm & 8” (200 mm)Bulletin 749 October 2018Bulletin 749 October 2018 Instructions for Installation, Operation, Care, and Maintenance Wet Pilot Line, Dry Pilot Line, and Electric Actuation Trims • Electric Release Trim Available with 175 psi (12.1 bar) or 300 psi (20.7 bar) Rated Solenoid Valve • Electric Release Trim and Wet Pilot Trim Utilizing 7 to 10 psi (0.5 to 0.7 bar) Pneumatic Supervising Pressure • Dry Pilot Trim Utilizing 8 psi to 28 psi (0.6 to 1.9 bar) Pneumatic Supervising Pressure • Externally Resettable Clapper • One Main Drain Model DDX Single Interlock Preaction (Shown with Electric Actuation Trim) 2. General Single Interlock Preaction Systems are designed for water sensitive areas that require protection from inadvertent water flow into the sprinkler system piping. At the heart of the Reliable Single Interlock Preaction Sys- tem is the Model DDX Deluge Valve. This deluge valve is a hydraulically operated, straight-through-design, differen- tial latching clapper-type (see Fig. 1). System maintenance is simplified since the deluge valve can be reset externally without removing the cover plate. This feature provides a significant system-restoration time advantage. The Model DDX Deluge Valve has an intermediate chamber and there- by does not require an in-line air check valve. Subsequently, the deluge valve only requires a single drain connection. The trim sets for the single interlock preaction systems provide all of the necessary equipment for connections to the Model DDX Deluge Valve’s pushrod chamber inlet and outlet ports, a 1¼” (30 mm) main drain on 2” (50 mm), 2½” (65 mm), 76 mm and 3” (80 mm) valve sizes or a 2” (50 mm) main drain on 4” (100 mm), 165 mm, 6” (150 mm) and 8” (200 mm) valve sizes, alarm devices, air supply, and re- quired pressure gauges. The trim sets are available in indi- vidual (loose) parts, in time-saving, segmented assembled kit forms or fully assembled to the Model DDX Deluge Valve (with or without a control valve). The major benefits of a sin- gle interlock preaction system, when compared with a wet pipe or deluge system are as follows: • A fire alarm sounds prior to the operation of a sprinkler head, which may enable extinguishing the fire by hand- held means before the actual operation of any sprinklers and subsequent water damage. • A trouble annunciator signals whenever the integrity of the piping or sprinklers is accidentally or intentionally disturbed; however, no water flow or water damage will occur at that time. • Speedy detection and an early fire alarm are provided by fire detectors, without the delay associated with wa- ter delivery time in the event of a fire. Note that with a wet pipe system, the fire alarm is delayed until after water has begun flowing from an operated sprinkler head. Sprinkler piping in Wet Pilot and Electric Actuation Single Interlock Preaction Systems can effectively be supervised by means of a Reliable Model B-SI Air Compressor Panel or Model C-SI Air Compressor Panel. Loss of supervisory pneumatic pressure due to a damaged sprinkler or sprin- kler pipe will not cause water to flow through the Model DDX Deluge Valve and into the system piping. Loss of pneumatic pressure will activate a trouble-annunciating device when the system pressure falls below approximately 4 psi (0.3 bar). Note: Wherever the word “air” is used in this bulletin as a reference to the pneumatic pressure source it shall also mean “air or nitrogen.” Wet Pilot Line Single Interlock Preaction Systems use a pilot line consisting of a line of closed sprinklers or pilot line detectors (Reliable’s Model F1-FTR), which are located in the area to be protected. These sprinklers/detectors are more sensitive (lower activation temperature) than the sprin- kler heads installed in the fire sprinkler system. The wet pi- lot line is directly installed to the Model DDX Deluge Valve pushrod chamber. Wet pilot line sprinklers are detection de- vices and do not provide any water to aid in the firefighting capability of the fire sprinkler system. To fully operate a Wet Pilot Line Single Interlock Preaction System, heat from a fire must fuse a wet pilot line sprinkler/ detector thereby releasing the water pressure from the Del- uge Valve pushrod chamber. As water pressure is lost in this chamber, the main water supply will open the Deluge Valve clapper, thereby flowing water into the fire sprinkler piping. Water flowing into the system will flow through the intermedi- ate chamber of the deluge valve to a mechanical sprinkler alarm (if present) will simultaneously activate the alarm pres- sure switch mounted in the trim. The alarm pressure switch can electrically initiate the shut-down or start up of equip- ment, such as computer, HVAC, or other secondary alarm devices. The flow of water into the sprinkler system piping converts the dry system into a wet system. In the event that the fire subsequently produces enough heat to operate a fire sprinkler, water will flow from that sprinkler. The fire sprinkler system piping supervised (see NFPA 13) with air pressure. Loss of supervisory air due to a damaged sprinkler or the sprinkler piping will not cause the Model DDX Deluge Valve to open. The supervisory air supply for the fire sprinkler piping may effectively be supervised by the Reliable Model B-SI Air Compressor Panel or the Reliable Model C-SI Air Compressor Panel. Other options include the use of the Reliable NS-PaK or Nitrogen Regulator with an approved nitrogen source, the Reliable Model A Pressure Maintenance Device with a tank-mounted air compressor, or a tank-less air compressor controlled by a pressure switch or the Reliable Model B Air Maintenance Device. (See Reli- able Bulletin 251). In Electric Actuation Single Interlock Preaction Sys- tems, when one electrical detector senses the presence of fire, the electrical releasing control panel operates the nor- mally-closed solenoid valve (175 psi (12.1 bar) or 300 psi (20.7 bar) rated) to the open position. The solenoid valve, when closed, retains sufficient water pressure in the push- rod chamber of the Model DDX Deluge Valve to maintain it closed. Energizing the solenoid valve relieves the water pressure, thus opening the Deluge Valve and allowing water to flow into the sprinkler system. The flow of water into the sprinkler system piping converts the dry system into a wet system. In the event that the fire subsequently produces enough heat to operate a fire sprinkler, water will flow from that sprinkler. To fully operate a cross-zoned single interlock system, two electrical detectors must activate and a sprinkler must open. During the early stages of a fire, smoke or heat activates the first detector, which causes the control panel to produce a local alarm and an alarm at the main fire alarm panel. Electri- cal relays inside the releasing control panel can be used to shut down air moving equipment or activate security doors and other electrical devices when the panel goes into the first alarm condition. Subsequent activation of a second, nearby or adjacent, detector will cause the panel to energize the solenoid valve open and release water into the sprinkler system piping. Water flowing into the sprinkler system piping will simultaneously activate the alarm pressure switch on the valve trim. This pressure switch can electrically initiate the shut down or startup of equipment, such as computers or other second alarm devices. The flow of water into the sprin- kler system piping effectively converts the dry system into a wet pipe system. In the event that the fire subsequently produces sufficient heat to operate a sprinkler. Dry Pilot Single Interlock Preaction Systems are used in areas that may be subjected to freezing conditions. They can also be utilized to obtain installed sprinkler heights and pipe lengths greater than the allowed for wet pilot systems. A dry pilot line installation consists of an air-pressurized line of closed sprinklers or pilot line detectors (Reliable Model F1-FTR), which are located in the area to be protected. NFPA 72 or the Authority Having Jurisdiction (AHJ) should be consulted for spacing and elevation requirements for the installation of dry pilot sprinklers/detectors. To maintain the Model DDX Deluge Valve in a closed posi- tion: in areas where moisture-laden air could cause a freez- ing condition, or other problems in the dry pilot line, the use of a dry, compressed gas such as nitrogen is suggested. Approved gas handling regulators (see Reliable Bulletin 254) and connections are recommended. The fire sprinkler system piping is generally supervised (see NFPA 13) with air pressure. Loss of supervisory air due to a damaged sprinkler or the sprinkler piping will not cause the Model DDX Deluge Valve to open. A check valve in the trim prevents pneumatic pressure from escaping the Model LP Dry Pilot Actuator in this event. A low air pressure switch (Potter PS25-2) is also provided in the trim. The contacts of this switch will close on the loss of air in the sprinkler pip- ing, thereby providing a low air alarm to aid in insuring the integrity of the sprinkler system piping. The pressure switch should be wired to a supervisory alarm bell or the building alarm system. Damage to a dry pilot line sprinkler/detector or the dry pi- lot line piping that causes a significant loss of pressure will cause the Model DDX Deluge Valve to open, flowing water into the fire sprinkler system piping. The supervisory air sup- ply for both the dry pilot line and the fire sprinkler piping can effectively be maintained by means of pressure-switch-op- erated, tank-mounted air compressor and a Reliable Mod- el A Pressure Maintenance Device (see Reliable Bulletins 251). The compressor tank provides a reserve supply of air, and the Model A Pressure Maintenance Device consistently regulates the air pressure of both the dry pilot line and the fire sprinkler piping. The dry pilot line sprinklers/detectors must be more sen- sitive to the heat from a fire than the sprinklers in the fire sprinkler system. The Model F1-FTR (Fixed Temperature Re- lease) is specifically designed for use in dry pilot line oper- ated sprinkler systems. Dry pilot line sprinklers are detection devices and do not provide any water to aid in the firefight- ing capability of the fire sprinkler system. The dry pilot line is connected to the Model LP Dry Pilot Actuator and is held closed with between 8 and 28 psi (0,6 and 1.9 bar) of pneumatic pressure. To fully operate a dry pilot line preaction system, heat from a fire must fuse a dry pilot line detector thereby releasing the air pressure from the Model LP Dry Pilot Actuator. The water pressure is then able to overcome the pressure differential of the actuator, allowing water to flow from the Model DDX Deluge Valve’s pushrod chamber. As water pressure is lost in the pushrod chamber, the supply pressure will force the valve’s clapper open, flow- ing water into the fire sprinkler system piping. Water flowing into the system will flow through the intermediate chamber of the deluge valve to a mechanical sprinkler alarm (if present) and will simultaneously activate the alarm pressure switch mounted in the trim. The alarm pressure switch can electri- cally initiate the shut-down or start up of equipment, such as computer, HVAC, or other secondary alarm devices. The flow of water into the sprinkler system piping converts the dry system into a wet system. In the event that the fire sub- sequently produces enough heat to operate a fire sprinkler, water will flow from that sprinkler. Listings & Approvals: (Only when used with Reliable Trim Sets.) 1. Reliable 2” (50 mm), 2½” (65 mm), 76 mm, 3” (80 mm), 4” (100 mm), 165 mm, 6” (150 mm) and 8” (200 mm) Elec- tric Actuation Single Interlock Preaction Systems, Wet Pilot Line Single Interlock Preaction Systems and Dry Pilot Line Single Interlock Preaction Systems are Underwriters Labo- ratories, Inc. Listed and UL certified for Canada (cULus) in the Special System Water Control Valve-Deluge Type (VLFT) category. 2. Reliable 2” (50 mm), 2½” (65 mm), 76 mm, 3” (80 mm), 4” (100 mm), 165 mm, 6” (150 mm) and 8” (200 mm) Electric Actuation Single Interlock Preaction Systems are certified by Factory Mutual Approvals (FM). Factory Mutual does not approve the use of smoke detectors or cross zoned de- tectors in preaction systems. System Operation When set correctly for service, the Model DDX Deluge Valve is hydraulically established to separate the supply wa- ter from the sprinkler system piping. The Reliable Model DDX Deluge Valve is shown in both closed and open positions in Fig. 1. In the closed position, the supply pressure acts on the underside of the clapper and also on the pushrod through the pushrod chamber inlet restriction. The resultant force due to the supply pressure acting on the pushrod is multiplied by the mechanical advantage of the lever and is more than sufficient to hold the clapper closed against normal supply pressure surges. To fully operate (deliver water from) a Wet Pilot Line Single Interlock Preaction System, two independent events must coexist before water flow will occur. A wet pilot line sprinkler/ detector must fuse along with a fire sprinkler on the system. Independent operation of either a detector or fire sprinkler will cause an alarm to annunciate, but will not cause water discharge from the fire sprinkler system piping. When a fire is detected, the opened wet pilot line sprinkler/ detector vents the pushrod chamber to atmosphere through the chamber outlet. Since the pressure cannot be replen- ished through the inlet restriction as rapidly as it is vented, the pushrod chamber pressure falls instantaneously. When the pushrod chamber pressure approaches approximately one- third of the supply pressure, the upward force of the supply pressure acting beneath the clapper overcomes the lever- applied force thereby opening the clapper.3. Fig. 14. To fully operate (deliver water from) an Electric Actuation Single Interlock Preaction System, two independent events must coexist. One electrical detector (two detectors in a cross-zoned system) must activate and a sprinkler must open. Independent operation of either one will cause an alarm to annunciate, but will not cause water to discharge from the sprinkler system piping. When a fire is detected, the energized solenoid valve vents the pushrod chamber to atmosphere through the chamber’s outlet. Since the pressure cannot be replenished through the inlet restriction as rapidly as it is vented, the pushrod cham- ber pressure falls instantaneously. When the pushrod cham- ber pressure approaches approximately one-third of the sup- ply pressure, the upward force of the supply pressure acting beneath the clapper over comes the lever-applied force thereby opening the clapper. To fully operate (deliver water from) a Dry Pilot Line Single Interlock Preaction System, two independent events must coexist. A dry pilot line sprinkler/detector must fuse along with a fire sprinkler on the system. Independent operation of either a detector or fire sprinkler will cause an alarm to annunciate, but will not cause water discharge from the fire sprinkler system piping. When a fire is detected, the Model LP Dry Pilot Line Actua- tor vents the pushrod chamber to atmosphere through the chamber outlet. Since the pressure cannot be replenished through the inlet restriction as rapidly as it is vented, the pushrod chamber pressure falls instantaneously. When the pushrod chamber pressure approaches approxi- mately one-third of the supply pressure, the upward force of the supply pressure acting beneath the clapper overcomes the lever-applied force thereby opening the clapper. In all Reliable Single Interlock Preaction Systems, once the clapper has opened, the lever acts as a latch, preventing the clapper from returning to the closed position. Water from the supply flows through the Deluge Valve into the system piping. Water also flows through the alarm outlet to the alarm devices. Resetting the clapper of the Model DDX Deluge Valve is accomplished using the convenient external reset knob on the rear of the valve. The external reset feature of the Model DDX Deluge Valve provides a means for simple, economical system testing, which is one essential facet of a good maintenance program. The external reset feature does not, however, eliminate an- other important facet of good maintenance, namely, periodic cleaning and inspection of the internal valve parts. A valve body drain is provided in the event that water builds up due to condensate from the air supply system or water left inside from system testing. After closing the main supply valve, the condensate drain can be opened slightly until the water inside the valve body and the main pipe column has drained. See the section titled “Draining Excess/Condensate Water From System” in this bulletin for the detailed proce- dure. The Model B Manual Emergency Station is also included in all Reliable Single Interlock Preaction System trim sets. It con- sists of an aluminum nameplate mechanically attached to a ball valve. The valve handle in its OFF position is guarded against accidental turning to the ON position (and system discharge) by a nylon cable tie provided with each trim kit. The cable tie is inserted after the system has been restored for operation. The nylon cable tie is designed to allow, in case of an emergency, forceful turning of the valve handle to the ON position. As an alternative to the Model B Hydraulic Manual Emergency Station, the Model A Hydraulic Manual Emergency Pull Box (see Reliable Bulletin 506) is also avail- able and can be provided as an option. Whenever ambient temperature conditions are high, the water temperature in the Model DDX Deluge Valve pushrod chamber could possibly increase, thereby increasing the pressure in the chamber to values exceeding the rated pres- sure of the system. In an indoor installation where standard room temperatures are exceeded, a pressure relief kit may be needed. Pressure relief kit, P/N 6503050001, can be in- stalled into the pushrod chamber’s releasing line to limit the pressure to 250 psi (17.2 bar). Reliable Model DDX Deluge Valve with associated Single Interlock Preaction Trims sizes 2” (50 mm), 2½” (65 mm), 76 mm, 3” (80 mm), 4” (100 mm), 165 mm, 6” (150 mm) and 8” (200 mm) are rated for use at a minimum water supply pres- sure of 20 psi (1.4 bar); and a maximum water supply pres- sure of 250 psi (17.2 bar) for 2” (50mm), 2½” (65mm), 76mm, 3” (80mm) and 8” (200mm) valve sizes and 300 psi (20.7 bar) for 4” (100mm), 165mm and 6” (150mm) valve sizes. Water supplied to the inlet of the valve and to the pushrod |z{~{~zz~}{~~~MI¼_AM¼\Bz}JMI¼_ AOI¼\BG Pressurizing Line Connection The water supply for the pushrod chamber must be pro- vided a dedicated connection to the water supply piping. Pressurizing lines for multiple Model DDX Deluge Valve pushrod chambers must never be manifolded together. Each Model DDX Deluge Valve must have its own pushrod chamber pressurizing line connection. This connection must be made on the supply side of the water supply control valve. This can be accomplished by: • Using a tapped connection directly below or next to the main water supply control valve using a welded outlet or the appropriate mechanical fittings. A grooved-end outlet coupling is one way to achieve this; or • Using a water supply control valve that has an available threaded (NPT) supply-side tap design to allow for a di- rect water supply connection to the Model DDX Deluge Valve pushrod chamber. Caution: The Reliable DDX valve is designed with an inlet restriction built into the pushrod chamber. It is important not to introduce additional restrictions into the direct water sup- ply connection or the discharge from the pushrod chamber by installing additional valves or improperly installing the copper lines used in the trim of the valve. 5. Fig. 26. 7. Hydrostatic Testing of DDX Valves and DDX Systems As required by NFPA 13, fire sprinkler systems with work- ing pressures up to and including 150 psi are to be hydro- statically tested at a water pressure of 200 psi. Fire sprinkler systems with working pressures above 150 psi are required to be hydrostatically tested at 50 psi above the system work- ing pressure. In addition to the hydrostatic tests described above, dry pipe and double interlock preaction systems re- quire an additional low pressure air test. In some cases, hydrostatic testing (in accordance with the NFPA 13 requirements noted above) will result in pressures that exceed the working pressure of the valve and trim kit for the two-hour test period. The valve and applicable trim kit have been tested, approved and listed under these con- ditions and as such, hydrostatic testing in accordance with NFPA 13 is acceptable. In addition, the clapper can remain in the closed position and the trim kit need not be isolated, as each has been designed to withstand hydro- static testing as required by NFPA 13. Hydrostatically testing the valve and trim to pressures higher than their rating is limited to the hydrostatic test as referenced by NFPA 13. It does not address the occurrence(s) of a “water hammer” effect, which can in- deed damage the valve. A “water hammer” in the water supply piping of the valve can create pressures in ex- cess of the rated pressure and should be avoided by all necessary means. This condition may be created from improper fire pump settings, underground construction work, or an improper venting of trapped air in the water supply piping. System Design Considerations The automatic sprinklers, wet pilot line detectors, and signaling devices which are utilized with the Wet Pilot Line Single Interlock Preaction System must be UL or ULC Listed, as applicable. The automatic sprinklers, air compressor, releasing de- vices, electric releasing control equipment, fire detection devices, manual pull stations, and signaling devices which are utilized with the Electric Actuation Single Interlock Preac- tion System must be UL or ULC Listed or FM Approved, as applicable. The automatic sprinklers, air compressor, releasing de- vices, electric releasing control equipment, fire detection devices, manual pull stations, and signaling devices which are utilized with the Dry Pilot Line Single Interlock Preaction System must be UL or ULC Listed, as applicable. The Deluge Valve, and all interconnecting piping must be located in a readily visible and accessible location and in an area that can be maintained at a minimum temperature of 40°F (4°C). Note: Heat tracing is not permitted. Pendent sprinklers, other than dry pendents, used on preac- tion systems shall be installed on return bends per NFPA 13. For Electric Actuation Single Interlock Preaction Systems, the solenoid valve must be operated and the system super- vised by a listed releasing control panel. In Wet Pilot Line Single Interlock Preaction Systems, the wet pilot line is only a detection system and does not contrib- ute to controlling the fire. Wet pilot line installation is subject to the following restrictions: a. It is not to be installed in an area subject to freezing. b. It is not to be installed in an area where tempera- tures in excess of 150°F (65°C) are anticipated. c. NFPA 72 or the authority having jurisdiction should be consulted for spacing and elevation require- ments. d. Maximum wet pilot line length and height must com- ply with data provided in Fig. 2. For Dry Pilot Line Single Interlock Preaction Systems, the detector must be installed only in an upright position. System Air Pressure Requirements For Wet Pilot Single Interlock Preaction Systems and Electric Actuation Single Interlock Preaction Systems, a Reliable Model B-SI Air Compressor Panel or Reliable Mod- el C-SI Air Compressor Panel can be used to maintain the system air pressure at approximately 7 psi (0.5 bar). The air compressor panels contain an integral low air pressure warning light. In some circumstances, such as when dry sprinklers are being used in a preaction system, it may be desirable to supervise the preaction system at air pressures higher than 7 psi (0.5 bar). For such cases, Reliable recommends the use of a tank-mounted compressor and the Reliable Model A Pressure Maintenance Device. Supervising pressure may be between 7 psi and 20 psi (0.5 and 1.4 bar). For Dry Pilot Line Single Interlock Preaction Systems, a Reliable Model A Pressure Maintenance Device can be used to maintain the pneumatic pressure of both the Dry Pilot Line of detectors and the fire sprinklers to the values shown in Table A. The values listed in the table represent the necessary ranges of pneumatic pressure required to keep the Model LP Dry Pilot Line Actuator in the closed position for a given water supply pressure. Table A Water Pressure psi (bar) Pneumatic Pressure to be Pumped into Sprinkler System psi (bar) Maximum Not Less Than Not More Than 20 (1.4) 30 (2.1) 50 (3.4) 75 (5.2) 100 (6.9) 125 (8.6) 150 (10.3) 175 (12.1) 200 (13.8) 225 (15.5) 250 (17.2) 275 (19.0) 300 (20.7) 8 (0.6) 10 (0.7) 12 (0.8) 13 (0.9) 15 (1.0) 16 (1.1) 17 (1.2) 18 (1.2) 19 (1.3) 21 (1.4) 22 (1.5) 23 (1.6) 24 (1.7) 10 (.7) 14 (1.0) 16 (1.1) 17 (1.2) 19 (1.3) 20 (1.4) 21 (1.4) 22 (1.5) 23 (1.6) 25 (1.7) 26 (1.8) 27 (1.9) 28 (1.9) Note: During system set-up, a higher pneumatic pres- sure may be required in order to properly set the Model LP Dry Pilot Line Actuator. Whenever multiple systems area supplied by a common air or nitrogen source, each system must have its own pres- sure maintenance device for individual maintenance of pressure (NFPA 13, 7.2.6.5). 8. System Electrical Requirements When Using the Electric Actuation Single Interlock Preac- tion System, all releasing, alarm and detection devices in the Single Interlock Preaction System may be supervised by the Potter PFC-4410-RC Releasing Control Panel. The panel should be set to use Program #6 for single zone detection or Program #7 for cross-zone detection (See Potter Instruction Manual #5403550). The power supply, the standby emergency power supply, battery charger, and the rectifier circuitry are all contained within the Potter PFC-4410-RC Releasing Control Panel. The solenoid valve is operated and supervised by the Potter PFC-4410-RC Releasing Control Panel. Potter PFC-4410- RC Releasing Control Panel requires 120 VAC. Batteries that provide ninety hours of standby power are required for Fac- tory Mutual Approved systems. Note: In order for the solenoid valve to maintain Reliable’s war- ranty it must remain sealed as it came from the factory. If there are concerns about the valve’s internal components, immediate replacement is recommended. Standard Solenoid Valve Specifications: Skinner Model 73218BN4UNLVN0C111C2 Rated working pressure: 175 psi (12.1 bar) Voltage: 24 VDC Power: 10 Watts Current: 0.41 Amps Holding Enclosure Coil: NEMA 4X Pipe Size: ½” NPT Female Cv Factor: 4.0 Alternate Solenoid Valve Specifications: Skinner Model 73212BN4TNLVN0C322C2 Rated working pressure: 300 psi (20.7 bar) Voltage: 24 VDC Power: 22 Watts Current: 0.83 Amps Holding Enclosure Coil: NEMA 4X Pipe Size: ½” NPT Female Cv Factor: 2.8 Single Interlock Preaction Systems Engineering Specification 2” (50 mm), 2½” (65 mm), 76 mm, 3” (80 mm), 4” (100 mm), 165 mm, 6” (150 mm) and 8” (200 mm) Model DDX Deluge Valve Preaction System shall be a Single Interlock Preaction System utilizing a [2” (50 mm)][2½” (65 mm)][76 mm] [3” (80 mm)][4” (100 mm)][165 mm][6” (150 mm][8” (200 mm)] [cULus Listed] [Factory Mutual Approved] hydraulically op- erated, differential latching clapper type valve. Deluge valve construction shall be of lightweight, ductile iron construction with a screw in stainless steel seat. Stainless steel or Bronze seat shall have O-ring seals to resist leakage and corro- sion. Clapper facing shall be pressure actuated, providing a limited compression seat for the sealing force between the clapper rubber facing and the valve seat. Deluge valve shall have an external reset knob for resetting the clapper without requiring the removal of the valve face plate. Push- rod chamber design shall consist of a stainless steel piston/ pushrod and spring assembly with diaphragm seal secured to the casting through a pushrod guide constructed of a syn- thetic engineering plastic to resist corrosion. Casting shall have a bleeder hole located on the pushrod chamber for air/ water leakage indication. Trip ratio shall be approximately a 3:1 force differential. Deluge valve shall be of the straight through design to minimize friction loss. Inlet restriction ori- fice shall be factory installed into the inlet port of the deluge valve pushrod cover plate and not be a separate part of the deluge valve trim. End connection style to be [2” (50 mm)] [2½” (65 mm)][76 mm] [3” (80 mm)][4” (100 mm)][165 mm] [6” (150 mm][8” (200mm] grooved, per ANSI/AWWA C606 or flanged per ASME B16.5 or ISO 7005. Deluge valve shall have a rated working pressure of 250 psi (17.2 bar) for 2” (50mm), 2½” (65mm), 76mm, 3” (80mm) and 8” (200mm) valve sizes and 300 psi (20.7 bar) for 4” (100mm), 165mm and 6” (150mm) valve sizes and shall be factory hydrostat- ic tested at 500 psi (34.5 bar) for 2” (50mm), 2½” (65mm), 76mm, 3” (80mm) and 8” (200mm) valve sizes and 600 psi (41.4 bar) for 4” (100mm), 165mm and 6” (150mm) valve sizes. Deluge valve to be [2” (50 mm)][2½” (65 mm)][76 mm] [3” (80 mm)][4” (100 mm)][165 mm][6” (150 mm][8” (200 mm)] Reliable Model DDX Deluge Valve (Bulletin 519). Hydraulic trim to be either black pipe or galvanized pipe and brass components specifically listed/approved with the deluge valve. Electric Actuation Single Interlock Preaction Trim shall include an electrical two-way, normally closed, pilot oper- ated solenoid valve releasing device [cULus Listed] [FM Approved] for its intended use. The solenoid valve shall be constructed of a brass body with stainless steel sleeve tube, springs, stop and plunger, and with ½” female NPT end connections. Solenoid valve shall have a maximum working pressure of [175 psi (12.1 bar)] [300 psi (20.7 bar)] and maximum ambient temperature rating of 150°F (66°C). Power consumption of integrated coil shall be lim- ited to [10 watts (175 psi (12.1 bar)) Rated][22 watts (300 psi (20.7 bar)) Rated] and require 24 VDC from a releas- ing/control panel listed for such service. Solenoid valve shall be a Skinner ½” normally-closed solenoid valve, [Model 73218BN4UNLVNOC111C2 (175 psi (12.1 bar)) Rated]. [Model 73212BN4TNLVNOC322C2 (300 PSI (20.7 bar)) Rated]. Dry Pilot Line Single Interlock Preaction Trim shall include a low pressure pneumatic actuator which is constructed of cast iron utilizing a diaphragm and compression spring de- sign to separate the pushrod chamber water pressure from the system piping’s pneumatic supervisory air pressure. The low-pressure actuator shall only require between 8 and 28 psi (0.6 and 1.9 bar) supervisory air pressure for proper setting in accordance with the manufacturers instructions. The Low-pressure actuator shall be Reliable Model LP Dry Pilot Line Actuator. The Dry Pilot Line Single Interlock Trim shall also include a low air pressure switch to indicate loss of air pressure in the system piping. The switch shall be [UL Listed/ FM Approved][cULus Listed] and of the bellows- 9. activated type enclosed in a weatherproof NEMA 4X/ NEMA 4 rated enclosure incorporating tamper resistant screws. There shall be two sets of SPDT (form C) contacts rated 10.0 A @ 125/250 VAC and 2.5 A @ 6/12/24 VDC. The pressure switch shall have a maximum service pressure rating of 250 psi (17.2 bar). Switch shall be provided with a ½” NPT male pressure connection. Low air supervisory switch shall be Potter PS25-2. Basic trim shall include a pressure alarm switch to indicate water flow in system. Pressure switch shall be [cULus Listed] [FM Approved] and of the bellows activated type enclosed in a weatherproof NEMA 4/4X rated enclosure incorporat- ing tamper proof screws. There shall be two sets of SPDT (form C) contacts rated 10.0 A @ 125/250 CAV and 2.5 A @ 6/12/24 VDC. The pressure switch shall have a maximum service pressure rating of 250 psi (17,2 bar) and shall be factory adjusted to operate at a pressure of 4 to 8 psi (0,27 to 0,55 bar) with adjustment up to the 15 psi (1,03 bar). Switch shall be provided with a 1/2” NPT male pressure connection. Pressure alarm switch shall be Potter PS10-2. Pneumatic Supervisory Pressure Supply Options Owner’s Air supply Supervisory air supply shall be provided by an owner sup- plied air system in conjunction with a [cULus Listed] auto- matic pressure maintenance device, capable of maintaining a constant system pressure regardless of pressure fluctua- tions in the compressed air source. The pressure mainte- nance device shall consist of galvanized trim and brass parts, including a strainer and a field adjustable air pres- sure regulator, and have a working pressure rating of 175 psi (12.1 bar). The pressure regulator shall have an adjustable outlet pressure range of 5 to 100 psi (0.34 to 6.8 bar). Pres- sure maintenance device shall be Reliable Model A. Low Pressure Air Compressor Panel Wet Pilot Line Single Interlock Preaction and Electric Actua- tion Single Interlock Preaction system supervisory air supply shall be a [cULus Listed] [FM Approved] self-contained, low pressure air compressor panel containing a 1/16 hp air com- pressor, DPDT relay for remote supervisory annunciation, low pressure warning light, pressure gauge, and low pressure alarm switch. Pressure switch shall control the compressor, providing a maximum operating supervisory pressure of ap- proximately 7 psi (0.5 bar), and a low-pressure supervisory alarm at approximately 4 psi (0.3 bar). Power requirements shall be 120 VAC/60 Hz or 220/230 VAC/50 HZ. Low Pres- sure Air Compressor Panel shall be Reliable Model B-SI or C-SI (Reference Reliable Technical Bulletin #252). Compressed Air Supply Supervisory air supply shall be provided by an automatic air compressor sized for the capacity (volume) of the single interlock preaction system piping, and be capable of restor- ing normal air pressure in the system within the time limits specified in NFPA 13. Dry Pilot Line Single Interlock Preaction systems desir- ing a higher supervisory air pressure, shall only require between 8 and 28 psi (0.6 to 1.9 bar) supervisory pressure for proper setting of the low pressure pneumatic actuator in accordance with the manufacturer’s instructions. Air supply shall be equipped with an automatic pressure maintenance device capable of maintaining a constant system pressure regardless of pressure fluctuations in the compressed air (or nitrogen) source, or system piping. The pressure main- tenance device shall consist of galvanized trim and brass parts, including a strainer and a field adjustable air pres- sure regulator, or pressure switch, and have a working pres- sure rating of 175 psi (12.1 bar). The pressure regulator shall have an adjustable outlet pressure range of 5 to 100 psi (0.34 to 6.8 bar). Pressure maintenance device shall be Reli- able Model A. (Note: For small systems with air compressors having a capacity less than 5.5 cfm @ 10 psi, a pressure maintenance device is not required per NFPA 13. Consider- ation should be given, however, to the impact of a direct air supply on the overall performance of the system.) Nitrogen Nitrogen cylinders provided by an approved source shall provide the nitrogen supply. Dry Pilot Line Single Interlock Preaction System and Wet Pilot Ling Single Interlock or Elec- tric Actuation Single Interlock Preaction systems desiring a higher supervisory air pressure, shall only require between 8 and 28 psi (0.6 to 1.9 bar) supervisory pressure for proper setting of the low pressure pneumatic actuator in accor- dance with the manufacturer’s instructions. The nitrogen cyl- inder pressure shall be regulated and supervised through the use of nitrogen regulating device and low-pressure trim kit. This device shall consist of a brass, single stage pres- sure regulator, equipped with high pressure inlet and low pressure outlet gauges, and ¼” copper connection tubing with galvanized ¾” x ¼” reducer bushing. Optional: Low- pressure trim kit shall be included to monitor the regulated nitrogen supply pressure to provide a low-pressure supervi- sory alarm. This kit shall include a low-pressure switch with associated galvanized connection trim. Assembly shall be a Reliable Nitrogen Regulating Device. This device is to be used in conjunction with the Reliable Model A Pressure Maintenance Device. Optional System Accessories System Control Valve Preaction system control valve shall be a slow close, [cU- Lus Listed] indicating butterfly type valve with a pre-wired supervisory tamper switch assembly. The valve shall be rated for a working pressure of [300 psi (20.7 bar)]. System control valve shall be for a [2” (50 mm)] Gruvlock AN7722- 3A Butterfly Valve or [2½” (65 mm)][3” (80 mm)][4” (100 mm)][6” (150 mm][8” (200 mm] - Reliable BFG-300. Detection System To operate the solenoid valve on the electric actuation preaction system, a supplemental electric detection system shall be provided [Insert applicable product specification]. 10. Releasing/Control Panel A releasing/control panel shall be used to operate the preaction system. The releasing/control panel shall be a conventional, microprocessor-controlled panel containing two initiating device circuits, and waterflow and supervisory inputs. Output circuits shall include alarm, waterflow, super- visory, and releasing circuits. The releasing/control panel shall be capable of providing any of the following desired modes of operation: single hazard, two zone; single hazard, cross-zoned; dual hazard, combined release; and dual haz- ard, split release (two area). Releasing/control panel shall be equipped with a local tone alarm to annunciate loss of AC power, system trouble, circuit trouble, and low auxiliary DC power supply. Panel shall be [cULus Listed] [FM Approved] and be capable of providing power for compatible detectors and auxiliary devices used. Audible alarms shall be able to be silenced at releasing panel. Auxiliary DC power supply shall consist of (2) 12-volt lead acid batteries of the same ampere-hour rating, providing [60 hours – cULus Listed] [90 hours – FM Approved]. Dry contacts shall be provided for remote annunciation of alarm, trouble, and supervisory panel signals. Main power supply to be a dedicated a 120 VAC / 60 Hz circuit. Technical Data Reliable Single Interlock Preaction Systems, with associ- ated trim, size 2” (50 mm), 2½” (65 mm), 76 mm, 3” (80 mm), 4” (100 mm), 165 mm, 6” (150 mm) & 8” (200 mm) are rated for use at minimum water supply pressure of 20 psi (1.4 bar) and maximum supply pressure of 250 psi (17.2 bar) for 2” (50mm), 2½” (65mm), 76mm, 3” (80mm) and 8” (200mm) valve sizes and 300 psi (20.7 bar) for 4” (100mm), 165mm and 6” (150mm) valve sizes. Water supplied to the inlet of the valve and to the pushrod chamber must be maintained between 40°F (4°C) and 140°F (60°C). The following list of technical bulletins pertains to valves and devices that may be used in this preaction system: Deluge Valve Reliable 519 Hydraulic Emergency Station (Model A) Reliable 506 Mechanical Sprinkler Alarm Reliable 612/613 Pressure Maintenance Device Reliable 251 Nitrogen Regulating Device Reliable 254 Air Compressor Panel (Models B-SI & C-SI) Reliable 252 Releasing/Control Panel Potter 5403550 Pilot Line Detector Reliable 180 Waterflow Pressure Alarm Switch Potter 5400928 Model DDX Deluge Valve Description 1. Rated working pressure: Valve & System - 250 psi (17.2 bar) for 2” (50mm), 21/2” (65mm), 76mm, 3” (80mm) and 8” (200mm) valve sizes and 300 psi (20.7 bar) for 4” (100mm), 165mm and 6” (150mm) valve sizes. 2. Factory tested to a hydrostatic pressure of 500 psi (34.5 bar) for 2” (50mm), 2½” (65mm), 76mm, 3” (80mm) and 8” (200mm) valve sizes and 600 psi (41.4 bar) for 4” (100mm), 165mm and 6” (150mm) valve sizes. (Valve only) 3. End and trim connections: • ANSI/AWWA C606 grooved inlet and outlet Nominal Pipe Size Outlet Diameter Groove Diameter Groove Width Outlet Face to Groove 2” (50 mm)2.375” (60mm) 2.250” (57mm) 11/32” (9.0mm) 5/8” (16mm) 2½” (65 mm)2.875” (73mm) 2.720” (69mm) 11/32” (9.0mm) 5/8” (16mm) 76 mm 3.000” (76mm) 2.845” (72mm) 11/32” (9.0mm) 5/8” (16mm) 3” (80 mm)3.500” (89mm) 3.344” (85mm) 11/32” (9.0mm) 5/8” (16mm) 4” (100 mm)4.500” (114mm) 4.334” (110mm) 3/8” (9.5mm) 5/8” (16mm) 165 mm 6.500” (165mm) 6.330” (161mm) 3/8” (9.5mm) 5/8” (16mm) 6” (150 mm)6.625” (168mm) 6.455” (164mm) 3/8” (9.5mm) 5/8” (16mm) 8” (200 mm)8.625” (219mm) 8.441” (214mm) 7/16” (11mm) 3/4” (19mm) • Threaded openings Per ANSI B 2.1 • Flange Dimensions Flange Type: Nominal Pipe Size Bolt Circle Diameter Bolt Hole Diameter Flange Outside Diameter Flange Thick- ness Number of Bolts ASME B16.5 Class 150 4” (100mm) 7½” (191mm) ¾” (19mm) 9” (229mm) 15/16” (24mm)8 ISO 7005-2 PN16 4” (100mm) 73/32” (180mm) ¾” (19mm) 9” (229mm) 15/16” (24mm)8 ASME B16.5 Class 150 6” (150mm) 9½” (241mm) 7/8” (22mm) 11” (279mm) 15/16” (24mm)8 ISO 7005-2 PN16 6” (150mm) 97/16” (240mm) 29/32” (23mm) 11” (279mm) 15/16” (24mm)8 ASME B16.5 Class 150 8” (200mm) 11¾” (298mm) 7/8” (22mm) 13½” (343mm) 1” (25.4mm)8 ISO 7005-2 PN16 8” (200mm) 115/8” (295mm) 29/32” (23mm) 13½” (343mm) 1” (25.4mm)12 4. Valve Exterior’s Color: Valve Size Color 2” (50 mm) Black or Red 2½” (65 mm) Black or Red 76 mm Red 3” (80 mm) Black or Red 4” (100 mm) Black or Red 165 mm Red 6” (150 mm) Black or Red 8” (200 mm) Black or Red 5. Face to face dimensions: Valve Size:End Connection:End to End: 2" (50mm), 2½" (65mm), 76mm & 3" (80mm)Groove/ Groove 12½" (318mm) 4" (100mm) Groove/ Groove 14" (356mm) Flange/ Groove 16" (406mm) Flange/ Flange 16" (406mm) 6" (150mm) & 165mm Groove/ Groove 16" (406mm) Flange/ Groove 19" (483mm) Flange/ Flange 19" (483mm) 8" (200mm)Groove/ Groove 19 3/8” (492mm) Flange/ Flange 21¼" (540mm) 11. 6. Valve Shipping Weight: Valve Size: End Connection: Weight: 2" (50mm), 2½" (65mm), 76mm & 3" (80mm)Groove/ Groove 34 lbs (15 kg) 4" (100mm) Groove/ Groove 64 lbs (29 kg Flange/ Groove 79 lbs (36 kg) Flange/ Flange 92 lbs (42 kg) 6" (150mm) & 165mm Groove/ Groove 95 lbs (43 kg) Flange/ Groove 122 lbs (56 kg) Flange/ Flange 138 lbs (69 kg) 8" (200mm)Groove/ Groove 148 lbs (67 kg) Flange/ Flange 197 lbs (90 kg) 7. Trim Shipping Weight: Trim Configuration 2" (50 mm), 2½" (65 mm), 3" (80 mm) & 76 mm 4" (100 mm), 6" (150 mm), 8" (200 mm) & 165 mm Wet Pilot Single Interlock 32 lbs (15 kg) 38 lbs (17 kg) Dry Pilot Single Interlock 45 lbs (20 kg) 52 lbs (24 kg) Electric Actuation Single Interlock 35 lbs (16 kg) 40 lbs (18 kg) 8. Friction loss (Expressed in equivalent length of Sched- ule 40 pipe, based on Hazen & Williams formula: Valve Size:Equivalent Length:CvC = 120 C = 100 2" (50mm) 4.4 ft (1,3 m) 3.1 ft (1,0 m) 101 2½" (65mm) 6.0 ft (1,8 m) 4.3 ft (1,3 m) 236 76mm 7.7 ft (2,3 m) 5.5 ft (1,7 m) 241 3" (80mm) 12.6 ft (3,8 m) 9.0 ft (2,7 m) 254 4" (100mm) 14 ft (4,3 m) 10 ft (3,0 m) 469 165mm 29.4 ft (9,0 m) 20.9 ft (6,4 m) 886 6" (150mm) 29.4 ft (9,0 m) 20.9 ft (6,4 m) 886 8" (200mm) 53.5 ft (16,3 m) 38.1 ft (11,6 m) 1516 9. Installation position: Vertical ONLY. Trim Descriptions The Single Interlock Preaction Trims for the Reliable Model DDX Deluge Valve are arranged for rapid, easy, and com- pact attachment, and serve as connection points to Reliable Model C Mechanical Alarms and other devices. The available Model DDX Single Interlock Preaction Sys- tem trim sets are: • Wet Pilot Line Single Interlock Preaction Trim • Dry Pilot Line Single Interlock Preaction Trim • Electric Actuation Single Interlock Preaction Trim All three trim configurations can be ordered as individual parts, in time-saving segmentally assembled kit forms, or fully assembled to the Model DDX Deluge Valve (with or without a control valve). The Model B Hydraulic Manual Emergency Station is a standard item of all Deluge Valve trim sets. It consists of an aluminum nameplate mechanically attached to a ball valve. The valve handle in its OFF position is guarded against ac- cidental turning to the ON position (and system discharge) by a nylon cable tie provided with each trim kit. The cable tie is inserted, after the system has been restored for opera- tion. The nylon cable tie is designed to allow, in case of an emergency, forceful turning of the valve handle to the ON position. As an alternative to the Model B Hydraulic Manual Emergency Station, the Model A Hydraulic Manual Emer- gency Pull Box (see Bulletin 506) is also available and can be provided as an option. Model F1-FTR fixed temperature pilot line detectors and spacing requirements are described in Bulletin 180. Maintenance Reliable Single Interlock Preaction Systems and associat- ed equipment shall periodically be given a thorough inspec- tion and test. NFPA 25, Inspection, Testing and Maintenance of Water Based Fire Protection Systems, provides minimum maintenance requirements. System components shall be tested, operated, cleaned, and inspected at least annually, and parts replaced as required. Resetting Model DDX Single Interlock Preaction Systems 1. Close the valve controlling water supply to the Deluge Valve and close the air or nitrogen supply to the sprinkler system. 2. Close the pushrod chamber supply valve. 3. Open main drain valve and drain system. 4. Open all drain valves and vents at low points throughout the system, closing them when flow of water has stopped. Open the Model B Manual Emergency Station to relieve pressure in the pushrod chamber of the Deluge Valve. 5. With the alarm line valve open, push in the plunger of ball drip valve, forcing the ball from its seat, and drain the alarm line. 6. With the Model B Manual Emergency Station open, push in and rotate the Deluge Valve’s external reset knob counter- clockwise (when facing the valve), until you hear a distinct noise indicating that the clapper has reset. Note: The re- set knob can be rotated only while pressure in the pushrod chamber is vented to atmospheric conditions (0 psig). 7. Inspect and replace any portion of the detection system and/or sprinkler system subjected to fire conditions. 8. Open the pushrod chamber supply valve and allow wa- ter to fill the pushrod chamber. Close the Model B Manual Emergency Station . 9. Bleed all air from the actuation piping: A. Wet Pilot Line Single Interlock Preaction Trim—bleed the entire wet pilot line until all air is removed at the most remote sprinkler. B. Electric Actuation Single Interlock Preaction Trim— open the solenoid valve by operating a detector or an electric manual emergency station. While water is flowing through the solenoid valve, cause it to close using the release control panel reset. C. Dry Pilot Line Single Interlock Preaction Trim— If pres- surized, remove pneumatic pressure from Model LP Dry Pilot Actuator, allowing water to flow through the actuator. When all air has been expelled from the re- lease line, and there is a solid flow of water into the drain cup , apply compressed air or nitrogen through the pressure maintenance device to close the pilot line actuator. Adjust the air or nitrogen pressure to the appropriate value in Table A as indicated on air pres- sure gauge. 10. Close the alarm line valve. Open the air or nitrogen supply quick fill valve to restore supervisory pressure in the sprin- kler system, then set the pneumatic supply to automatic operation. Note: To build supervisory air pressure in the sprinkler system, it may be necessary to temporarily close the main drain valve until air pressure has built up to the manufacturers recommended levels. 12.MODEL DDX HYDRAULIC FRICTION LOSS GRAPHFLOW RATE (L/SEC)0.010.058INCH(200MM)8INCH(200MM)6INCH(150MM)&165MM6INCH(150MM)&165MM4INCH(100MM)4INCH(100MM)3INCH(80MM)3INCH(80MM)2-1/2INCH(65MM)&76MM2-1/2INCH(65MM)&76MM2 INCH (50 MM)2INCH(50MM)1510 501005000.10.5PRESSURE LOSS (BAR)0.111010 100 1000 10000FLOW RATE (GPM)PRESSURE LOSS (PSI)Fig. 3 Fig. 413. 14. 11. Open the alarm line valve. Verify the main drain valve is open. Open slightly the main valve controlling water sup- ply to the Model DDX Deluge Valve, closing the main drain valve when water flows. Observe if water leaks through the ball drip valve into the drip cup . If no leak occurs, the Deluge Valve clapper is sealed. Open slowly and verify the main valve controlling water supply is fully opened and properly monitored. 12. Verify that the pushrod chamber supply valve and alarm line valve are open. The pushrod chamber supply valve must remain open when the Deluge Valve has been re- set, to maintain water pressure in the pushrod cham- ber. 13. Verify that the Model B Manual Emergency Station is se- cured in the OFF position with the appropriate nylon tie. Inspection and Testing 1. Water supply — Confirm that valves controlling water sup- ply to the Deluge Valve are opened fully and properly moni- tored. 2. Alarm line — Confirm that the alarm line valve is open and remains in this position. 3. Other trim valves — Confirm that the pushrod chamber supply valve and all pressure gauge valves are open. The main drain valve, condensate drain valve, and alarm test valve should be closed. 4. Ball drip valve — Push in on the plunger to be sure ball check is off its seat. If no water appears, the Deluge Valve water seat is tight. Inspect the bleed hole on the underside of the pushrod chamber for leakage. 5. Dry pilot trim — Inspect air pressure for conformance to Table A. 6. Supervisory Pressure — Confirm that system air pressure is approximately 7 psi (0.5 bar). Check the pressure main- tenance device for leakage and proper pressure. 7. Releasing device — Check outlet of the releasing device (i.e., the dry pilot line actuator, solenoid valve, or the hydrau- lic manual emergency station) for leakage. Also verify that tubing drain lines from releasing devices are not pinched or crushed which could prevent proper releasing of the Del- uge Valve. 8. Testing alarms — Open the alarm test valve permitting water from the supply to flow to the electric sprinkler alarm switch and to the mechanical sprinkler alarm (water mo- tor). After testing, close this valve securely. Push in on the plunger of ball drip valve until all water has drained from the alarm line. 9. Operation test — Open the Model B Manual Emergency Station, or alternatively, operate the detection system.. NOTE: AN OPERATIONAL TEST WILL CAUSE THE DELUGE VALVE TO OPEN AND FLOW WATER INTO THE SPRINKLER SYSTEM. 10. Secure the Model B Manual Emergency Station in the OFF position with nylon tie after Deluge Valve is reset. Testing Detection System Without Operating Deluge Valve 1. Close the valve controlling water supply to Deluge Valve and open the main drain. 2. Verify that the pushrod chamber supply valve is open. 3. Operate the wet pilot line, dry pilot line, or electrical detec- tion system. 4. Operation of the detection system must result in a sudden drop of water pressure in the pushrod chamber. 5. Reset detection system — reverse operations performed in step three above and then proceed according to the di- rections listed in the “Resetting Model DDX Deluge Valve Single Interlock Preaction Systems” section of this bulletin for resetting the Deluge Valve. Draining Excess/Condensate Water From System 1. Close the main valve controlling water supply to Deluge Valve. Open the main drain valve. 2. Slightly open the condensate drain valve until all water has drained. Close the condensate drain valve. Note: Leaving the condensate drain valve open for an extended period of time may allow excess air or nitrogen to bleed off resulting in an undesirable low pressure supervisory signal. 3. Allow the air or nitrogen pressure to return to the normal level. 4. Slightly open the main valve controlling water supply to the system. 5. Slowly close the main drain valve. 6. Fully open the main valve controlling water supply to the system, and verify that it is properly monitored. Maintenance Procedures - Model DDX Deluge Valve 1. Mechanical sprinkler alarm not operating: This is most likely caused by a clogged screen in the strainer of the water motor. Proceed as follows: Remove plug from the strainer. Remove and clean the screen. Replace the screen and the plug, and then tighten securely (Ref. Bulletin 613). 2. Water leaking from Ball Drip. This can be caused by ei- ther a water column on top of the clapper or a supply water leakage. a. Leakage due to water column. This condition is caused by leakage past the clapper seal assembly. Be sure the clapper seal and seat are free of any type of de- bris or damage. If necessary, follow steps below to replace the seal assembly and/or seat. b. Supply water leakage. This condition is caused by leakage past the lower seat O-ring. Follow steps below for inspection and/or replacement of lower seat O-ring. 3. Air or nitrogen leaking from Ball Drip. This condition is caused by leakage past either the clapper seal assembly or the upper seat O-ring. a. Clapper seal leak. Be sure the clapper seal and seat are free of any type of debris or damage. If necessary, fol- low steps below to replace the seal assembly and/or seat. b. Upper seat O-ring. Follow steps below for inspection and/or replacement of upper seat O-ring. Repair Procedures - Model DDX Deluge Valve The following section provides instructions to correct both con- ditions: 1. Disable detection system and supervisory pneumat- ic supply to system. 2. Shut down the valve controlling the water supply to the Deluge Valve and open the main drain valve. Open the condensate drain valve. Close the pushrod chamber supply valve and open the Model B Manual Emergency Station. 3. Remove the Deluge Valve front (handhold) cover and inspect the seat, clapper, and seal assembly for damage. If inspection indicates damage to the seal assembly only, replace as follows: 4. Remove the bumpstop nuts and remove the seal as- sembly . Install a new seal assembly and thread the bumpstop nuts onto the threaded studs of the seal assembly. Tighten finger tight plus ¼ to ½ turn. 5. If inspection indicates damage to the clapper, pro- ceed to step 6. 6. At the rear of the valve, disconnect the condensate drain trim section starting with the elbow connector. Then remove the ¼” globe valve, followed by the ¾”x¼” reducing bushing. Remove the retaining rings from the clapper hinge pin, push the hinge through the condensate drain opening and remove the clap- per subassembly. Install a new clapper subassembly in the reverse order making sure the clapper spacers are in their proper position. 7. If the seat is damage, or it is suspected that the leak- age is through the seat O-rings, proceed to step 8. 8. Using Reliable P/N 6881603000 Seat Wrench for 2” (50mm), 2½” (65mm), 76mm and 3” (80mm) valve sizes, Reliable P/N 6881604000 for 4” (100mm) valve size, Reliable P/N 6881606000 for the 6” (150mm) and 165mm valve sizes or Reliable P/N 6881608000 Seat Wrench for 8” (200mm) valve size, remove the seat by unscrewing. This will loosen the seat-clap- per-mounting ring subassembly. Reach into the valve and grasp the seat and remove it from the valve. Then remove the clapper-mounting ring subassem- bly from the valve. Visually examine all components of the seat-clapper-mounting ring subassembly re- placing any component that appears damaged. New O-rings should always be used for reassembly. 9. Reassembly: clean the bore of the valve body. Lubricate the bore with O-ring grease. Lubricate and install the O- rings onto the seat. Lubricate and install the mounting ring O-ring into the body (8” (200mm) valve size only). Insert the clapper-mounting ring subassembly into the handhold opening of the Deluge Valve using caution to not damage or dislodge the mounting ring O-ring (8” (200mm) valve size only). Align the mounting ring so that the Lever is near the pushrod and the mounting ring “ears” are between the tabs of the valve body. Insert the seat into the valve body and through the clapper-mounting ring subassem- bly. Start to tread the seat into the body by hand, then tighten the seat with the seat wrench until it bottoms out on the mounting ring. Verify that the seat-clapper-mounting ring subassembly is in the fully down position between the tabs of the body, and check to see that the lever lines up with the pushrod. Reassemble the handhold cover and set up the Model DDX Deluge Valve as per the section “Resetting Model DDX Deluge Valve Single Interlock Pre- action Systems”. Pushrod Chamber Maintenance - Model DDX Deluge Valve A small bleed hole is located on the underside of the pushrod chamber. If there is air or water leakage coming out of the bleed hole: a) Disable detection system and supervisory pneu- matic supply to system. b) Shut down the valve controlling water supply to the Deluge Valve. Relieve the inlet pressure by opening the main drain valve. Close the valve that supplies water to the pushrod chamber, and open the Model B Manual Emergency Station. c) Remove the trim at the unions nearest to the pushrod chamber cover. d) Take the pushrod chamber cover off by removing the six retaining screws. CONDITION ONE (Water coming out of the bleed hole): Water coming out of the bleed hole is caused by a leaking diaphragm. Visually inspect the pushrod chamber cover and piston to determine what could have damaged the diaphragm and then correct. Install a new diaphragm. NOTE: The dia- phragm has two different surfaces; it is not bi-directional. It will fail if installed backwards! Roll the diaphragm so that the smooth surface (the pressure side) conforms to the inside of the pushrod chamber cover and the fabric side engages the pushrod, and reassemble the six retaining screws with an in- stallation torque of 15 foot-pounds in a star pattern. Set up the Model DDX Deluge Valve as per the section “Resetting Model DDX Deluge Valve Single Interlock Preaction Systems”. CONDITION TWO (System Air coming out of the bleed hole): System air coming out of the bleed hole is caused by a de- fective O-ring assembled to the pushrod guide. Remove the piston-pushrod subassembly, pushrod spring, and pushrod guide. Verify by hand turning, that the pushrod cannot be un- screwed from the piston. Replace all O-rings and the pushrod guide. The correct installation torque for the pushrod guide is 35 inch-pounds. CAUTION: Do not over tighten the push- rod guide. Reassemble the components that were initially re- moved. Re-install the diaphragm if it appears to be in good shape, otherwise, replace it also. NOTE: The diaphragm has two different surfaces; it is not bi-directional. It will fail if installed backwards! Roll the diaphragm so that the smooth surface (the pressure side) conforms to the inside of the pushrod chamber cover and the fabric side engages the pushrod, and reassemble the six retaining screws with an installation torque of 15 foot-pounds in a star pattern. Set up the Model DDX Del- uge Valve as per the section “Resetting Model DDX Deluge Valve Single Interlock Preaction Systems”. 15. 16. Fig. 5 Item No.Part No. Description Qty. Required 1 94106936 Lower Housing 1 2 94106935 Upper Housing 1 3 96006905 Seat 1 4 92206312 Diaphragm 1 5 95106911 Facing Plate Assembly 1 6 96906311 Diaphragm Washer 1 7 94906406 Facing Plate Nut 1 8 95406901 Seat O-Ring 1 9 95606305 Bolt 6 10 96406902 Compression Spring 1 Maintenance – Model LP Dry Pilot Line Actuator If water constantly flows through the Model LP Dry Pilot Actua- tor, or if the actuator will not set up, the diaphragm/seal assem- bly may need replaced. 1. Close the main valve controlling water supply to the system, and close the air or nitrogen supply to the system. 2. Remove air or nitrogen pressure from the system. 3. Remove the actuator from the trim at the nearest convenient points. 4. Remove six bolts holding the actuator halves together. 5. Clean and inspect all interior surfaces. Replace the dia- phragm/seal assembly. 6. Reassemble the actuator using a torque of 12 ft-lbs. on the six bolts in a cross-tightening pattern. 7. Reinstall the actuator and set up the system following the section “Resetting Model DDX Single Interlock Preaction Sys- tems.” Model LP Dry Pilot Line Actuator Parts List P/N 71030010 Fig. 6 17. Model DDX (Screw-In Seat Configuration) Deluge Valves Parts List Item No. Part No. Part Description QTY. Material2" (50mm) 2½" (65mm)76mm 3" (80mm) 4” (100mm)165mm 6” (150mm) 8" (200mm) 1 91006011 91006012 91006023 91006013 91006005 91006027 91006007 91006028 Valve Body Groove/Groove 1 Ductile Iron 65-45-12N/A N/A N/A N/A 91006045 N/A 91006067 N/A Valve Body Flange/Groove N/A N/A N/A N/A 91006035 N/A 91006037 91006039 Valve Body Flange/Flange 2 N/A N/A N/A N/A N/A N/A 95406414 O-ring (Mounting Ring) 1 Buna-N 3 71040416 Pushrod Cover Assembly 1 Ductile Iron 65-45-12 & Brass C360000 4 91106123 N/A N/A N/A Hex Bolt ½”-13 x 1¼” 6 Zinc Plated SteelN/A 95606107 N/A N/A Hex Bolt ½”-13 x 1½” 6 N/A N/A 91106006 N/A Hex Bolt 5/8”-11 x 1¾” 6 N/A N/A N/A 95606110 Hex Bolt 5/8”-11 x 2” 8 5 91306013 91306014 91306016 91306018 Mounting Ring 1 Stainless Steel CF8 or CF8M 6 91916003 91916014 91916016 91916008 Clapper 1 Stainless Steel CF8 or CF8M 7 92116063 92116064 92116065 92116066 92116068 Access Cover 1 Ductile Iron 65-45-12 8 93416003 93416014 93416016 93416008 Seal Assembly 1 Stainless Steel 304 & EPDM 9 93706003 93706004 93706006 93706008 Access Cover Gasket 1 Buna-N or Neoprene 10 93722000 93722000 N/A N/A Bumpstop Assembly 1 Stainless Steel UNS S31600 & EPDMN/A N/A 93722000 N/A 2 N/A N/A N/A 93722000 3 11 93916006 Pushrod Guide 1 Acetal 12 93916066 Reset Shaft 1 Brass UNS C36000 13 94106066 Reset Housing 1 Brass UNS C36000 14 94356006 Reset Knob 1 Aluminum 6061 15 94506003 94506004 94506016 94506008 Lever 1 Stainless Steel UNS S17400 16 95006414 94006412 95006410 95006410 Striker 1 Aluminum Bronze C95400 18. Item No. Part No. Part Description QTY. Material2" (50mm) 2½" (65mm)76mm 3" (80mm) 4” (100mm)165mm 6” (150mm) 8" (200mm) 17 95106006 Piston 1 Stainless Steel CF8M 18 95276006 Diaphragm 1 EPDM & Polyester 19 95306267 N/A N/A N/A Retaining Ring, 3/8" Shaft, Lever Pin 2 Stainless Steel 15-7 or 17-7 N/A 95306267 N/A N/A Retaining Ring, ½” Shaft, Lever Pin N/A N/A 95306269 N/A Retaining Ring, 5/8” Shaft, Lever Pin N/A N/A N/A 95316408 Retaining Ring, ¾” Shaft, Lever Pin 20 95306268 N/A N/A N/A Retaining Ring, 3/8” Shaft, Hinge Pin 2 Stainless Steel 15-7 or 17-7N/A 95306267 95306267 N/A Retaining Ring, ½” Shaft, Hinge Pin N/A N/A N/A 95316408 Retaining Ring, 3/4” Shaft, Hinge Pin 21 95406007 O-Ring, Reset Housing ID 1 Buna-N 22 95406024 O-Ring, Reset Housing & Pushrod Guide OD 2 Buna-N 23 95406407 O-Ring, Pushrod Guide ID 1 Buna-N 24 95406410 95406409 95436126 95406413 O-Ring, Upper Seat 1 Buna-N 25 95406411 95406420 95446226 95406412 O-Ring, Lower Seat 1 Buna-N 26 95506006 Pushrod 1 Stainless Steel UNS S30300 27 95606114 Socket Head Screw, ¼”-20 x 5/8”6 Steel 28 95606127 Flat Head Socket Cap Screw 3/8"-16 x ¾"1Steel 29 95606133 N/A N/A N/A Socket Head Screw #6-32 x ½"1 Stainless Steel 18-8 N/A 95606130 95606130 95606130 Socket Head Screw #10-32 x 1"Stainless Steel UNS S31600 30 96016003 96016014 96016016 96016008 Seat 1 Stainless Steel CF8M 31 96206003 N/A N/A N/A Hinge Pin 1 Stainless Steel UNS S30400 N/A 96216086 96216068 96206008 Stainless Steel UNS S21800 32 96216003 N/A N/A N/A Lever Pin 1 Stainless Steel UNS S17400 N/A 96216044 96216047 96216008 Stainless Steel UNS S21800 33 96310003 96906904 96906904 96310008 Clapper Spacer 2 Teflon or Acetal 34 96406003 N/A N/A N/A Lever Spring 1 Stainless Steel UNS S30400 N/A 96406004 96406005 96406008 Stainless Steel UNS S31600 35 96406906 Piston/ Reset Spring 2 Stainless Steel UNS S31600 36 96906112 N/A N/A N/A Spring Lock Washer, #6 1 Stainless Steel 18-8 N/A 96906111 96906111 96906111 Spring Lock Washer, #10 Stainless Steel UNS S31600 37 95606140 N/A N/A N/A Flat Head Socket Cap Screw ¼”-20 x ½” 2 Stainless Steel 18-8 N/A 95606139 N/A N/A Stainless Steel UNS S31600 N/A N/A N/A 95606135 Flat Head Socket Cap Screw ½"-13 x ¾"Stainless Steel UNS S31600 38 98604402 Plug, ½” NPT 1 Steel 39 94616921 Knob Caution Label (Not Shown)1 Polystyrene 40 91556922 Ball Chain, 1/8" (Not Shown) (Length is in Inches)6 Nickel Plated Brass 41 91556923 Clamping Link, Ball Chain (Not Shown)1 42 699993406 O-Ring Grease, Duponttm Krytox® GPL-205 A/R Krytox ® Model DDX (Screw-In Seat Configuration) Deluge Valves Parts List (Continued) 19. Ordering Information Specify: Model DDX Single Interlock Preaction System • Size • End Configuration • Operational Trim • Wet Pilot Line • Dry Pilot Line • Electric Release Trim • Trim Assembly • Loose Trim • Segmentally Assembled • Fully Assembled no Control Valve • Fully Assembled with Control Valve • Optional 300 psi (20,7 bar) solenoid valve for electric release trim Use this table for ordering valve body only Valve Size & End Connection Flange Type Color Reliable Part Number 2” (50mm) Grv/Grv N/A Black 6103022000 Red 6103022001 2½” (65mm) Grv/Grv N/A Black 6103022500 Red 6103022501 3” (80mm) Grv/Grv N/A Black 6103030000 Red 6103030001 76mm Grv/Grv N/A Red 6103027600 4” (100mm) Grv/Grv N/A Black 6103040026 Red 6103040030 4” (100mm) Flg/Grv ASME Class 150 Black 6103040044 ASME Class 150 Red 6103040046 ISO PN16 Red 6103040048 4” (100mm) Flg/Flg ASME Class 150 Black 6103040045 ASME Class 150 Red 6103040047 ISO PN16 Red 6103040049 6” (168mm) Grv/Grv N/A Black 6103060024 Red 6103060030 6” (168mm) Flg/Grv ASME Class 150 Black 6103060045 ASME Class 150 Red 6103060048 ISO PN16 Red 6103060049 6” (168mm) Flg/Flg ASME Class 150 Black 6103060046 ASME Class 150 Red 6103060047 ISO PN16 Red 6103060050 165mm Grv/Grv N/A Red 6103060028 165mm Flg/Grv ASME Class 150 Red 6103060051 ISO PN16 Red 6103060052 8” (200mm) Grv/Grv N/A Black 6103080001 Red 6103080003 8” (200mm) Flg/Flg ASME Class 150 Black 6103080016 ASME Class 150 Red 6103080018 ISO PN16 Red 6103080020 20.Fig. 7ELECTRIC ACTUATION SINGLE INTERLOCK PREACTION SYSTEM COMPONENTS 21.Fig. 8 • Additional equipment Item No.Component Part Mfr. Description Technical Bulletin 1 Water Supply Control Valve Select OS&Y - Butterfly - Tamper Switch (Optional) for OS&Y Valve B Model OS&Y2 Potter 5400928 Tamper Switch (Optional) for Butterfly Valve Model P1BV2 Potter 5400928 2 Deluge Valve A Model DDX Reliable 519 3 Double Interlock Trim Kit (Type D) A Refer to Parts List in this Bulletin Reliable 750 4 Waterflow Alarm Pressure Switch B Model PS10-2 Potter 5400928 Low Air Alarm Pressure Switch Model PS25-2 Potter 5401564 5 Mechanical Alarm (Optional) A Model C Reliable 612 / 613 6 Releasing / Control Panel B Model PFC-4410-RC Potter #5403550 Batteries 12 VDC, 12 AMP Hours (90 Hours Backup) FM 12 VDC, 7 AMP Hours (60 Hours Backup) Optional Accessories CA2Z (Class A Wiring Module for Initiating Circuits) CAM (Class A Wiring Module for Indicating Circuits) ARM-1 / ARM-2 (Auxiliary Relay Module) RA-4410-RC (Remote Annunciator) 7 Alarm Annunciator Select Bell, horn, strobe, etc.; compatible with panel - 8 Trouble Annunciator Select Bell, horn, strobe, etc.; compatible with panel - 9 Manual Emergency Station (Elec.) Select Compatible with panel - 10 Detection Select Smoke, thermalm etc.; compatible with panel - 11 Sprinklers A Closed Type Various 12 Air Compressor Select Tank mounted; sized per NFPA 13 - 13 Nitrogen Regulating Device A Regulator with Optional Low Air Pressure Switch Reliable 254 14 Pressure Maintenance Device A Model A Reliable 251 System Equipment Manufacturers (A) Reliable Automatic Sprinkler Co., Inc. (B) Potter Eletric Signal Company 22. Nominal Pipe Size Installation Dimensions in Inches (mm) ABCDEFGHJK 2” (50mm)9-1/2 (241) 8 (203) 9-1/2 (241) 12-1/2 (318) 8-1/2 (216) 3-1/8 (79) 5-1/2 (140) 9-1/2 (241) 9-1/2 (241) 5 (127) 2-1/2” (65 mm), 3” (80 mm) & 76 mm 9-1/2 (241) 8 (203) 9-1/2 (241) 12-1/2 (318) 8-1/2 (216) 3-1/2 (89) 5-1/2 (140) 9-1/2 (241) 9-1/2 (241) 5 (127) 4” (100 mm)10-1/2 (270) 8 (203) 10 (254) 14 (356) 7 (178) 4-1/2 (254) 5-1/2 (140) 11 (279) 13 (324) 6 (148) 6” (150 mm) & 165 mm 12-1/2 (318) 8-1/2 (215) 10-1/2 (267) 16 (406) 7 (178) 5-3/4 (146) 5-1/2 (140) 11 (279) 13 (324) 6 (148) 8” (200 mm)13-1/2 (343) 11-1/4 (286) 9-1/2 (241) 19-3/8 (492) 3-3/4 (95) 6-3/4 (171) 5-1/2 (140) 12 (305) 12-5/8 (312) 5-3/4 (140) Model DDX Valve with Wet-Pilot Release Trim Dimensions Model DDX Valve with Wet-Pilot Line Trim Fig. 9 23. Nominal Pipe Size Inches (mm) Installation Dimensions in Inches (mm) ABC D E F G H J K 2” (50)9-1/2 (241) 8 (203) 10 (254) 12-1/2 (318) 8-1/2 (216) 3-1/8 (79) 5-1/2 (140) 9-1/2 (241) 12 (305) 5 (127) 2-1/2” (65), 3” (80), & 76mm 9-1/2 (241) 8 (203) 10 (254) 12-1/2 (318) 8-1/2 (216) 3-1/2 (89) 5-1/2 (140) 9-1/2 (241) 12 (305) 5 (127) 4” (100)10-1/2 (270) 8 (203) 11 (279) 14 (356) 7 (178) 4-1/2 (254) 5-1/2 (140) 11 (279) 14-1/2 (368) 6 (148) 6” (150) & 165mm 12-1/2 (318) 8-1/2 (215) 12 (305) 16 (406) 7 (178) 5-3/4 (146) 5-1/2 (140) 11 (279) 14-1/2 (368) 6 (148) 8” (200)13-1/2 (343) 11-1/4 (286) 13 (330) 19-3/8 (492) 3-3/4 (95) 6-3/4 (171) 5-1/2 (140) 12 (305) 15-1/2 (381) 5-3/4 (140) Model DDX Valve with Dry-Pilot Release Trim Dimensions Model DDX Valve with Dry-Pilot Release Trim Fig. 10 24. Reliable Automatic Sprinkler Co., Inc. (800) 431-1588 Sales Offices (800) 848-6051 Sales Fax (914) 829-2042 Corporate Offices www.reliablesprinkler.com Internet Address Manufactured by Recycled Paper Revision lines indicate updated or new data. EG. Printed in U.S.A. 10/18 P/N 9999970440 The equipment presented in this bulletin is to be installed in accordance with the latest published Standards of the National Fire Protection Association, Factory Mutual Research Corporation, or other similar organizations and also with the provisions of governmental codes or ordinances whenever applicable. Products manufactured and distributed by Reliable have been protecting life and property for almost 100 years. Nominal Pipe Size Inches (mm) Installation Dimensions in Inches (mm) ABCDEFGHJK 2” (50)9-1/2 (241) 8 (203)9-1/2 (241)12-1/2 (318) 8-1/2 (216) 3-1/8 (79) 5-1/2 (140) 9-1/2 (241) 9-1/2 (241) 5 (127) 2-1/2” (65), 3” (80), & 76mm 9-1/2 (241) 8 (203)9-1/2 (241)12-1/2 (318) 8-1/2 (216) 3-1/2 (89) 5-1/2 (140) 9-1/2 (241) 9-1/2 (241) 5 (127) 4” (100)10-1/2 (270) 8 (203) 10 (254) 14 (356) 7 (178) 4-1/2 (254) 5-1/2 (140) 11 (279) 13 (324) 6 (148) 6” (150) & 165mm 12-1/2 (318) 8-1/2 (215) 10-1/2 (267) 16 (406) 7 (178) 5-3/4 (146) 5-1/2 (140) 11 (279) 13 (324) 6 (148) 8” (200)13-1/2 (343) 11-1/4 (286) 9-1/2 (241) 19-3/8 (492) 3-3/4 (95) 6-3/4 (171) 5-1/2 (140) 12 (305) 12-5/8 (312) 5-3/4 (140) Model DDX Valve with Electric Release Trim Dimensions Model DDX Valve with Electric Release Trim Fig. 11 Model AD-2 Automatic Drain Valve 1/2 Inch NPT, 175 psi (12,1 bar) For Use With Dry Standpipes and F. D. Connections Technical Services: Tel: (800) 381-9312 / Fax: (800) 791-5500 Page 1 of 2 MAY, 2006 TFP1632 Technical Data Approvals UL Listed. FM Approved. Maximum Working Pressure 175 psi (12,1 bar). Physical Characteristics Body ....................Bronze Inlet .......................Steel Ball ........Stainless Steel or Brass Spring ...........Beryllium Copper Operation The AD-2 utilizes a spring loaded ball mechanism to maintain the Valve open under normal conditions. As the Inlet is pressurized, the Ball is automatical- ly forced downward and the Valve is closed at a pressure of approximately 7 psi (0,48 bar). In the closed condi- tion, a limited amount of water contin- ues to flow out through the two Bleed Orifices: 1 to 2 GPM at 100 psi (0,38 to 0,75 LPM at 6,9 bar). On decreasing pressure, the Spring automatically re- opens the Valve at a pressure of 5 psi (0,34 bar) or greater. Installation The Model AD-2 Automatic Drain Valve is to be installed vertically with the arrow on the Body pointing directly downward. An automatic drain valve is to be located at the low point of each trapped section of piping that is to be kept normally dry, and drainage ar- rangements, as appropriate, should be provided. General Description The Model AD-2 Automatic Drain Valves (Ref. Figure 1) are designed to automatically drain water from fire pro- tection equipment supply connections that are to be maintained normally dry. The AD-2 is used to drain any water that may leak past the control valve at a hose station or that could be trapped between a fire department connection and a check valve. The AD-2 is installed vertically and uti- lized with an open drain. Its 1/2 inch NPT male inlet permits direct connec- tion to the low point to be drained. The Model AD-2 Automatic Drain Valve is a redesignation of the Gem Model F789. WARNINGS The Model AD-2 Automatic Drain Valve described herein must be installed and maintained in compliance with this document, as well as with the applica- ble standards of the National Fire Pro- tection Association, in addition to the standards of any other authorities hav- ing jurisdiction. Failure to do so may impair the performance of these devices. The owner is responsible for maintain- ing their fire protection system and de- vices in proper operating condition. The installing contractor or sprinkler manufacturer should be contacted with any questions. Page 2 of 2 TFP1632 TYCO FIRE & BUILDING PRODUCTS, 451 North Cannon Avenue, Lansdale Pennsylvania 19446 Care and Maintenance The following inspection procedure must be performed as indicated, in addition to any specific requirements of the NFPA. Any impairments must be immediately corrected. The owner is responsible for the in- spection, testing, and maintenance of their fire protection system and devic- es in compliance with this document, as well as with the applicable stan- dards of the National Fire Protection Association (e.g., NFPA 25), in addition to the standards of any authority hav- ing jurisdiction. The installing contrac- tor or product manufacturer should be contacted relative to any questions. It is recommended that automatic sprin- kler systems be inspected, tested, and maintained by a qualified Inspection Service in accordance with local re- quirements and/or national codes. NOTES No attempt is to be made to disassem- ble, repair or clean an impaired AD-2 Automatic Drain Valve. The complete assembly must be replaced if there is any indication of malfunction. Before closing a fire protection system control valve for inspection or mainte- nance work on the fire protection sys- tem that it controls, permission to shut down the affected fire protection sys- tem must first be obtained from the proper authorities and all personnel who may be affected by this action must be notified. After placing a fire protection system in service, notify the proper authorities and advise those responsible for mon- itoring proprietary and/or central sta- tion alarms. INSPECTION PROCEDURE It is recommended that Model AD-2 Automatic Drain Valve installations be inspected monthly, or more frequently as may be necessary in applications where condensate must be continu- ously removed. Verify that each Valve is in working order and not obstructed with scale, dirt, or other deposits. If the Valve must be removed for inspection, only wrench on the Inlet. Each automatic drain valve should also be checked for proper drainage when- ever the associated fire protection equipment supply connection is flow (pressure) tested. Limited Warranty Products manufactured by Tyco Fire & Building Products (TFBP) are war- ranted solely to the original Buyer for ten (10) years against defects in mate- rial and workmanship when paid for and properly installed and maintained under normal use and service. This warranty will expire ten (10) years from date of shipment by TFBP. No warran- ty is given for products or components manufactured by companies not af- filiated by ownership with TFBP or for products and components which have been subject to misuse, improper in- stallation, corrosion, or which have not been installed, maintained, modified or repaired in accordance with applicable Standards of the National Fire Protec- tion Association, and/or the standards of any other Authorities Having Juris- diction. Materials found by TFBP to be defective shall be either repaired or re- placed, at TFBP’s sole option. TFBP neither assumes, nor authorizes any person to assume for it, any other ob- ligation in connection with the sale of products or parts of products. TFBP shall not be responsible for sprinkler system design errors or inaccurate or incomplete information supplied by Buyer or Buyer’s representatives. In no event shall TFBP be liable, in contract, tort, strict liability or under any other legal theory, for incidental, indirect, special or consequential dam- ages, including but not limited to labor charges, regardless of whether TFBP was informed about the possibility of such damages, and in no event shall TFBP’s liability exceed an amount equal to the sales price. The foregoing warranty is made in lieu of any and all other warranties, ex- press or implied, including warranties of merchantability and fitness for a particular purpose. This limited warranty sets forth the ex- clusive remedy for claims based on failure of or defect in products, materi- als or components, whether the claim is made in contract, tort, strict liability or any other legal theory. This warranty will apply to the full ex- tent permitted by law. The invalidity, in whole or part, of any portion of this warranty will not affect the remainder. Ordering Procedure Orders must include the description and Part Number (P/N). Contact your local distributor for availability. Model AD-2 Automatic Drain Valve Specify: Model AD-2 Automatic Drain Valve, P/N 52-789-1-004. FIGURE 1 MODEL AD-2 AUTOMATIC DRAIN VALVE gACKFI_&D ow DIRECT. mAGNum20(x) The Magnum 20(x) Double Check Backflow Prevention Valve Assembly is designed to prevent non -health hazard pollutants from entering the potable water supply system caused by backpressure and/or backsiphonage conditions. This product is designed for the waterwork, plumbing, and irrigation markets only. Sizes: 21/z", 3", 4,,, 6 P'j B„ Working Pressure: 10-175psi (0.7-12.1 bar) Temperature Range: 33°-140°F (1 °40°C) End Connections - IPS Groove for Steel Pipe: AWWA C606 - Flange Adapters: ANSI B16.1 Class 125 Lead Free: 0.25% Maximum by Weight DC Bnubie Check Value HORIZONTAL E E T� of I +e 1 A L NSFIANSI 372AWWA UL CERTIFIED 055E S 0510-07 LEAD FREE 1015 APPROVED COMPLIANT Integral Shut -Off Valves Dual ActionTM' Check Modules Indoor/Outdoor Application - Poppet Action at Low Flow • Swing Action at High Flow s - Patented * Silicone Elastomer '� r.. Check Dison _��.t�__ 1t7t7°Ia Stainless _ �_ � � Steel Housing �`�� Tamper Resistant Test Cocks W Engineering Specifications NO Prewi red Supervisory Switches Flange Adapters Available J IPS Grooved Ends The Magnum 20(x) Double Check Valve shall utilize two independent Dual Action Check modules and two integral resiliently seated shut-off valves all of which shall be contained within a single rigid valve housing constructed entirely of 304 stainless steel. Dual Action Check modules shall operate as a "poppet style" check under Iow flow conditions, operate as a "swing style" check under high flow conditions and utilize replaceable silicone elastomer sealing discs. Assembly test cocks shall be handle -less and operate via a tamper resistant actuator. Assembly shall have a single full access service port and cover with an "inline" replaceable elastomer seal. Assembly shall be serviceable without special tools and approved for both horizontal and vertical applications. Job Name: Job Location: Engineer•_ Approval: Contractor: Approval: Contractor's P.U. No: Representative: Backflow Direct, LLC - 2464 Mercantile Drive - Rancho Cordova ■ C'alifornia - 95742 - United States o1'America Phone: 915-750-4524 Website: www.baekflowdirect.com Flow Performance �ipr7t} 1514 3026 4542 7571 9085 (Ipin] 379 75' 7936 1514 1893 2279 2650 3028 _ 18 124 Non Wetted Dolts: Grade 8 Zinc Plated 96 16 4" 110 n 14 2 (20) -- 96 XT ; cn 12 (20) s --3"(20)— 83 d 10 69 J Q3 8 55 647 41 6 — U) 4 — 28 °? 2 14 a_ (kPa) lcPa ) 0 100 200 300 400 500 600 700 804 'Specific orientation & agency flaw characteristics available an website Rate of Flow(g pm ) �� Rate of Flow (gpm) Horizontal Orientation �ipr7t} 1514 3026 4542 7571 9085 16 SOV Bearings: Teflon/Bronze Check Springs: 17-7 Stainless Steel 110 14 Non Wetted Dolts: Grade 8 Zinc Plated 96 SOV Disks: EPDMI304SS Wetted Fasteners: 18-8 Stainless Steel 12 SOV Shafts: 83 Check Disks: Silicone (NSF) 1J0 8"(20) 69 8 6" (20x) 55 647 L rA 4 L n8 ^U1 W 4 lcPa ) 0 0 400 800 1200 1600 2000 2400 'Specific orientation & agency flaw characteristics available an website Rate of Flow(g pm ) Measures & Materials Horizontal Urientation 1 -L V- t, 11 1UP - W in MM in mm in mm in MM in mn in MM in n7m !bS kq 2'/2 65 20 7.1 980 2.9 74 18.7 475 2'/z 65 0.0 0 10.0 254 11,0 279 38 17 3 80 20 7.4 188 2.9 74 18.7 475 3 80 0.0 0 10.3 262 11.0 279 40 18 4 900 20 7.9 209 3.1 79 18.7 475 4 100 0.2 5 11.0 279 11.0 279 42 19 6 150 tax 8.7 229 4.8 122 28.4 721 6 150 1.0 25 13.5 343 13.8 351 _T77--551 8 200 20 10.4 264 5.4 937 30.7 780 8 200 1.8 46 15.8 401 13.8 359 141 64 Valve Housing: 304 Stainless Steel SOV Bearings: Teflon/Bronze Check Springs: 17-7 Stainless Steel Valve Cover: 304 Stainless Steel Non Wetted Dolts: Grade 8 Zinc Plated Cheek Pins: 17-7118-8 Stainless Steel SOV Disks: EPDMI304SS Wetted Fasteners: 18-8 Stainless Steel Check Seats: Noryl Polymer (NSF) SOV Shafts: 304 Stainless Steel Check Disks: Silicone (NSF) O -Rings: Buna-N (NSF) Backflow Direct, LLC - 2484 Mercantile Drive ■ Rancho Cordova ■ California - 95742 - United States ol'Amerien Phone: 916-760-4524 Website: www.backflowdii•ect.com SPEC -020 4077 AIRPARK DRIVE, STANDISH, MICHIGAN 48658 FAX 989-846-9231989-846-4583 DECEMBER 2006 A-20 BULLETIN GL5615, REV. #6 SPRINKLER TEMPERATURE RATING/CLASSIFICATION and COLOR CODING QUICK RESPONSE AUTOMATIC SPRINKLERS GL SERIES UPRIGHT PENDENT VERTICAL SIDEWALL HORIZONTAL SIDEWALL CONVENTIONAL (OLD STYLE) HORIZONTAL SIDEWALL UPRIGHT CONVENTIONAL QUICK RESPONSE QUICK RESPONSE PENDENT VERTICAL SIDEWALL QUICK RESPONSE DESCRIPTION AND OPERATION The Globe Quick Response GL Series Sprinklers are a low profile yet durable design which utilizes a 3mm frangible glass ampule as the thermosensitive element. This provides sprinkler operation approxi- mately six times faster than ordinary sprinklers. While the Quick Response Sprinkler provides an aesthetically pleasing appearance, it can be installed wherever standard spray sprinklers are specified when allowed by the applicable standards. It offers the additional feature of greatly increased safety to life and is available in various styles, orifices, temperature ratings and finishes to meet many varying design require- ments. Quick Response Sprinklers should be used advisedly and under the direction of approving authorities having jurisdiction. The heart of Globe's GL Series sprinkler proven actuating assembly is a hermetically sealed frangible glass ampule that contains a precisely measured amount of fluid. When heat is absorbed, the liquid within the bulb expands increasing the internal pressure. At the prescribed temperature the internal pressure within the ampule exceeds the strength of the glass causing the glass to shatter. This results in water discharge which is distributed in an approved pattern depending upon the deflector style used. The sprinkler and escutcheon are not factory assembled. As- sembly is done in the field. See reverse side for Approvals and Specifications. Temperature Ratings - 135°F (57°C), 155°F (68°C), 175°F (79°C), 200°F (93°C), 286°F (141°C). Water Working Pressure Rating - 175 psi (12 Bars). Factory tested hydrostatically to 500 psi (34 Bars). Maximum low temperature glass bulb rating is -67°F (-55°C). Frame - bronze Deflector - brass Screw - brass Bulb seat - copper Spring - nickel alloy Seal - teflon Bulb - glass with alcohol based solution, 3mm size. TECHNICAL DATA CLASSIFICATION AVAILABLE SPRINKLER TEMPERATURES BULB COLOR N.F.P.A. MAXIMUM CEILING TEMPERATURE ORDINARY 135°F/155°F 57°C/68°C ORANGE/RED 100°F 38°C INTERMEDIATE 175°F/200°F 79°C/93°C YELLOW/GREEN 150°F 66°C HIGH 286°F 141°C BLUE 225°F 107°C FAX 989-846-9231 www.globesprinkler.com PRINTED U.S.A. 4077 AIRPARK DRIVE, STANDISH, MICHIGAN 48658 989-846-4583 1-800-248-0278 DECEMBER 2006 BULLETIN GL5615, REV. #6 QUICK R ESPONSE AUTOMATIC SPRINKLERS GL SERIES UPRIGHT P ENDENT V ERTICAL SIDEWALL HORIZONTAL S IDEWALL C ONVENTIONAL (OLD S TYLE) NOTE: METRIC CONVERSIONS ARE APPROXIMATE.1 HORIZONTAL SIDEWALL IS 2 9/16". 2 FINISHES AVAILABLE ON SPECIAL ORDER. 3 AVAILABLE AS cULus LISTED CORROSION RESISTANT WHEN SPECIFIED ON ORDER. SPECIFICATIONS APPROVALS § HORIZONTAL SIDEWALL cULus LISTED FOR DEFLECTOR 4" TO 12" BELOW THE CEILING, FM APPROVED 4" TO 6". † VERTICAL SIDEWALL SPRINKLER cULus LISTED FOR LIGHT HAZARD ONLY. PENDENT VERTICAL SIDEWALL cULus LISTED FOR 6' MIN. SPACING. UPRIGHT VERTICAL SIDEWALL cULus LISTED FOR 9' MIN. SPACING. *1/2" NPT. SPECIFY ORDERING INFORMATION Globe agrees to repair or replace any of its own manufactured products found to be defective in mate- rial or workmanship for a period of one year from date of shipment. For specific details of our warranty please refer to Price List Terms and Conditions of Sale (Our Price List). GLOBE® PRODUCT WARRANTY † NOMINAL "K" FACTOR THREAD SIZE LENGTH 1 FINISHES 2.8 (39 metric) 1/2" NPT 2 1/4" (5.7 cm)Factory Bronze Satin Chrome 2 Bright Chrome White Polyester 3 Black Polyester 3 Lead Coated 2 4.2 (59 metric) 1/2" NPT 2 1/4" (5.7 cm) 5.6 (80 metric) 1/2" NPT 2 1/4" (5.7 cm) 7.8 (111 metric) 1/2" NPT 2 1/4" (5.7 cm) 8.1 (116 metric) 3/4" NPT 2 7/16" (6.2 cm) STYLE SIN MODEL K FACTOR 135°F 57°C 155°F 68°C 175°F 79°C 200°F 93°C 286°F 141°C cULus F.M. LPC CE NYC - DOB MEA 101-92-E UPRIGHT GL2815 2.8 X X X X X X --- --- --- X GL4215 4.2 X X X X X X --- --- --- X GL5615 5.6 X X X X X X X X X X GL81157.8*XXXXXXX------ X GL81188.1XXXXXXXXX X PENDENT GL2801 2.8 X X X X X X --- --- --- X GL4201 4.2 X X X X X X --- --- --- X GL5601 5.6 X X X X X X X X X X GL8101 7.8* X X X X X X X --- --- X GL8106 8.1 X X X X X X --- X X X VERTICAL SIDEWALL GL5632 5.6 X X X X X X X --- --- --- GL8133 8.1 X X X X X X --- --- --- --- HORIZONTAL SIDEWALL § GL2826 2.8 X X X X X X --- --- --- X GL4226 4.2 X X X X X X --- --- --- X GL5626 5.6 X X X X X X X --- --- X GL8127 8.1 X X X X X X --- --- --- --- CONVENTIONAL (OLD STYLE) GL5624 5.6 X X X X X --- --- X X --- GL8125 8.1 X X X X X --- --- X X --- Quantity Model Number Style Orifice Thread Sizes Temperature Finishes desired Quantity - Wrenches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ô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ater Working Pressure Rating - 175 psi (12 Bars) Factory tested hydrostatically to 500 psi (34 Bars) Maximum low temperature glass bulb rating is -67°F (-55°C) )UDPHEURQ]H'HÀHFWRUEUDVV6FUHZEUDVV%XOE6HDW E U D V V 6SULQJQLFNHODOOR\6HDOWHÀRQ5HWDLQHUEUDVV3LQVWDLQOHVVVWHHO 7RUVLRQ6SULQJVWDLQOHVVVWHHO/RGJHPHQW:LUHVWDLQOHVVVWHHO %XOEJODVVZLWKDOFRKROEDVHGVROXWLRQPPVL]H2UL¿FH,QVH U W E U D V V ´1372XWHU7XEHJDOYDQL]HGVWHHOSLSH,QQHU7XEHVWDLQOHVVVWHHO Cover Plate - brass Upper Escutcheon Assembly - plated steel “THE INCH” QUICK RESPONSE AUTOMATIC SPRINKLERS GL SERIES DRY TYPE ONE INCH A DJUSTABLE FLAT PLATE CONCEALED PENDENT DESCRIPTION AND OPERATION QUICK RESPONSE FLAT PLATE DRY CONCEALED PENDENT TECHNICAL DATA 6HHUHYHUVHVLGHIRU$SSURYDOVDQG6SHFL¿FDWLRQV Temperature Ratings - SPRINKLER TEMPERATURE RATING/CLASSIFICATION and COLOR CODING CLASSIFICATION BULB COLOR 25',1$5<135°F/155°F 57°C/68°C ORANGE/RED 100°F 38°C ,17(50(',$7(175°F/200°F 79°C/93°C <(//2:*5((1 150°F 66°C AVAILABLE SPRINKLER TEMPERATURES N.F.P.A. MAXIMUM CEILING TEMPERATURE 0$<A-54 %8//(7,1*/5(9 7KH*OREH4XLFN5HVSRQVH*/6HULHV'U\7\SH$GMXVWDEOH&RQFHDOHG3HQGHQW6SULQNOHULVGHVLJQHG IRUXVHLQVSHFLDODSSOLFDWLRQVVXFKDVIUHH]LQJHQYLURQPHQWVDQGFRQGLWLRQVZKHUHVHGLPHQWRUIRUHLJQ PDWHULDOVPLJKWDFFXPXODWHLQRUGLQDU\GURSQLSSOHV$OOWKDWLVVHHQDWWKHFHLOLQJLVDGLDPHWHU FHLOLQJSODWHFRORU¿QLVKHGWRPDWFKWKHVSHFL¿HU VH[DFWUHTXLUHPHQWV7KH4XLFN5HVSRQVH*/6HULHV'U\ $GMXVWDEOH&RQFHDOHG6SULQNOHUPD\EHYLUWXDOO\LQYLVLEOHDVLWGRHVQRWLQWHUUXSWWKHVPRRWKÀRZRIWKH FHLOLQJ7KHTXLFNUHVSRQVHVSULQNOHUZLWKRSHUDWLRQDSSUR[LPDWHO\VL[WLPHVIDVWHUWKDQRUGLQDU\VSULQNOHUV VKRXOGEHXVHGDGYLVHGO\DQGXQGHUWKHGLUHFWLRQRIDSSURYLQJDXWKRULWLHVKDYLQJMXULVGLFWLRQ*OREH V'U\ $GMXVWDEOH&RQFHDOHG6SULQNOHUXWLOL]HVLWVIUDQJLEOHPPJODVVEXOEW\SHVSULQNOHUZKLFKLVORFDWHGDERYH WKHFHLOLQJDQGFRQFHDOHGIURPYLHZE\WKHFHLOLQJSODWH7KHSODWHLVVROGHUHGWRWKHVSULQNOHUVSHFLDOXSSHU VXSSRUWDVVHPEO\LQWKUHHSODFHV8SRQWKHDSSOLFDWLRQRIVXI¿FLHQWKHDWWKHSODWHIDOOVWRWKHÀRRUH[SRVLQJ WKHSHQGHQWVSUD\VSULQNOHU$WWKHDPSXOH VUDWHGWHPSHUDWXUHWKHVSULQNOHURSHQVUHOHDVLQJWKHEXOEVHDW FDXVLQJWKHLQQHUWXEHDVVHPEO\WRPRYHDOORZLQJWKHVSULQJDVVHPEO\WRSLYRWDORQJVLGHWKHLQQHUWXEH $WWKLVWLPHZDWHUÀRZVWKURXJKWKHVSULQNOHUDQGLVGLVWULEXWHGE\WKHGHÀHFWRULQDQDSSURYHGGLVFKDUJH SDWWHUQ 7KHSURYLGHGSURWHFWLYHFDSQHHGVWREHUHPRYHGLQRUGHUWRLQVWDOOWKHVSULQNOHUZLWKWKHSURSHUZUHQFK 7KHSURWHFWLYHFDSPXVWEHUHSODFHGRQWKHVSULQNOHUXQWLOWKHWLPHWKHFRYHUSODWHLVWREHLQVWDOOHG7KH ³SXVKRQVFUHZRII´GHVLJQHGFRYHUSODWHLVHDVLO\LQVWDOOHGDQGZLWKDQRPLQDO´LQFKRIDGMXVWPHQWPDNHV LWHDVLHUWRJHWDSURSHU¿WDWWKHFHLOLQJ NOTE: Globe’s wrench P/N 337014 must be used to install this sprinkler. )&6SULQNOHU)&&RYHU3ODWH )&6SULQNOHU)&&RYHU3ODWH )&6SULQNOHU)&&RYHU3ODWH )&6SULQNOHU)&&RYHU3ODWH 127(0(75,&&219(56,216$5($3352;,0$7( 1),1,6+(6$9$,/$%/(2163(&,$/25'(5 2FOR 3$,17('3/$7(627+(57+$1:+,7(&217$&7*/2%()2525'(5,1*63(&,),&$7,216 NOMINAL "K" FACTOR THREAD SIZE LENGTH FLAT COVER PLATE FINISHES PHWULF PHWULF 137 cULus9DULDEOHWR FM9DULDEOHWR Chrome White Painted Other Painted Finishes1,2 SPECIFICATIONS APPROVALS STYLE SIN MODEL "K" FACTOR THREAD SIZE HAZARD1 135°F (57°C) Sprinkler with 135°F (57°C) Flat Cover Plate 155°F (68°C) Sprinkler with 135°F (57°C) Flat Cover Plate 175°F (79°C) Sprinkler with 155°F (68°C) Flat Cover Plate 200°F (93°C) Sprinkler with 155°F (68°C) Flat Cover Plate cULus *FM */ 137 /+2+;;;;;; */ 137 /+2+ ; ; ; ; ; ; $GMXVWDEOH Concealed Pendent TEE FITTING ANSI B16.3 CLASS 155 or ANSI B16.4 CLASS 125 "A" 4 1/4" MIN. (FACE OF FITTING TO FINISHED CEILING) FACE OF TEE FITTING 2 3/4" DIA. MIN. HOLE IN CEILING 2 3/8" DIA. 3 5/16" DIA. 3" DIA. 1/8" CEILING CEILING COVER PLATE SUPPORT SHELL CUP 1 1/2" MIN. (DEFLECTOR TO CEILING 1 5/16") 2 1/2" MAX. (DEFLECTOR TO CEILING 5/16") CROSS SECTION ORDERING INFORMATION 0$<35,17('86$%8//(7,1*/5(9 $,53$5.'5,9(67$1',6+0,&+,*$1 )$; ZZZJOREHVSULQNOHUFRP 989-846-4583 1-800-248-0278 GLOBE® PRODUCT WARRANTY *OREHDJUHHVWRUHSDLURUUHSODFHDQ\RILWVRZQPDQXIDFWXUHG SURGXFWVIRXQGWREHGHIHFWLYHLQPDWHULDORUZRUNPDQVKLSIRUD SHULRGRIRQH\HDUIURPGDWHRIVKLSPHQW )RUVSHFL¿FGHWDLOVRIRXUZDUUDQW\SOHDVHUHIHUWR3ULFH/LVW 7HUPVDQG&RQGLWLRQVRI6DOH2XU3ULFH/LVW 4XDQWLW\0RGHO1XPEHU6W\OH 2UL¿FH7HPSHUDWXUH)LQLVKHVGHVLUHG Quantity - Wrenches - P/N 337014 Quantity - Protective Caps - P/N 332868 1” ADJUSTMENT FLAT PLATE CONCEALED PENDENT SPECIFY FLAT COVER PLATE SIZE / FINISH 3 5/16" DIA. WHITE 332892 332898 CHROME 332891 332897 135°F (57°C) PART # 155°F (68°C) PART # “THE INCH” QUICK RESPONSE AUTOMATIC SPRINKLERS GL SERIES DRY TYPE ONE INCH A DJUSTABLE FLAT PLATE CONCEALED PENDENT 1635,1./(566+$//%(/,0,7('$63(57+(5(48,5(0(1762)1)3$$1'$1<27+(55(/$7(''2&80(176 )0$33529('$667$1'$5'5(63216( 2+25',1$5<+$=$5' /+/,*+7+$=$5' 4077 AIRPARK DRIVE, STANDISH, MICHIGAN 48658 FAX 989-846-9231989-846-4583 A-58AUGUST 2007 BULLETIN GL5641, REV. #13 SPRINKLER TEMPERATURE RATING/CLASSIFICATION and COLOR CODING The Globe Quick Response GL Series Dry Type Horizontal Sidewall Sprinkler is designed for use in special applications such as freezing environments and conditions where sediment or foreign materials might accumulate in ordinary horizontal pipe nipples. The Globe Quick Response GL Series Dry Type Horizontal Sidewall Sprinkler utilizes a 3mm frangible glass ampule as the thermosensitive element. This provides sprinkler operation approximately six times faster than ordinary sprinklers. At the ampule's rated temperature, the sprinkler opens releasing the bulb seat, causing the inner tube assembly to move, allowing the spring assembly to pivot alongside the inner tube. At this time, water flows through the sprinkler and is distributed by the deflector, in an approved discharge pattern. It can be installed wherever standard spray sprinklers are specified but offers the additional feature of greatly increased safety to life. Quick Response Sprinklers should be used advisedly and under the direction of approving authorities having jurisdiction. The heart of Globe's GL Series sprinkler proven actuating assembly is a hermetically sealed frangible glass ampule that contains a precisely measured amount of fluid. When heat is absorbed, the liquid within the bulb expands increasing the internal pressure. At the prescribed temperature the internal pressure within the ampule exceeds the strength of the glass causing the glass to shatter. This results in water discharge which is distributed in an approved pattern. DESCRIPTION AND OPERATION TECHNICAL DATA CLASSIFICATION AVAILABLE SPRINKLER TEMPERATURES BULB COLOR N.F.P.A. MAXIMUM CEILING TEMPERATURE ORDINARY 135°F/155°F 57°C/68°C ORANGE/RED 100°F 38°C INTERMEDIATE 175°F/200°F 79°C/93°C YELLOW/GREEN 150°F 66°C HIGH 286°F 141°C BLUE 225°F 107°C See reverse side for Approvals and Specifications. Temperature Ratings - 135°F (57°C), 155°F (68°C), 175°F (79°C), 200°F (93°C), 286°F (141°C). Water Working Pressure Rating - 175 psi (12 Bars). Factory tested hydrostatically to 500 psi (34 Bars). Maximum low temperature glass bulb rating is -67°F (-55°C). Frame - bronze Deflector - brass Screw - brass Bulb seat - brass Spring - teflon coated nickel alloy Retainer - brass Pin - stainless steel Torsion spring - stainless steel Bulb - glass with alcohol based solution, 3mm Orifice insert - brass 3/4" NPT or 1" NPT Outer tube - galvanized steel pipe Inner tube - stainless steel QUICK RESPONSE DRY NON-ADJUSTABLE HORIZONTAL SIDEWALL QUICK RESPONSE DRY SLEEVE & SKIRT HORIZONTAL SIDEWALL QUICK RESPONSE DRY RECESSED HORIZONTAL SIDEWALL QUICK RESPONSE AUTOMATIC SPRINKLERS GL SERIES DRY TYPE HORIZONTAL SIDEWALL RECESSED HORIZONTAL SIDEWALL FAX 989-846-9231 www.globesprinkler.com PRINTED U.S.A. 4077 AIRPARK DRIVE, STANDISH, MICHIGAN 48658 989-846-4583 1-800-248-0278 AUGUST 2007 BULLETIN GL5641, REV. #13 QUICK R ESPONSE AUTOMATIC SPRINKLERS GL SERIES DRY TYPE NON-ADJUSTABLE HORIZONTAL SIDEWALL RECESSED HORIZONTAL SIDEWALL APPROVALS CROSS SECTIONS SLEEVE & SKIRT HORIZONTAL SIDEWALL EXTENDED HORIZONTAL SIDEWALL Quantity Model Number Style Orifice Temperature Finishes desired Quantity - Wrenches - P/N 333010 Quantity - Recessed Wrenches - P/N 337014 Quantity - Protective Caps - P/N 327109-CAP (Friction Fit Recessed) Escutcheons desired "A" Dimension - Distance from face of fitting to the finished ceiling regardless of escutcheon used. ORDERING INFORMATION SPECIFY Globe agrees to repair or replace any of its own manufactured products found to be defective in material or workmanship for a period of one year from date of shipment. For specific details of our warranty please refer to Price List Terms and Conditions of Sale (Our Price List). GLOBE®PRODUCT W ARRANTY Globe GL Series Dry Horizontal Sidewall sprinklers should be installed in accordance with the requirements set forth in NFPA 13. These sprinklers are to be installed using a pipe wrench applied to the outer tube. When this is not possible, the proper sprinkler head wrench may be used with extreme care for lengths up to approximately 18". Excessive force may distort the frame thus destroying the unit. For further important insta llation data, please refer to our Dry Sprinkler Caution Sheet. IMPORTANT INSTALLATION DATA SPECIFICATIONS GL5641 5.6 a 1" NPTXXXXXXX X GL5642 5.6 a 3/4" NPTXXXXX- X X GL8141 8.1b 1" NPTXXXXX- X X GL5641 5.6 a 1" NPTXXXXXXX X GL5642 5.6 a 3/4" NPTXXXXX- X X GL8141 8.1b 1" NPTXXXXX- X X NOTE: aListed for light hazard only with deflector from 4" - 12" below the ceiling. bListed for light and ordinary hazard with deflector from 4" - 12" below the ceiling. * Recessed Horizontal Sidewall - FM Approved 155°F and 200°F only. * Horizontal Sidewall - FM Approved 155°F, 200°F, and 286°F only. NYC - DOB MEA 101-92-E* FM135°F 57°C 155°F 68°C 175°F 79°C 200°F 93°C HORIZONTAL SIDEWALL RECESSED HORIZONTAL SIDEWALL 286°F 141°C cULusSTYLE SIN CODE K FACTOR THREAD SIZE THREAD SIZE LENGTH FINISHES NOTE:1Finishes available on special order. Metric conversions are approximate.2Lead Coated is UL approved only. cULus listed corrosion resistant: Polyester must be specified on order. FM Variable to 36" NOMINAL "K' FACTOR Factory Bronze Satin Chrome1 Bright Chrome White Polyester Black Polyester Lead Coated2 5.6 (80 metric) 8.1 (116 metric) 3/4" or 1" NPT 1" NPT cULus Variable to 48" Model ELOC — 11.2 K-factor Extra Large Orifice Concealed Pendent Sprinklers Quick and Standard Response, Extended Coverage Page 1 of 4 MAY 2017 TFP250 IMPORTANT Always refer to Technical Data Sheet TFP700 for the “INSTALLER WARNING” that prov ides cautions with respect to handling and instal- lation of sprinkler systems and com- ponents. Improper handling and installation can permanently damage a sprinkler system or its compo- nents and cause the sprinkler to fail to operate in a fire situation or cause it to operate prematurely. Worldwide Contacts www.tyco-fire.com General Description The TYCO Model ELOC, 11.2 K-fac- tor, Extended Coverage, Light Hazard, Extra Large Orifice Concealed (ELOC) Pendent Sprinklers are decorative, fast response solder type sprinklers featuring a flat cover plate designed to conceal the sprinkler. When limited water pressure is available, the ELOC is the best choice for architecturally sen- sitive areas such as hotel lobbies, office buildings, churches, and restaurants. They are intended for use in automatic sprinkler systems designed in accor- dance with standard installation rules (e.g., NFPA 13). The fast response thermal sensitivity rating of the Model ELOC (TY5522) provides for a quick response extended coverage (QREC) rating up to an 18 ft. x 18 ft. coverage area. Each unit includes a Cover Plate Assembly that conceals the sprin- kler operating components above the ceiling. The separable two-piece design of the Cover Plate and Support Cup Assemblies allows installation of the sprinklers and pressure testing of the fire protection system prior to installation of a suspended ceiling or application of the finish coating to a fixed ceiling. They also permit removal of suspended ceiling panels for access to building service equipment without having to first shut down the fire pro- tection system and remove sprinklers. Also, the separable two-piece design of the Sprinkler provides for 3/4 inch (19,1 mm) of vertical adjustment to provide a measure of flexibility with regard to which the length of fixed pipe drops to the sprinklers must be cut. The Model ELOC Sprinklers are shipped with a Disposable Protective Cap. The Protective Cap is temporarily removed for installation, and it can be replaced to help protect the sprinkler while the ceiling is being installed or fin- ished. The tip of the Protective Cap can also be used to mark the center of the ceiling hole into plaster board, ceiling tiles, etc. by gently pushing the ceiling product against the Protective Cap. When the ceiling installation is com- plete the Protective Cap is removed and the Cover Plate Assembly installed. As an option, the Model E Pendent Sprinklers may be fitted with a silicone Air and Dust Seal (Ref. Figure 4). The Air and Dust Seal is intended for sensi- tive areas where it is desirable to stop air and dust travel through the cover plate from the area above the ceiling. NOTICE The Model ELOC Pendent Sprinklers described herein must be installed and maintained in compliance with this document and with the applica- ble standards of the National Fire Pro- tection Association, in addition to the standards of any authorities having jurisdiction. Failure to do so may impair the performance of these devices. The owner i s responsible for main- tain ing thei r fire protecti on system and devices in proper operating con- dition. Contact the installing contrac- tor or product manufacturer with any questions. Sprinkler Identification Number TY5522 TY5522 is a redesignation for C5522. Technical Data Approvals UL and C-UL Listed NYC Approved under MEA 177-03-E (The listings apply only to the service conditions indicated in the Design Criteria section.) Approvals for Air & Dust Seal UL and C-UL Listed Refer to Table A for complete approval information Maximum Working Pressure 175 psi (12,1 bar) Discharge Coefficient K= 11.2 gpm/psi1/2 (161,3 lpm/bar1/2) Temperature Rating 160°F (71°C) Sprinkler/ 139°F (59°C) Plate 212°F (100°C) Sprinkler/ 165°F (74°C) Plate Adjustment 3/4 inch (19,1 mm) Finishes Refer to Ordering Procedure section Physical Characteristics Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Brass Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Bronze Saddle . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Brass Sealing Assembly . .Beryllium Nickel w/TEFLON Solder Link Halves . . . . . . . . . . . . . . . . . . Nickel Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Bronze Compression Screw . . . . . . . . . . . . . . . . . .Brass Deflector . . . . . . . . . . . . . . . . . . . . Bronze/Brass Guide Pin Housing . . . . . . . . . . . . . . . . . .Bronze Guide Pins . . . . . . . . . . . . . . . . . . Stainless Steel Support Cup . . . . . . . . . . . . . . . . . . .Plated Steel Cover Plate . . . . . . . . . . . . . . . . . . . . . . . . .Brass Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . .Brass Cover Plate Ejection Spring ....Stainless Steel TFP250 Page 2 of 4 Operation When exposed to heat from a fire, the Cover Plate, normally soldered to the Retainer at three points, falls away to expose the Sprinkler Assembly. At this point the Deflector supported by the Guide Pins drops down to its opera- tional position. When the rated temperature of the Solder Link Element is reached, the Link Element separates, allowing the sprinkler to activate and flow water. Design Criteria The Model ELOC (TY5522) Pendent Sprinklers are UL and C-UL Listed for use in light hazard occupancies, using the design criteria in Table A, in addi- tion to the requirements specified in the current NFPA 13 for extended cov- erage pendent sprinklers. The ELOC Pendent Sprinklers are only listed and approved with the ELOC Concealed Cover Plates having a factory applied finish. The ELOC must not be used in appli- cations where the air pressure above the ceiling is greater than that below. Down drafts through the Support Cup could delay sprinkler operation in a fire situation. Installation The TYCO Model ELOC must be installed in accordance with this section. General Instructions A leak tight 3/4 inch NPT sprinkler joint should be obtained with a minimum to maximum torque of 10 to 20 ft.- lbs. (13,4 to 26,8 Nm). Higher levels of torque may distort the sprinkler inlet with consequent leakage or impairment of the sprinkler. Do not attempt to compensate for insufficient adjustment in the Sprinkler Assembly by under-or over-tightening the Sprinkler/Support Cup Assembly. Readjust the position of the sprinkler fitting to suit. Step 1. The sprinkler must only be installed in the pendent position and with the centerline of the sprinkler per- pendicular to the mounting surface. RESPONSE RATING SPACING MINIMUM FLOW/PRESSURE QUICK* 16’ x 16’ (4,9 m x 4,9 m) 30.0 GPM/7.2 PSI (113,6 LPM/0,50 BAR) QUICK* 18’ x 18’ (5,5 m x 5,5 m) 33.0 GPM/8.7 PSI (124,9 LPM/0,60BAR) STANDARD 20’ x 20’ (6,1 m x 6,1 m) 40.0 GPM/12.8 PSI (151,4 LPM/0,88 BAR) * The 16’ x 16’ and 18’ x 18’ coverage areas are rated Standard Response when the Air and Dust Seal (Ref. Figure 4) is utilized. SPRINKLER/SUPPORT CUP ASSEMBLY COVER PLATE/RETAINER ASSEMBLY COVER PLATE EJECTION SPRING RETAINER WITH THREAD DIMPLES SOLDER TAB SEALING ASSEMBLY COMPRESSION SCREW DEFLECTOR (OPERATED POSITION) SPRINKLER WRENCHING HEX SOLDER LINK ELEMENT SUPPORT CUP WITH ROLL FORMED THREADS GUIDE PIN GUIDE PIN HOUSING THREAD INTO SUPPORT CUP UNTIL MOUNTING SURFACE IS FLUSH WITH CEILING BODY (3/4" NPT) LEVER DEFLECTOR SADDLE CAP FIGURE 1 MODEL ELOC PENDENT SPRINKLER ASSEMBLY (TY5522) TABLE A MODEL ELOC 160°F (71°C) AND 212°F (100°C) PENDENT SPRINKLER (TY5522) HYDRAULIC DESIGN CRITERIA TFP250 Page 3 of 4 Step 2. Remove the Protective Cap. Step 3. With pipe thread sealant applied to the pipe threads, hand tighten the sprinkler into the sprinkler fitting. Step 4. Wrench tighten the sprinkler using only the W-Type 18 Sprinkler Wrench (Ref. Figure 3). The W-Type 18 Sprinkler Wrench is to be applied to the Sprinkler as shown in Figure 3. Step 5. Replace the Protective Cap (Ref. Figure 2) by pushing it upwards until it bottoms out against the Support Cup. The Protective Cap helps prevent damage to the Deflector and Arms during ceiling installation and/or during application of the finish coating of the ceiling. It may also be used to locate the center of the clearance hole by gently pushing the ceiling material against the center point of the Protec- tive Cap. NOTICE As long as the Protective Cap remains in place, the system is considered to be “Out of Service”. Step 6. After the ceiling has been completed with the 2-1/2 inch (63,5 mm) diameter clearance hole and in preparation for installing the Cover Plate Assembly, remove and discard the Protective Cap, and verify that the Deflector moves up and down freely. If the Sprinkler has been damaged and the Deflector does not move up and down freely, replace the entire Sprinkler assembly. Do not attempt to modify or repair a damaged sprinkler. Step 7. When installing an Air and Dust Seal, refer to Figure 4, otherwise proceed to Step 8. To attach the Air and Dust Seal, verify the angle of the outside edge of the seal is oriented according to Figure 4. Start the edge of the Retainer in the grooved slot of the Air and Dust Seal and continue around the retainer until the entire Air and Dust Seal is engaged. Step 8. Screw on the Cover Plate/ Retainer Assembly until the Retainer (Ref. Figure 2) or Air and Dust Seal (Ref. Figure 4) contacts with the ceiling. Do not continue to screw on the Cover Plate/Retainer Assembly such that it lifts a ceiling panel out of its normal position. If the Cover Plate/Retainer Assembly cannot be engaged with the Support Cup or the Cover Plate/ Retainer Assembly cannot be engaged sufficiently to contact the ceiling, the Sprinkler Fitting must be repositioned. TIP 3/4" NPT 3-3/16" DIA. (81,0 mm) 2-1/2" DIA. (63,5 mm) MOUNTING SURFACE3/16" (4,8 mm) FACE OF SPRINKLER FITTING DEFLECTOR IN OPERATED POSITION SPRINKLER- SUPPORT CUP ASSEMBLY OPERATED SPRINKLER SPRINKLER- SUPPORT CUP ASSEMBLY COVER- RETAINER ASSEMBLY COVER PLATE RETAINER DISPOSABLE PROTECTIVE CAP 3/32" GAP (2,4 mm) 3/4" (19,1 mm) THREADED ADJUSTMENT 2-1/8"±3/8" (54,0 mm ±9,5 mm) 3/8" (9,5 mm) 1-1/8" (28,6 mm) FRAME ARM SUPPORT CUP ALIGN ARROWS WITH FRAME ARMS ACCEPTS 1/2" DRIVE OR 7/8" OPEN-END WRENCH SPRINKLER WRENCHING HEX WRENCH HEX RECESS FIGURE 2 MODEL ELOC PENDENT SPRINKLER INSTALLATION DIMENSIONS FIGURE 3 W-TYPE 18 SPRINKLER WRENCH GLOBAL HEADQUARTERS | 1400 Pennbrook Parkway, Lansdale, PA 19446 | Telephone +1-215-362-0700 TFP250 Page 4 of 4 Copyright © 2017 Tyco Fire Products, LP. All rights reserved. TEFLON is a registered trademark of DuPont Care and Maintenance The TYCO Model ELOC must be main- tained and serviced in accordance with this section. Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, permission to shut down the affected fire protection system must be obtained from the proper authorities and all personnel who may be affected by this action must be notified. Absence of the Cover Plate Assembly may delay sprinkler operation in a fire situation. When properly installed, there is a nominal 3/32 inch (2,4 mm) air gap between the lip of the Cover Plate and the ceiling, as shown in Figure 2. This air gap is necessary for proper oper- ation of the sprinkler. If the ceiling is to be repainted after the installation of the Sprinkler, care must be exercised to ensure that the new paint does not seal off any of the air gap. Factory painted Cover Plates must not be repainted. They should be replaced, if necessary, by factory painted units. Non-factory applied paint may adversely delay or prevent sprinkler operation in the event of a fire. Do not pull the Cover Plate relative to the Enclosure. Separation may result. Sprinklers that are found to be leaking or exhibiting visible signs of corrosion must be replaced. Automatic sprinklers must never be painted, plated, coated, or other- wise altered after leaving the factory. Modified sprinklers must be replaced. Sprinklers that have been exposed to corrosive products of combustion, but have not operated, should be replaced if they cannot be completely cleaned by wiping the sprinkler with a cloth or by brushing it with a soft bristle brush. Care must be exercised to avoid damage to the sprinklers before, during, and after installation. Sprin- klers damaged by dropping, striking, wrench twist/slippage, or the like, must be replaced. Also, replace any sprin- kler that has a cracked bulb or that has lost liquid from its bulb. (Ref. Installa- tion Section.) The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the National Fire Protection Asso- ciation (e.g., NFPA 25), in addition to the standards of any other authorities having jurisdiction. Contact the install- ing contractor or product manufacturer with any questions. Automatic sprinkler systems should be inspected, tested, and maintained by a qualified Inspection Service in accor- dance with local requirements and/or national codes. Limited Warranty For warranty terms and conditions, visit www.tyco-fire.com. Ordering Procedure Contact your local distributor for avail- ability. When placing an order, indicate the full product name and Part Number (P/N). Sprinkler Assembly Specify: TY5522, (specify temperature rating) Model ELOC Pendent Sprinkler, P/N (specify): 160°F (71°C) TY5522 . . . . . . . . . . . . . . . . . . . . . .50-701-1-160 212°F (100°C) TY5522 . . . . . . . . . . . . . . . . . . . . . .50-701-1-212 Separately Ordered Cover Plate Specify: (specify temperature rating) Model ELOC Cover Plate with (specify finish), P/N (specify): 139°F (59°C)(a) Grey White (RAL9002) . . . . . . . . . 56-892-0-135 Brass .......................56-892-1-135 Pure White (RAL9010) (c) . . . . . . . .56-892-3-135 Signal White (RAL9003) . . . . . . . 56-892-4-135 Chrome . . . . . . . . . . . . . . . . . . . . . 56-892-8-135 Custom . . . . . . . . . . . . . . . . . . . . . 56-892-X-135 165°F (74°C)(b) Grey White (RAL9002) . . . . . . . . . 56-892-0-165 Brass ....................... 56-892-1-165 Pure White (RAL9010) (c) . . . . . . . 56-892-3-165 Signal White (RAL9003) . . . . . . . 56-892-4-165 Chrome . . . . . . . . . . . . . . . . . . . . . 56-892-9-165 Custom . . . . . . . . . . . . . . . . . . . . . 58-892-X-165 a. For use with 160°F (71°C) sprinklers b. For use with 212°F (100°C) sprinklers c. Eastern Hemisphere sales only Sprinkler Wrench Specify: W-Type 18 Sprinkler Wrench, P/N 56-000-1-265 Air and Dust Seal Specify: Air and Dust Seal, P/N 56-908-1-001 SUPPORT CUP AIR AND DUST SEALCOVER PLATE LIP OF RETAINER FACE OF CEILING ORIENT SEAL BEVEL AS SHOWNCOVER PLATE RETAINER ASSEMBLY SPRINKLER FIGURE 4 OPTIONAL AIR AND DUST SEAL FOR MODEL ELOC (TY5522) r AM PRODUCTS OL Flus Series - Single Phase, Riser Mounted Air Compressors for Dry Pipe Sprinkler Systems OL(�,� This oil less riser mounted air L!✓L1LJ�j U` compressor is UL1450 listed Series for use in sprinkler systems. - UL1450 listed - Oil Less Piston Compressor - UL Listed Pressure Switch - Integrated Air Intake Filters - Fully automatic, direct drive - Max Pressure: 60 PSI - Bubble tight air check valve - 30" Stainless Steel Flex Hose - Permanently lubricated bearings - Riser Mounting Kit - Specifically designed to fill the sprinkler system to 40 PSI in 30 minutes ... 125 gal. ModelSystem OL12516AC ..- 1.52 Motor 1/6 12 16" 12" 12" 30 250 gal. OL25033AC 3.03 1/3 12 16" 12" 12" 31 365 gal. OL36550AC 4.43 1/2 12 16" 15" 10" 38 430 gal. OL43075AC 5.21 7.46 3/4 1 10 6 17" 17" 15" 15" 10" 10" 48 48 615 gal. OL615100AC* 915 gal. OL915150AC* 11.10 1 1/2 6 23" 15" 10" 60 1225 gal. OL1225200AC* 14.85 2 10 24" 15" 11" 70 Accessories: Air Maintenance Device - Part # AMD -1 The AMD -1 regulates the volume of air being delivered t to the sprinkler system by the air compressor. Per NFPA 13 - An Air Maintenance Device is required on every system unless the air compressor has a capacity less than 5.5 ft3/min at 10 psi. Motor Line Starters - Thermal Overload Protection Single Phase Maximum HP 115V 208/230V Size Model 1/3 HP 1 HP 00 MGOOA 1 HP 2 HP 0 MGXOA 2 HP 3 HP 1 MG01A 3 HP 5 HP 1P MG15A When Ordering a Motor Starter you must specify HP, Voltage and Phase that is supplied to the motor. www.generalairproducts.com Notes: + System Capacity based on 70°F system temperature. ** Average CFM is the average free air delivery from 0 to 40 PSIG ++ Recommended Wire Sizes based on 100ft run. consult factory for longer or shorter runs. * Compressor has a capacity above 5.5 CFM at 10 PSI. Air Maintenence Device required per NFPA 13 VOLTAGE - All Single Phase Units 115 or 208-230 Volt except OL1225200AC which is 208-230 only. 1-800-345-8207 AZM= MMM. AIR PRODUCTS OL Plus Series - Single Phase Riser Mounted Fire Protection Air Compressor Electrical Cut Sheet OLM�� This oil less riser mounted air Pcompressor is UL1450 listed L for use in sprinkler systems. Series p Y Note: Wire sizes are based on maintaining 90% of the nominal voltage at starting amps. Starting amps are assumed to be 6 times the SFA. Warning: Failure to consult with a licensed electrical professional can result in serious personal injury or death. Disconnect all power before servicing. Undersized wire between the motor and the power source will limit the starting and load carrying abilities of the motor causing motor overheating and permanent damage to the motor. Wire sizes listed are recommendations only. Consult the National Electric Code (NEC) and any applicable local electrical safety codes. The NEC and GAP recommends a maximum voltage drop of 3%. Install motors and related equipment in accordance with the National Electrical Code (NEC) local electrical safety codes and practices. It is always the electrician's responsibility to determine and install a wire size that ensures motors can start and run well. www. genera lairproducts.com 1-800-345-8207 Recommended Wire Size AmperageFactory (amps) Model Nominal Wired Based on Run Length (gage) Number HIP Voltage Up 115 5 35 12 12 12 01-12516AC 1/6 115 208 2.3 16.1 12 12 12 230 2.5 17.5 12 12 12 115 7.4 51.8 12 12 8 OL25033AC 1/3 115 208 3.5 24.5 12 12 12 230 3.7 25.9 1 12 12 12 115 10 70 12 10 8 OL36550AC 1/2 115 208 4.9 34.3 12 12 12 230 5 35 12 12 12 115 11.6 81.2 12 10 6 OL43075AC 3/4 115 208 5 35 12 12 12 230 5.8 40.6 12 12 12 115 18 126 12 8 6 OL615100AC 1 115 208 7.7 53.9 12 12 12 230 9 63 12 12 12 115 16.6 116.2 12 8 6 OL915150AC 11/2 115 208 8.2 57.4 12 12 12 230 8.3 58.1 12 12 12 208 11.6 81.2 12 12 10 OL1225200AC 2 208-230 230 11 77 12 12 10 Note: Wire sizes are based on maintaining 90% of the nominal voltage at starting amps. Starting amps are assumed to be 6 times the SFA. Warning: Failure to consult with a licensed electrical professional can result in serious personal injury or death. Disconnect all power before servicing. Undersized wire between the motor and the power source will limit the starting and load carrying abilities of the motor causing motor overheating and permanent damage to the motor. Wire sizes listed are recommendations only. Consult the National Electric Code (NEC) and any applicable local electrical safety codes. The NEC and GAP recommends a maximum voltage drop of 3%. Install motors and related equipment in accordance with the National Electrical Code (NEC) local electrical safety codes and practices. It is always the electrician's responsibility to determine and install a wire size that ensures motors can start and run well. www. genera lairproducts.com 1-800-345-8207 AM PRODUCTS OL Plus Series - Connection Diagram OL This oil less riser mounted air _ L!✓ULJ�j U` compressor is UL1450 listed f' °` Series for use in sprinkler systems. System Layout Main Power LIRE RUN, TOTAL LENGTH ON INDUSTRIAL DISCONNECT SWITCH ni OW NOTES 7. MOST MOTORS ARE MULTI PLE VOLTAGE. CHECK NAME PLATE FOR CORRECT INTERNAL CONNECTIONS FOR VOLTAGE BEING SUPPLI EO TO UNIT. 2. ALL WIRING TO BE IN ACCORDANCE WITH THE APPLICABLE STATE, LOCAL, AND NATIONAL CODES SHOULD BE APPROVED BY AHJ- AIR Tn SYSTE M Pressure Switch Connection PRESSURE S W ITCH MUST BE WIRED INC IRCUIT TO CONTROL COMPRESSOR RISER SWP60401 U -H SWP60601 U PRESSURE SWITCH for 1/6 - 1/2 HP for 3/4 - 2 HP POWER SUPPLY Diagram L1 7 3 Note: Location of pressure switch varies based on L1 L2 model. This is a general diagram of components. For LINE �A LINE help specific to your switch please contact General Air WER � 1�C111 Products. fa8UPPLY ��]Y� MOTOR MOTOR T1 T2 2 4 M B Warning: Failure to consult with a licensed electrical professional can result in serious personal injury or death. Disconnect all power before servicing. Undersized wire between the motor and the power source will limit the starting and load carrying abilities of the motor causing motor overheating and permanent damage to the motor. Wire sizes listed are recommendations only. Consult the National Electric Code (NEC) and any applicable local electrical safety codes. The NEC and GAP recommends a maximum voltage drop of 3%. Install motors and related equipment in accordance with the National Electrical Code (NEC) local electrical safety codes and practices. It is always the electrician's responsibility to determine and install a wire size that ensures motors can start and run well. www.generalairproducts.com 1-800-345-8207 Features • Universal design allows one product to attach directly to concrete, wood, bar joist or I-beam adapters • Snap -off bolt head helps enable easy installation and inspection of seismic sway braces • Use for both lateral and longitudinal sway brace applications • Works with 1 " through Z" brace pipes and 114" angle iron braces to reduce inventory • Center bolt does not require tightening • Meets NFPA®-13 requirements for seismic sway bracing I A °'� • _ Q Specifications Material: Steel C(E)US Pipe I WA 1 1,620 lb 1 2,3001b I 2,8201b 1 3,140 lb www.erico.com 73 ERICET 2 W Lnr 0 z U d M Features • Use for both lateral and longitudinal sway brace applications • Unique slotted holes provide for easy slip-on installation eliminating loose hardware • Snap -off bolt head helps enable easy installation and inspection of seismic sway braces • Works with 1 " through 2" brace pipes and 114" angle iron braces to reduce inventory • Meets NFPA®-13 requirements for seismic sway bracing Specifications Material: Steel Finish: Electro -galvanized M..> C @us Part Number Pipe Size A B Q CSBEZU01 OOEG W 6 718" 1 " UL, FM a 1 114" _n 1 " UL, FM CSBEZU0150EG G's 1 Ln UL, FM CSBEZU020DEG 2" 81/8, 1 3116" UL, FM CSBEZU0250EG 2 112" 8 718" Features • Use for both lateral and longitudinal sway brace applications • Unique slotted holes provide for easy slip-on installation eliminating loose hardware • Snap -off bolt head helps enable easy installation and inspection of seismic sway braces • Works with 1 " through 2" brace pipes and 114" angle iron braces to reduce inventory • Meets NFPA®-13 requirements for seismic sway bracing Specifications Material: Steel Finish: Electro -galvanized M..> C @us Part Number Pipe Size A B Listings Approvals CSBEZU01 OOEG V, 6 718" 1 " UL, FM CSBEZU0125EG 1 114" 7 318" 1 " UL, FM CSBEZU0150EG 1 112" 7 314" 1 " UL, FM CSBEZU020DEG 2" 81/8, 1 3116" UL, FM CSBEZU0250EG 2 112" 8 718" 1 3116" AUL, 11L, FM CSBEZU030DEG 3" 9 318" 1 3116 AUL, UL, FM CSBEZU0400EG 4" 10 518" 1 112" WL, UL, FM CSBEZU050DEG = 12 118" 1 112" AUL, UL, FM CSBEZU060DEG 13 518" 2" AUL, UL, FM 74 4Tl AViIII& EOMI 1HI -41 UL Loads (Listed for Restraints) Part Number CSBEZU010DEG Dyna -Flow® Service Pipe Sch 10 Service Pipe Sch 40 Service Pipe CSBEZU0125EG Part Number 1 11 CSBEZU015DEG Lateral EZ FLQWTM Service Pipe � Sch10 Service Pipe I 111 . Sch 40 Service Pipe 111 ■ www.erico.com 75 :. RIF fJ Loads UL Loads (Listed for Sway Bracing) Part Number 1 11 Dyna -Flow• Service Pipe 111 . Lateral EZ FLQWTM Service Pipe � Sch10 Service Pipe I 111 . Sch 40 Service Pipe 111 ■ Dyna -Flow® Service Pipe �� Longitudinal Mega-FIawTM Service Pipe Sch 10 Service Pipe Sch 40 Service Pipe CSBEZU0100EG 8601b 1,220 lb 1,500 lb 1,670 Ib 3901b 550 ib 6701b 7501b : 1 11 111 . ® 111 . 111 ■ ®® 5501b • � • � CSBEZU0150EG 8601b 1,220 lb 1,500 Ib 1,670 Ib 3901b 5501b 6701b 7501b 1 11 ® 111 . 111 . 111 ■ ® .11 ■ .11 . .11 . 1. 1 ® 111 . 1 . ®® 5201b .11 ■ .11 . 1 . www.erico.com 75 :. RIF fJ Loads (Lightwal I, Sch 10 and Sch 40 Service Pipes) Horizontal Capacity per Installation Angle from Vertical Longitudinal CSBEZU0100EG 8601b 1,220 lb 1,500 lb 1,670 Ib 3901b 550 ib 6701b 7501b CSBEZU0125EG 860 Ib 1,220 Ib 1,500 Ib 1,670 Ib 3901b 5501b 670Ib 750Ib CSBEZU0150EG 8601b 1,220 lb 1,500 Ib 1,670 Ib 3901b 5501b 6701b 7501b CSBEZU0200EG 1,530 Ib 2,160 Ib 2,650 Ib 2,960 Ib 520Ib 690Ib 830Ib 930Ib CSBEZU0250EG 1,530 lb 2,160 lb 2,650 lb 2,960 lb 5201b 6901b 8301b 9301b CSBEZU0300EG 1,530 lb 2,160 lb 2,650 lb 2,960 lb 5201b 6901b 8301b 9301b CSBEZU0400EG 1,570 lb 2,220 lb 2,720 lb 3,030 lb 6301b 9001b 1,100 lb 1,230 lb CSBEZU0500IG 1,570 lb 2,220 lb 2,7201b 3,030 lb 6301b 9001b 1,100 lb 1,230 lb CSBEZU0600IG 1,980 lb 2,810 lb 3,4401b 3,940 lb 7301b 1,0001b 1,230 lb 1,370 lb www.erico.com 75 :. PH-1.15 PROJECT INFORMATION APPROVAL STAMP Project:TApproved Address:TApproved as noted Contractor:TNot approved Engineer:Remarks: Submittal Date: Notes 1: Notes 2: HANGER RODS Fig. 146 Continuous Threaded Rod Size Range: 1⁄4" through 1 1⁄2" Stocked in six, ten, and twelve foot lengths. Other even foot lengths can be furnished to order. Material: Carbon steel or Stainless Steel Gr 304 Threads: National Coarse (USS), rod threaded complete length. Finish: TPlain or TZinc Plated (Hot-Dip Galvanized optional) Maximum Temperature: 650° F. Ordering: Specify rod diameter and length, figure number, name and finish. Note: The acceptability of galvanized coatings at temperatures above 450°F is at the discretion of the end user. FIG. 146: LOADS (LBS) • WEIGHTS (LBS) • DIMENSIONS (IN) Rod Size A Threads per Inch Max Load Weight per Ft.650˚ F 1⁄4 20 240 0.12 3⁄8 16 730 0.30 1⁄2 13 1,350 0.53 5⁄8 11 2,160 0.84 3⁄4 10 3,230 1.20 7⁄8 9 4,480 1.70 1 8 5,900 2.30 11⁄4 7 9,500 3.60 11⁄2 6 13,800 5.10 Note: Other rod sizes available upon request. Class 2 fit is available upon request. A Length PH-1.15 PROJECT INFORMATION APPROVAL STAMP Project:TApproved Address:TApproved as noted Contractor:TNot approved Engineer:Remarks: Submittal Date: Notes 1: Notes 2: ROD ATTACHMENTS TFig. 135: Straight with Sight-Hole Rod Coupling TFig. 135E: Straight Less Sight-Hole TFig. 135R: Reducing Size Range: 1⁄4" through 1" Material: Carbon steel Finish: TFig. 135: Plain; TFig.135E Zinc Plated and TFig.135R Zinc Plated Service: For connecting rods to accommodate up to 1" diameter and support up to 5,900 pounds. Ordering: Specify rod size, figure number and name. FIG 135, 135E, 135R: LOADS (LBS) • WEIGHTS (LBS) • DIMENSIONS (IN) Rod Size A Max Load Weight D L Fig. 135: Straight With Sight-Hole 3⁄8 730 0.09 9⁄16 11⁄8 1⁄2 1,350 0.12 3⁄4 11⁄2 5⁄8 2,160 0.24 15⁄16 17⁄8 3⁄4 3,230 0.42 1 1⁄8 21⁄4 7⁄8 4,480 0.66 1 5⁄16 25⁄8 1 5,900 1.00 1 1⁄2 3 Fig. 135E: Straight Less Sight-Hole 1⁄4 240 0.03 3⁄8 7⁄8 3⁄8 730 0.09 5⁄8 11⁄8 1⁄2 1,350 0.14 11⁄16 13⁄4 5⁄8 2,160 0.26 13⁄16 21⁄8 3⁄4 3,230 0.34 1 2 1⁄4 7⁄8 4,480 0.55 1 1⁄4 21⁄2 1 5,900 0.75 1 3⁄8 23⁄4 Fig. 135R: Reducing 3⁄8 x 1⁄4 240 0.13 5⁄8 11⁄2 1⁄2 x 3⁄8 730 0.13 11⁄16 11⁄4 5⁄8 x 1⁄2 1,350 0.19 13⁄16 11⁄4 3⁄4 x 5⁄8 2,160 0.26 1 1 1⁄2 7⁄8 x 3⁄4 3,230 0.41 1 1⁄4 13⁄4 L Sight Hole D PH-3.17 PROJECT INFORMATION APPROVAL STAMP Project:TApproved Address:TApproved as noted Contractor:TNot approved Engineer:Remarks: Submittal Date: Notes 1: Notes 2: PIPE RINGS Fig. 69 Adjustable Swivel Ring, Tapped Per NFPA Standards Size Range: 1⁄2" through 8" Material: Carbon steel Finish: Strap is Pre-Galvanized Zinc Material. Nut is Zinc Plated. Service: Recommended for suspension of non-insulated stationary pipe line. Maximum Temperature: 450° F Approvals: Complies with Federal Specification A-A-1192A (Type 10), WW-H-171-E (Type 10), and ANSI/MSS SP-58 (Type 10). UL Listed and FM Approved (Sizes 3⁄4" - 8"). Features: • 1/2" - 2" sizes designed for use with steel and CPVC piping and manufactured with FBC System Compatible oil. • Threads are countersunk so that they cannot become burred or damaged. • Knurled swivel nut provides vertical adjustment after piping is in place. • Captured swivel nut in the 1⁄2" through 6" sizes. The capture is permanent in the bottom portion of the band, allowing the hanger to be opened during installation if desired, but not allowing the nut to fall completely out. Ordering: Specify size, figure number and name. Non-captured nut also available upon request. 21/2" through 8" Size 1/2" through 2" Size Rounded Edge Design FIG. 69: LOADS (LBS) • WEIGHT (LBS) • DIMENSIONS (IN) Pipe Size Max Load Weight Rod Size A BCFG Width 1⁄2 300 0.10 3⁄8 27⁄8 219⁄16 5/8 3⁄4 0.10 2 3⁄4 17⁄8 15⁄16 1 0.10 2 9⁄16 111⁄16 1 11⁄4 0.10 25⁄8 13⁄4 7⁄811⁄2 0.10 2 3⁄4 17⁄8 2 0.11 3 1⁄4 23⁄8 11⁄8 21⁄2 525 0.20 4 2 3⁄4 15⁄16 3/4 3 0.20 3 13⁄16 215⁄16 13⁄16 4 650 0.30 4 11⁄16 313⁄16 19⁄165 1,000 0.54 1⁄2 55⁄16 43⁄8 6 0.65 6 11⁄16 59⁄16 21⁄4 8 1.00 8 9⁄16 79⁄16 31⁄4 21/2" through 8" pipe1/2" through 1" pipe 1 1/4" through 2" pipe B C F CL G A B C CL G A F A BCF CL G 4 For the most up to date information, visit www.sammysuperscrew.com Wood Flooring Wood Joist Double Sheetrock Ceiling Approvals Rod Size Part Number Model Screw Descriptions Ultimate Pullout (lbs) UL Test Load (lbs) FM Test Load (lbs) Box Qty Case Qty 1/4" 8002957 GST 100 1/4 x 1" 210 (7/16” OSB) 670 (3/4” Ply)25 125 1/4" 8003957 GST 200 1/4 x 2" 1760 (Fir) 25 125 1/4" 8004957 GST 300 1/4 x 3" 2060 (Fir) 25 125 3/8" 8006957 GST .75 1/4 x 3/4" 564 (3/4" Ply) 25 125 3/8" 8007957 GST 10 1/4 x 1" 210 (7/16” OSB) 670 (3/4” Ply)300 25 125 3/8" 8008957 GST 20 1/4 x 2" 1760 (Fir) 850 1475 25 125 3/8" 8068925 GST 20-SS 1/4 x 2" 1760 (Fir) 850 25 125 3/8" 8009925 GST 25-380 3/8 x 2-1/2" 2113 (Fir) 1500 25 125 3/8" 8010957 GST 30 1/4 x 3" 2060 (Fir) 1500 1475 25 125 3/8" 8069925 GST 30-SS 1/4 x 3" 2060 (Fir) 25 125 3/8" 8011925 GST 40 1/4 x 4" 2180 (Fir) 25 125 3/8" 8012925 GST 60 1/4 x 6" 2230 (Fir) 25 125 1/2" 8013925 GST 2 1/4 x 2" 1760 (Fir) 25 125 1/2" 8014925 GST 2.5-380 3/8 x 2-1/2" 2113 (Fir) 25 125 1/2" 8015925 GST 3 1/4 x 3" 2275 (Fir) 25 125 1/2" 8016925 GST 4 1/4 x 4" 2180 (Fir) 25 125 1/2" 8017925 GST 6 1/4 x 6" 2230 (Fir) 25 125 Not less than 2” nominal width (1-1/2”) Not less than 3” nominal thickness (2-1/2”) (depth or side of vertical member) VERTICAL MOUNT WOOD WOOD WOOD WOOD WOODSAMMYS® for Wood Installs VERTICALLY into the bottom of wood structures easily and quickly! #14 Black Nut Driver Part # 8113910 SPECIAL NUT DRIVER SYSTEM: The nut drivers were designed with a unique spin-off feature which provides a fast and safe installation each time. When the face of the driver comes into contact with the material you are installing into, continue drilling until nut driver spins free. Installation is then complete. Warranty requires the use of the appropriate nut driver for installations. #14 SW Red Nut Driver Part # 8114910 Composite / Truss Consult truss manufacturer for recommended installation point. *Pre-drilling may be required for GST 25-380 . Tool available on page 10. For vertical use - install in center of lower face. Minimum 2” embedment into base material for NFPA 13 compliance. Approvals Rod Size Part Number Model Screw Descriptions Ultimate Pullout (lbs) UL Test Load (lbs) FM Test Load (lbs) Min Thickness Box Qty Case Qty 3/8" 8139957 SH-GST 20 1/4 x 2" 1257 (Fir) 1050 1475 25 125 125 3/8" 8141957 SH-GST 30 1/4 x 3" 1720 (Fir) 1500 1475 25 125 #14 Black Nut Driver Part # 8113910 SAMMY Swivel Head® for Wood Product Features • No pre-drilling required. • Quick to install using the Sammy Nut Driver with an 18V cordless drill/driver. • Saves time from traditional methods. • Reduces installation cost. • Made in the U.S.A. Product Features • Eliminates distortion of threaded rod. • Accommodates up to 3 ½” x 12 pitch roof. • Allows 17° deﬂection from vertical. • Saves time from traditional methods. • Reduces installation cost. • Made in the U.S.A. Installs VERTICALLY and swivels up to 17° in wood structure 5 To ﬁnd a distributor near you, call 800-BUILDEX Not less than 2” nominal width (1-1/2”) up to 3-1/2” pipe; not less than 3” (2-1/2”) nominal width 4” & 5” pipe Minimum 2-1/2” from bottom for branch lines. Minimum 3” from bottom for main lines. Exception: This requirement shall not apply to 2” or thicker nailing strips resting on top of steel beams. Floor Joist HORIZONTAL MOUNT WOOD WOOD WOOD WOOD WOODSIDEWINDERS® for Wood Installs HORIZONTALLY into the side of wood structures easily and quickly! Approvals Rod Size Part Number Model Screw Descriptions Ultimate Pullout (lbs) UL Test Load (lbs) Box Qty Case Qty 1/4" 8018957 SWG 100 1/4 x 1" 622 (Fir) 25 125 1/4" 8019957 SWG 200 1/4 x 2" 1725 (Fir) 25 125 3/8" 8020957 SWG 10 1/4 x 1" 622 (Fir) 300 25 125 3/8" 8021957 SWG 20 1/4 x 2" 1725 (Fir) 1050 25 125 3/8" 8073925 SWG 20-SS 1/4 x 2" 1725 (Fir) 850 25 125 3/8" 8022925 SWG 25-380 3/8 x 2-1/2" 2249 (Fir) 1500 25 125 3/8" 8023925 SWG 30 1/4 x 3" 1884 (Fir) 25 125 #14 SW Red Nut Driver Part # 8114910 SPECIAL NUT DRIVER SYSTEM: The nut drivers were designed with a unique spin-off feature which provides a fast and safe installation each time. When the face of the driver comes into contact with the material you are installing into, continue drilling until nut driver spins free. Installation is then complete. Warranty requires the use of the appropriate nut driver for installations. INSTALLATION STEPS - VERTICAL INTO WOOD & STEEL: 1. Insert the appropriate nut driver into a 3/8” or 1/2” portable drill. 2. Insert the SAMMYS into the #14 (black) nut driver (p/n 8113910). Drill should be in a vertical position. 3. Push the face of the nut driver tight to the member. When the nut driver spins freely on the SAMMYS, stop drill and remove. 4. The SAMMYS is now ready to receive 1/4”, 3/8”, 1/2” or metric all thread rod, bolt stock. (The 1/2” requires the #14SW red nut driver) Note: When installing DSTR, follow the above instructions, then add retainer nut and torque to 20 foot lbs. for maximum pullout in purlin steel. INSTALLATION STEPS - HORIZONTAL INTO WOOD & STEEL: 1. Insert the appropriate nut driver into a 3/8” or 1/2” portable drill. 2. Insert the SAMMYS into the #14SW (red) nut driver (p/n 8114910). With drill unit in a horizontal position and at a right angle to the structural member, begin installation. 3. When the nut driver spins free on the SAMMYS, stop the drill and remove. 4. The unit is now ready to receive 1/4”, 3/8” or metric all thread rod or bolt stock. Note: When installing SWDR, follow the above instructions, then add retainer nut and torque to 20 foot lbs. for maximum pullout in purlin steel. Composite/Truss Consult truss manufacturer for recommended installation point. *Pre-drilling may be required for Model SWG 25-380 (tools available on pg 10 ) Product Features • No pre-drilling required. • Quick to install using the Sammy Nut Driver with an 18V cordless drill/driver. • Saves time from traditional methods. • Reduces installation cost. • Made in the U.S.A. 8 For the most up to date information, visit www.sammysuperscrew.com SAMMY X-PRESS®STEEL STEEL STEEL STEEL STEELApprovals Rod Size Part Number Model Description Ultimate Pullout (lbs) UL Test Load (lbs) FM Test Load (lbs) Min Thick Max Thick Box Qty Case Qty Application VERTICAL MOUNT 1/4" 8181922 XP 200 X-Press 200 1146 (22 ga) 185 (Luminaire) 250 (Luminaire) .027" .056”.125” 25 125 Metal Deck 3/8" 8150922 XP 20 X-Press 20 1146 (22 ga) 850 (2½" Pipe) 185 (Luminaire) 250 (Luminaire) 283 (Conduit & Cable) 940 (2" Pipe) 1475 (4” Pipe) .027" .027” .056” .125” 25 125 Metal Deck 3/8" 8153922 XP 35 X-Press 35 1783 (16 ga) 1500 (4" Pipe) 85 (Luminaire) 250 (Luminaire) 416 (Conduit & Cable) 940 (2" Pipe) 1475 (4” Pipe) .060” .105” .027” .056” .125” 25 125 Purlin 3/8” 8294922 SXP 20 Swivel X-Press 20 1061 (22 ga Vertical) 829 (45° Off Vertical) 750 (2” Pipe) 170 vertical (Luminaire) 80 @ 45° (Luminaire) 283 vertical (Conduit & Cab 233 @ 45° (Conduit & Cabl 635 (2” Pipe) le) e) .027” .125” 25 125 Metal Deck 3/8" 8295922 SXP 35 Swivel X-Press 35 1675 (16 ga Vertical) 1558 (89° Off Vertical) 1500 (4" Pipe) 250 vertical (Luminaire) 80 @ 90° (Luminaire) 500 vertical (Conduit & Cab 333 @ 89° (Conduit & Cabl 635 (2" Pipe) le) e) .060".125” 25 125 Purlin 3/8" 8150922 XP 20 Sammy X-Press 20 1146 (22 ga) 850 (2½ Pipe) Pre-Pour Structural Concrete@ 3000 p Post-Pour Range II LWC≤ 35 PCF (lbs/ si 25 ft³) 125 Metal Deck (Pre-Pour) Metal Deck (Post-Pour) HORIZONTAL MOUNT 3/8" 8293957 SWXP 35 Sidewinder X-Press 35 1798 (16 ga) 1250 (3½" Pipe) 80 (Luminaire) 416 (Conduit & Cable) .060”.125” 25 125 Purlin Sammy X-Press® Part Number Model Description Each Qty 8194910 UXPIT* Universal X-Press It Tool 1 8195910 RXPIT Retro Socket for 8151910 1 8152910 XPDB 25/64" Drill Bit 1 Sammy X-Press It® INSTALLATION TOOL UXPIT for extreme or variant roof pitches Post-Pour Range II LWC≤ 35 PCF (lbs/ ft³) Pre-Pour Structural Concrete @ 3000 psi Product Features • The Sammy X-Press expands to provide direct vertical attachment in: - Metal Deck (22-16 gauge) - Z-Purlin (18-16 gauge) • The Sammy X-Press Swivel allows you to hang plumb in extreme roof pitches: - 89° in Z-Purlin - 45° in metal deck for 12/12 pitch • The Sammy X-Press Sidewinder expands to provide horizontal attachment in: - 16 ga - 3/16” steel - purlin, tubular steel. • Installs in seconds, saving time & installation costs. • Use in applications where access to the back of the installed fastener is prohibited. ie. metal roof deck, tubular steel, or vapor barrier fabric. • Less jobsite material needed. • No retaining nut required. • Provides design ﬂexibility. *Tool Includes: Sleeve, Bit Receiver, Hex Wrench, and 25/64” Drill Bit. To watch a video demonstration of the Sammy X-Press, visit http://www.sammysuperscrew.com/sammyxpress.htm (XP) (SXP) (SWXP) Patent Pending Patent No. 6,935,821 Patent Pending Patent Pending Installs into Metal Deck, Purlin, or Tubular Steel June 2007 CMINTERTEK Warnock H e r s eyUSC PRODUCT DATA SHEET Metacaulk® 1000 Firestopping Sealant 1. Product Description Metacaulk® 1000 is a one component, general purpose fire rated sealant and smoke seal for construction joints and through-penetrations. Metacaulk® 1000 is a water based, extremely intumescent, non-sag caulking grade sealant that is easy to apply as well as to retrofit. It cures to an elastomeric seal that is suitable where dynamic movement is expected. In the event of a fire, Metacaulk® 1000 will prevent the spread of flames, smoke, hot gases and water through joint openings and through-penetrations. No dilution or mixing is required for use. No special skills are necessary for installation. Metacaulk® 1000 is applied with a conventional caulking gun, bulk loading gun or can be troweled from the pail. For large applications, it can be pumped directly from the pail. Metacaulk® 1000 systems are rated for 1, 2, 3 and 4 hours in accordance with the ASTM E814 (UL1479),UL 2079 and ULC-S115-95 test standards. Metacaulk® 1000 is protected in a wet stage as well as in a dry stage against mold growth with a combination of biocides. Use Metacaulk® 1000 for various applications: Top of the Wall Construction Joints Deflection Track Wall Systems Up to 2" (51 mm)PVC (Open) Up to 3" (76 mm)PVC & ABS (Closed) Crosslinked Polyethylene (PEX) tubing Steel, Copper, Cast Iron and EMT Pipe Flexible Conduit Fiberglass Insulated Pipe Armaflex Insulated Pipe Telephone, Communication and Power Cables HVAC Ductwork Activation of Intumescence: Expansion Begins 375˚ F (190˚C) Expansion Greatest 575˚ (302˚) to 1100˚ F(593˚ C) Color Red Cure Time 3 to 4 weeks (at 77˚F/ 25˚C) Density 10.5 +/- 0.5 lbs./gal. 1.25 kg/L Elastomeric Yes Freeze-Thaw Excellent Skin Over Time 30 min. (at 77˚ F/ 25˚C) pH Value 6.5 to 7 Volume Coverage: for 10.3 oz. tube(304ml) 18 cu. in. (295 cc) for 5 gallon (18.9 liter) 1155 cu. in. (5000 cu. cm/L) VOC Negligible ASTM E 84, UL 723 Tunnel Test Flame Spread 5 Smoke Index 10 STC 54* *Tested in a UL 411 wall assembly/section to ASTM E90. 3. Applications Metacaulk® 1000 can be used in interior applications as a general purpose fire rated sealant and smoke seal for construction joints on both vertical and horizontal surfaces. For a complete list of product applications or for additional technical information, call RECTORSEAL for the latest updated information. Metacaulk® 1000 Features • Water Based • Excellent Freeze-Thaw • Flexible Set • Highly Intumescent • Paintable • VOC Compliant • Safe and Easy to Use • Minimum 2 Year Shelf Life 2. Material Properties Asbestos Fillers None Solvents None Hazardous Ingredients None Application Caulking Gun or Trowel 2.09 Classified System Numbers TRC/PV 60-03, TRC/PV 120-13, TRC/PV 120-15, TRC/PV 120-17, TRC/PHV 120-09, CAJ1320, CAJ 2112, CAJ 2113, CAJ 3086, CAJ 3087, CAJ5134, CAJ 5070, CAJ 5077, CAJ 5078, CAJ 1221, CAJ 2120, CAJ 2119, CAJ 2122, CAJ 5085, CAJ8047, CAJ 8050, CAJ 2134, CAJ1260, CAJ1261, CAJ1263, CAJ1296, CAJ1263, CAJ5136, CAJ1329, CAJ1327, CAJ2245, CAJ2247, CAJ6025,WL 5057, WL 5059, WL 5061, WL 5063, WL5084, WL5092, WL 2102, WL 2104, WL 2106, WL 1099, WL1159, WL1199, WL 1104, WL 1102, WL 1108, WL 1106, WL 2108, WL2238, WL2192, WL2190, WL2201, WL2209, WL3155, WL3152, WL5075,WL1120, WL1110, WL1116, WL1114, WL1161, WL1177, WL1179, WL1181, WL5127, WL7034, WL7036, WL6008, WJ 5016, WJ 5018, WJ 5020, WJ 5022, WJ 2023, WJ 2025, WJ 2027, WJ2065, WJ2063, WJ2073, WJ 1036, WJ 1038, WJ3056, WJ3058, WJ5029, WJ5033, WJ1045, WJ1043, WJ1081, WJ1059, WJ1061, WJ1079, WJ 5059, WJ7016, WJ7014, WJ5039, FC 1030, FC 1032, FC 2065, FC 5020, FC 5022, FC 2077, FC 2075, FC 2076, FC2190, FC2192, FC2132, FC2130, FC1055, FC1041, FC2148, FC1061, FC3035, FC1065, FC1063, FC3051, HWD 0014, HWD 0179, HWD0056 10. LIMITED WARRANTY RectorSeal makes the Limited Express Warranty that when the instructions for storage and handling of our products are followed we warrant our products to be free from defects. THIS LIMITED EXPRESS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTIES, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND OF ANY OTHER OBLIGATION ON THE PART OF RECTORSEAL. The sole remedy for breach of the Limited Express Warranty shall be the refund of the purchase price. All other liability is negated and disclaimed, and RectorSeal shall not be liable for incidental or consequential damages. Suggestions and recommendations covering the use of our products are based on our past experience and laboratory findings. However, as we have no control as to the methods and conditions of application, we only assume responsibility for the uniformity of our products within manufacturing tolerances. E-07 METACAULK ® 1000 and in 5 gallon (18.9 L) pails. 8. Limitations Metacaulk® 1000 is not designed to be used in areas under continuous immersion or in areas which would be continuously wet. Metacaulk® 1000 should not be used against hot uninsulated surfaces above 300˚ F (149˚ C). 9. Cautions FOR CHEMICAL EMERGENCY, SPILL, LEAK, FIRE, EXPOSURE OR ACCIDENT, CALL CHEMTREC-DAY OR NIGHT 1-800-424-9300. PRECAUTIONS: Do not take internally. May be harmful if swallowed. May cause eye and skin irritation if prolonged or repeated contact occurs. Wash after handling. FIRST AID: For any overexposure, get immediate medical attention after first aid is given. Eyes- Flush 15 minutes with clean water. Skin-Wash with soap and water. Inhalation-Remove to fresh air. Ingestion-Only if conscious, give large amounts of water and INDUCE VOMITING. FIRE AND SPILLS: Use water fog, CO2, foam, or dry chemicals. Wipe up spills to prevent footing hazard. Clean up with scrapers and water. STORAGE AND HANDLING: Store away from heat sources. Keep container closed. Do not reuse empty container. KEEP OUT OF REACH OF CHILDREN. For additional information, refer to Material Safety Data Sheet. For additional technical service, call: 1-800-231-3345 fax: 1-800-452-2824 www.rectorseal.com www.metacaulk.com Metacaulk® 1000 is also an excellent fire rated acoustical sealant and can be used in areas under constant vibration or movement. Metacaulk® 1000 can also be used on various penetrations such as EMT, telephone & power cables, insulated pipes, etc. in concrete floors and walls , gypsum walls as well as wood floors. Use Metacaulk® 1000 to prevent the spread of fire and smoke through joints in fire rated gypsum wallboard partitions, concrete block or concrete walls and/ or concrete or corrugated steel deck floor/ceiling assemblies. 4. Installation Data Install Metacaulk® 1000 using standard caulking techniques or trowel from pails. Metacaulk® 1000 may also be pumped from the pails. When damming materials are needed, use only materials approved for the specific application. TYPICAL TOP OF WALL INSTALLATION Step 1) Cut and fit the gypsum wallboard to the contour of the steel decking leaving a maximum 3/4" (19 mm) relief gap. Step 2) Pack the flute openings and relief gap with required amount of fiberglass insulation and recess to required depth. Step 3) Gun, trowel or pump the sealant as required to the specified depth. Properly tool sealant surface flush with the wall. 5. Testing Data For specific test criteria, refer to the UL's Fire Resistance Directory or Warnock Hersey International Listing Directory or call RECTORSEAL Metacaulk® 1000 was tested at positive pressure with a minimum 0.01 (2.5 Pa) inches water and in accordance with ASTM E814 (UL 1479), UL 2079 and ULC-S115-95. Complies to Required Environmental Exposure Testing of Accelerated Aging and High Humidity as per UL 1479 Fire Test of Through-Penetration Firestops. FGG/BM/CZ™ System Compatible* indicates that this product has been tested, and is monitored on an ongoing basis, to assure its chemical compatibility with FlowGuard Gold®, BlazeMaster® and Corzan® pipe and fittings. FlowGuard Gold®, BlazeMaster® and Corzan® are licensed trademarks of the Lubrizol corporation. 6. Storage & Handling Metacaulk® 1000 should be stored between 35˚F (2˚C) and 120˚ F (49˚ C). to obtain a minimum 2 year shelf life. NOTE: Do not dilute, no mixing is required. Best if protected from freezing. If freezing occurs, thaw completely before using. Keep products stored under protective cover in original containers. 7. Availability Metacaulk® 1000 is available in 10.3 oz. (304 ml), 30 oz.(887 ml) caulking tubes and 20.2 oz. (597 ml) sausage pack 2.09a UL Listed System: HWD0014 Tested as Per UL 2079 at 25% Compression or extension for 500 cycles 1/4" (6 mm) Metacaulk® 1000 Steel/Wood Stud 2 Layers of 5/8" (16 mm) Type ’X’ Corrugated Steel DeckFiberglass Insulation Gypsum Wallboard (19mm)(76 mm) PH-11.11 PROJECT INFORMATION APPROVAL STAMP Project:TApproved Address:TApproved as noted Contractor:TNot approved Engineer:Remarks: Submittal Date: Notes 1: Notes 2: BEAM CLAMPS Fig. 92 Universal C-type Clamp (Standard Throat) Size Range: 3⁄8" and 1⁄2" Material: Ductile iron, hardened steel cup point set screw and locknut. Finish: TPlain or TGalvanized Service: Recommended for use under roof installations with bar joist type construction, or for attachment to the top or bottom flange of structural shapes where the vertical hanger rod is required to be offset from the edge of the flange and where the thickness of joist or flange does not exceed 3⁄4". Approvals: Complies with Federal Specification A-A-1192A (Type 19 & 23) WW-H-171-E (Type 23), ANSI/MSS SP-69 and MSS SP-58 (Type 19 & 23). UL, ULC Listed and FM Approved. How to size: Size of clamp is determined by size of rod to be used. Installation: Follow recommended set screw torque values per MSS-SP-69 (See table on page 233) Features: • They may be attached to horizontal flanges of structural members in either the top beam or bottom beam positions. • Secured in place by a cup-pointed Set Screw tightened against the flange. A Jam Nut is provided for tightening the Set Screw against the Body Casting. • Thru tapping of the body casting permits extended adjustment of the threaded rod. • Can be used with Fig 89X retaining clip for seismic applications. Ordering: Specify rod size, figure number, name of clamp and finish. FIG. 92: LOAD (LBS) • WEIGHT (LBS) • DIMENSIONS (IN) • TORQUE (IN-LBS) Rod Size A Set Screw Size Torque Value Max Loads ■ Weight C D E F G HTop Bottom 3⁄8 3⁄8 60 500 250 0.34 1 5⁄16 19⁄16 9⁄16 13⁄16 3⁄8 1⁄2 1⁄2 1⁄2 125 950 760 0.63 1 3⁄8 113⁄16 1⁄2 11⁄16 7⁄16 23⁄32 ■ Maximum temperature of 450° F F D AT LEAST ONE FULL THREAD OF ROD MUST BE EXPOSED H C E G 3⁄4" JAM - NUT SET SCREW 1" BODY CASTING A $ % +26( %5$,' 6+,33,1*%$5 /5(/%2: 5(7851 6833257%5$&.(7 $,55(/($6(25'5$,13/8* *5229('(1' 0/8*121( 0(75$)/(;),5(/223 *5229('(1'6029(0(17 &217$&7)$&725<)25$'',7,21$/6,=(6$1'029(0(176$//',0(16,216,1,1&+(6 127(0(75$/2236$1'/$5*(5,167$//(',1$1<25,(17$7,2127+(57+$1+$1*,1*'2:10867+$9(7+(5(78516833257('6((,167$//$7,21,16758&7,216 0$7(5,$/62)&216758&7,21 (1'),77,1*6&$5%2167((/6&+67':7 +26( %5$,'67$,1/(6667((/6(5,(6 (/%2:&$5%2167((/6&+67':7 5(7851&$5%2167((/6&+67':7 )25),5(635,1./(56<67(06 =% 68,7$%/()2586(,1'5<3,3(6<67(06)257(03(5$785(672) 7KH0HWUDIOH[&R 6833257%5$&.(7&+$1*( 6,=(6$''(' 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