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HomeMy WebLinkAboutEquipment SubmittalMake Up Air Unit Aquatic Bath 801 Northern Pacific RD SE Yelm, WA 98597 ASEI Job No. 3843 March 6, 2018 Prepared by: 3602 S. Pine St. Tacoma, WA 98409 Phone (253) 572-9484 Fax (253) 383-6337 Project Manager: Mike Riggins For: Aquatic Bath 801 Northern Pacific Rd SE Yelm, WA 98597 Attn: Paul Kimble (360 458 3900) X13461 October 22, 2025 VSU-230-H50 Unit Performance Design Conditions Elevation (ft)Summer Winter (°F)Supply (CFM)Outdoor Air (CFM)DB (°F)WB (°F) 30 86.1 66.8 24.0 58,000 58,000 Unit Specifications Qty Weight (lb)Cooling Type Heating Type Unit Installation Unit ETL Listing 1 5,691 (+/- 5%)None Direct Gas-Fired Outdoor ANSI Z83.4 / CSA 3.7 Configuration Unit Orientation Unit Configuration Outdoor Air Intake Return Air Intake Supply Air Discharge Vertical Constant Volume 100% OA Bottom -Top Heating Specifications Type Gas Type Gas Pressure Capacity (MBH)Temperature Rise (°F) Performance Min (in. wg) Max (Psi)Input Output EAT (°F)LAT (°F) Direct Gas Natural 18 5 5,174.6 4,760.6 76.0 24.0 100.0 Air Performance Type Total Volume (CFM) External SP (in. wg) Total SP (in. wg)RPM Operating Power (hp) Fan Qty Type Size (in.)Drive-Type Supply 58,000 0.4 1.311 530 38.62 (x2)2 Forward Curve 30.2 Belt-Drive Motor Specifications Motor Qty Size (HP)Enclosure Efficiency RPM Supply Fan Motor 1 40 TEFC NEMA Premium 1725 Electrical Specifications Power Supply Rating (V/C/P)MCA (A)MOP (A)SCCR Unit 460/60/3 65.9 110 5kA 09/02/2025Printed Date: Aquatic BathJob: Unit 3926 (40HP)Mark: VSU-230-H50Model: Generated by: matt@dorse.comCAPS 4.48.981 Page 1 of 11 Z:\Matt\Greenheck CAPS\Jobs\Aquatic Bath.gfcj CONSTRUCTION FEATURES AND ACCESSORIES Unit Unit Installation - Outdoor Std Unit Construction - Double Wall X Wall Insulation - 1in. fiberglass - Tempering on X Corrosion Resistant Fasteners Std Access and Connections - Right side when facing intake X Service Access - Hinged access doors X Unit Finish - G90 Galvanized X Finish Color Supply Fan - Belt-drive, forward-curved X Supply Fan and Motor Vibration isolation - Neoprene X Controls Unit Controls - Microprocessor X Remote Panel BMS Communication - Monitoring and control BMS Protocol Temperature Control - Discharge control X Supply Fan VFD - VFD by factory X Supply Fan Control - Constant Volume X Unoccupied Mode (Night Setback) Recirculation Control Control Accessories Touchscreen Mounting Heating Inlet Air Sensor X Cooling Inlet Air Sensor Dirty Filter Switch X Fire Stat Type III (Ships loose) 120V/24V Smoke Detector (Ships loose) Inlet Damper End Switch X External Cooling Lockout Relay Freeze Protection (Supply Air Low Limit)X Auxiliary Supply Starter Contacts Auxiliary Exhaust Starter Contacts Airflow Proving Monitoring Contact X Accessories Factory Installed, Lockable, NEMA 3R Disconnect Std Supply Air Filters - 2" aluminum, 20x25x2 - (42)X Outdoor Air Inlet Damper X Supply Air Outlet Damper Return Air Damper Diffuser Unit Mounting Stand - 48 in X Service Platform X Fan Bearing Extended Lube Lines X Inlet Damper Module Spare Belts Spare Filters Motor with Shaft Grounding Service Outlet Service Lights Gas Heating Accessories Pilot Ignition Std Flame Sensing - Flame rod X Flame Safeguard Display X Agency Approval - ETL Std FM Compliant X High Gas Pressure Switch X Low Gas Pressure Switch X Visual Indication Valves X Proof of Closure Valve X External Gas Pressure Regulator (Ships loose) Carbon Dioxide Sensor (Ships loose) Warranty Options Unit Warranty - 18 months (std.)X 5 Year Compressor Warranty 5 Year Burner Warranty X 10 Year Burner Warranty Standard Option Std Not Included Included X Notes The Inlet damper is a motorized general purpose damper, model VCD-20. 09/02/2025Printed Date: Aquatic BathJob: Unit 3926 (40HP)Mark: VSU-230-H50Model: Generated by: matt@dorse.comCAPS 4.48.981 Page 2 of 11 Z:\Matt\Greenheck CAPS\Jobs\Aquatic Bath.gfcj Fan Charts And Performance Supply Fan Performance Total Volume (CFM) External SP (in. wg) Total SP (in. wg)RPM Operating Power (hp) Motor Fan Qty Size (HP)Qty Type Drive-Type 58,000 0.4 1.311 530 38.62 (x2)1 40 2 Forward Curve Belt Pressure Drop (in. wg) Diffuser Weatherhood Filter Damper Cooling Heating External Total --0.128 0.158 -0.625 0.4 1.311 Sound Performance in Accordance with AMCA Sound Power by Octave Band Lwa dBA Sones62.5 125 250 500 1000 2000 4000 8000 103 105 103 98 96 96 91 86 102 91 80 Supply Fan 09/02/2025Printed Date: Aquatic BathJob: Unit 3926 (40HP)Mark: VSU-230-H50Model: Generated by: matt@dorse.comCAPS 4.48.981 Page 3 of 11 Z:\Matt\Greenheck CAPS\Jobs\Aquatic Bath.gfcj Heating Specifications Heating Performance Type Gas Type Gas Pressure Capacity (MBH)Temperature Rise (°F) Performance Min (in. wg) Max (Psi)Input Output EAT (°F)LAT (°F) Direct Gas Natural 18 5 5,174.6 4,760.6 76.0 24.0 100.0 Gas Train Details Redundant Main Valves Electronic Modulating Valve Pilot Valve Internal Regulator Visual Indication Valve Proof of Closure Valve Gas Pressure Switch(es) External Regulator Std Std Std Std Yes Yes High & Low - Additional Heating Information ETL Approved FM Compliant Temperature Control Flame Sensing Ignition Control CO2 Sensor Flame Safeguard Display Std Yes Discharge Flame Rod Pilot -Yes Unit Details 92% thermal efficiency Cast aluminum burner manifold with stainless steel mixing plates Electronic modulation burner control 10 second pre-purge sequence Low fire start Gas and Electrical Connections ELECTRICAL CONNECTION 2 1/2" NPT GAS CONNECTION 180.084 48.000 75.508 30.058 7.166 09/02/2025Printed Date: Aquatic BathJob: Unit 3926 (40HP)Mark: VSU-230-H50Model: Generated by: matt@dorse.comCAPS 4.48.981 Page 4 of 11 Z:\Matt\Greenheck CAPS\Jobs\Aquatic Bath.gfcj ELEVATION VIEW 180.084 63.206 48.000 Notes - Elevation View Standard configuration for unit access is on the right-hand side, when looking into the unit intake in the direction of airflow. Order of unit sections is from intake of unit to discharge of unit. Sections included on this unit: Filter Section, Heating Section, Blower Section Stand will ship separately from the unit. Insulation: Double Wall, from Burner Section through end of unit. 09/02/2025Printed Date: Aquatic BathJob: Unit 3926 (40HP)Mark: VSU-230-H50Model: Generated by: matt@dorse.comCAPS 4.48.981 Page 5 of 11 Z:\Matt\Greenheck CAPS\Jobs\Aquatic Bath.gfcj PLAN VIEW SUPPLY DUCT 63.206 156.353 37.0006.315 15.176 103.500 Notes - Plan View Standard configuration for unit access is on the right-hand side, when looking into the unit intake in the direction of airflow. END VIEW 180.084 156.353 48.000 09/02/2025Printed Date: Aquatic BathJob: Unit 3926 (40HP)Mark: VSU-230-H50Model: Generated by: matt@dorse.comCAPS 4.48.981 Page 6 of 11 Z:\Matt\Greenheck CAPS\Jobs\Aquatic Bath.gfcj Clearance Specifications Recommended Minimum Combustible Clearances Floor (in.)Top (in.)Sides (in.)Ends (in.) Insulated Units 0 0 0 0 Non-Insulated Units 0 6 6 6 Notes - Combustible Clearances Clearance to combustibles is defined as the minimum distance required between the heating source and the adjacent combustible surfaces to ensure the adjacent surface's temperature does not exceed 90 F above the ambient temperature. Recommended Minimum Service Clearances Housing 32 and less (in.)Housing 35 and higher (in.) 42 on the controls side of the unit 48 on the controls side of the unit Notes - Service Clearances To ensure ample space for component removal (evaporative cooling media, coils, filters, etc.), service clearances should be 6 in. wider than the width of the module itself. 09/02/2025Printed Date: Aquatic BathJob: Unit 3926 (40HP)Mark: VSU-230-H50Model: Generated by: matt@dorse.comCAPS 4.48.981 Page 7 of 11 Z:\Matt\Greenheck CAPS\Jobs\Aquatic Bath.gfcj Wiring Diagram GREENHECK Building Value in Air. LEGEND R CAUTION UNIT SHALL BE GROUNDED IN ACCORDANCE WITH N.E.C. POWER MUST BE OFF WHILE SERVICING. NOTES USE COPPER CONDUCTORS ONLY 60° C FOR TERMINALS RATED LESS THAN 100 AMPS. 75° C FOR TERMINALS RATED 100 AMPS OR MORE. FIELD CONTROL WIRING RESISTANCE SHOULD NOT EXCEED 0.75 OHM. FIELD WIRED FACTORY SUPPLIED AND WIRED WIRE COLOR CODE Wiring Diagram Code: BK BLACK BL BLUE BR BROWN GY GRAY LT BL LIGHT BLUE O ORANGE PK PINK PR PURPLE R RED W WHITE Y YELLOW Wiring Template: Q20 4 AMP AMPLIFIER D1 INLET DAMPER D1L INLET DAMPER LIMIT DS1 MAIN DISCONNECT SWITCH FSC FIRE SYSTEM CONTACT FSG FLAME SAFE GUARD FU#FUSE HLC HIGH LIMIT CONTROL M#MOTOR MOD MODULATING VALVE OAT OUTDOOR AIR TEMP OL#MOTOR OVERLOAD PS1 DIRTY FILTER SWITCH PS2 AIR PROVING SWITCH PS3 LOW GAS PRESSURE SWITCH PS4 HIGH GAS PRESSURE SWITCH PS9 AIRFLOW PROVING SWITCH R5 ALARM RELAY R6 GAS VALVE STATUS RELAY RE UNIT ENABLE RELAY RF SUPPLY FAN RELAY RH HEAT RELAY S2 FAN SWITCH S5 OCCUPIED/UNOCCUPIED SWITCH (OPTIONAL - REF. IOM) CLOSED=UNOCCUPIED - OPEN=OCCUPIED SAT SUPPLY AIR TEMP SG SPARK GENERATOR ST#MOTOR STARTER TR#TRANSFORMER V1 PILOT VALVE V2 MAIN VALVE VFD VARIABLE FREQUENCY DRIVE L3 L2 L1 DS1 T3 T2 T1 L2 L3 L1 VFD T1 T2 T3 SUPPLY FANMOTOR FU1 M1 D1 INLET DAMPER C NO PS1 GROUND TO UNIT MAIN POWER 460V DOC NUMBER: ----REV: ---- V1 V2 101102 TR6 L2 V2 T1 SPARK SG T2 HV 10 9 110 109 103 FSG5 F 6 3 PS3 11 RH 14 105 106 107 108 PS2 20 NO C PS4 104 NC C HLC1 SENSOR PS2 NC CCNO 4 7 G 39 38 21 C 20 VA 24 V (115 V)(115 V) DIRECT GAS CONTROL 101 102 TR3 115V FU7 TO T6 (IN+) ON AMP DDC CONTROL RHA2 A1 POST HEAT R5A1 A2 11 R5 14 SN M1 M2 VFD T3 MOD T4 AMP T1 T2T5 (IN-)T6 (IN+) DDC CONTROL C TERMINAL "U6" TO DDC J2 PS9 - AIRFLOW PROVING SWITCH CNC NO 67 6866 AIRFLOW PROVING / EXHAUST FAN INTERLOCK* USER INTERFACE CONNECTIONS: *USE AS A CONTROL SIGNAL WIRING BY OTHERS DRY CONTACTS J8 R J2 J12 CONTROLLER DDC J11 C6 NC6 NO6 NO4 GOG J1 NO3 C3/4/5 NO2 NO1 C1/2 R C J10 U1 U2 U3 U4 U5 U6 U7 U8 U9 U10 GND ID1 ID2 GND Y1 Y2 GNDJ8 GND GND term - + GND J3 Disp.Tx / R x +V C NO or NC ALARM CONTACTS SWITCHES ONACTIVE ALARM OPTIONAL FIELD S5 (OPTIONAL) RE 11 14 G S2 FSC REA2 A1 UNIT ENABLECNC POC 24 RE 21 TO A1 ON VFDA1 SUPPLY FAN CONTROL 24VACVALVE 101 R6A1 A2 110 11 R6 14 SAT OAT 24V TR1 FU615A CLASS J600V 111 112 RFA2 A1 SUPPLY FAN DL1 S4 S6 1817 VFDN-0-1 RF 11 14 S1 A1 AC ON DDCTO Y1 C GU41L693N020NX1NQ20 Manufacturer reserves the right to change, modify, or improve this product at anytime 09/02/2025Printed Date: Aquatic BathJob: Unit 3926 (40HP)Mark: VSU-230-H50Model: Generated by: matt@dorse.comCAPS 4.48.981 Page 8 of 11 Z:\Matt\Greenheck CAPS\Jobs\Aquatic Bath.gfcj SEQUENCE OF OPERATIONS Unit Controls The unit shall be provided from the factory with: •24VAC Transformer •Terminal Strip •Supply Fan VFD •Factory mounted and wired outdoor air inlet damper with actuator Microprocessor Controller The microprocessor control shall be factory programmed, mounted, wired and tested. Controller shall have a lighted LCD display and keypad for changing set points and monitoring unit operation. The controller shall be equipped with the following sensors: •Outdoor air temperature sensor •Supply discharge temperature sensor Unit Start Command A contact closure or jumper wire must be field wired between terminals R and G to enable the unit. When terminal G is energized the unit shall operate as described below. When terminal G is de-energized the unit is disabled. Internal Time Clock (Schedule) The microprocessor controller is equipped with an internal 7-day programmable time clock, allowing the user to add up to seven different occupancy schedules. Occupied/Unoccupied Modes The microprocessor controller offers the following modes for determining occupancy: •The internal time clock •A remote contact (see wiring diagram for details) The unit can be temporarily overridden to the occupied mode via a dry contact or the keypad display. After the override time has expired (1 hr, adj) the unit will return to the scheduled occupied/unoccupied mode. Occupied Mode Unit Start-Up Sequence •Unit enable input must be closed (contact closure between R and G). •Initial delay, microprocessor controller initialization sequence. •Factory mounted and wired outdoor air inlet damper actuator is powered open. •Supply fan starts after adj. delay. •Tempering operation begins (see modes below). Supply Fan Sequence (Occupied) The unit has been provided with a factory mounted variable frequency drive (VFD). The variable frequency drive shall control the supply fan speed as indicated by the following sequence: Constant Volume: The VFD shall be programmed from the factory for a constant supply fan speed. This is to be adjusted for air balancing only and is not to be modulated. Heating Control The heating will be locked out when the outside air is above the heating lockout set point (65 F adj.). When enabled heating will be controlled as follows: Direct Gas Fired Heating The microprocessor controller will modulate the direct gas burner to maintain the active supply temperature set point. 09/02/2025Printed Date: Aquatic BathJob: Unit 3926 (40HP)Mark: VSU-230-H50Model: Generated by: matt@dorse.comCAPS 4.48.981 Page 9 of 11 Z:\Matt\Greenheck CAPS\Jobs\Aquatic Bath.gfcj Supply Temperature Set Point Control (Occupied) The active supply temperature set point shall be adjusted (field selectable): •Locally at the controller. Unoccupied Mode (Disabled) •Supply Fan Is OFF •Factory mounted and wired outdoor air inlet damper actuator is de-energized and spring returns to the closed position. Supply Air Low Limit If the supply air temperature drops below 35 F (adj.) for 300 seconds (adj.), the controller will de-energize the unit and generate an alarm. Alarm Management The microprocessor controller will monitor the unit status for alarm conditions. Upon detecting an alarm, the controller will record the alarm description, time, date, available temperatures, and unit status for user review. A digital output is reserved for remote alarm indication. Possible Alarms Include: •Global Alarm Indication that one or more alarms are present. •Outdoor Air Inlet Temperature Sensor Alarm Outdoor Air Inlet Temperature Sensor Alarm: Failure of the outdoor air inlet temperature sensor. •Supply Air Discharge Temperature Sensor Alarm Failure of the supply air discharge temperature sensor. Unit is shut down. •Supply Air Low Limit Alarm Supply air has fallen below 35 F (adj.) for 300 seconds (adj.). Unit is shut down. •Dirty Filter Alarm Indicates the pressure across the filters has increased above the dirty filter pressure switch setting (field adjustable) •Direct Gas Burner Alarm Indicates an ignition controller flame failure alarm. Requires manual reset at the unit. •Supply Fan Alarm Indicates the supply fan failed to prove for a 30 second (adj.) period. 09/02/2025Printed Date: Aquatic BathJob: Unit 3926 (40HP)Mark: VSU-230-H50Model: Generated by: matt@dorse.comCAPS 4.48.981 Page 10 of 11 Z:\Matt\Greenheck CAPS\Jobs\Aquatic Bath.gfcj Warranty Statement for Make-Up Air Unit Warranty Greenheck warrants the equipment to be free from defects in material and workmanship for a period of 18 months from the date of shipment. Initial startup must be completed within six months of the shipment date, and a startup report must be submitted to Greenheck. DG Burner Extended Warranty Greenheck warrants the direct-fired gas burner to be free from defects in material and workmanship for a period of 5 years from the shipment date.The warranty does not include items deemed as consumable components, including, but not limited to: Igniters, Spark rods, Spark generator, Flame rods,Flame wires, UV eye components, and associated components. Note: Rust, discoloration of the burner material and cracks or holes smaller than .75 in. is not qualification for a defective burner. Warranty Notes Any component which proves defective during the warranty period will be repaired or replaced at Greenheck’s sole option when returned to our factory, transportation prepaid. All warranties do not include labor costs associated with troubleshooting, removal, or installation. Greenheck will not be liable for any consequential, punitive, or incidental damages resulting from use, repair, or operation of any Greenheck product. These warranties are exclusive and are in lieu of all other warranties, whether written, oral, or implied, including the warranty of merchantability and the warranty of fitness for a particular purpose. No person (including any agent or salesperson) has authority to expand Seller's obligation beyond the terms of this warranty, or to state that the performance of the product is other than that published by Seller. As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice. Tempered Air Products (TAP) Statement 2018 09/02/2025Printed Date: Aquatic BathJob: Unit 3926 (40HP)Mark: VSU-230-H50Model: Generated by: matt@dorse.comCAPS 4.48.981 Page 11 of 11 Z:\Matt\Greenheck CAPS\Jobs\Aquatic Bath.gfcj