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20100204 Permit Pkg 10282010City of Yelm Community Development Department Building Division Phone: (360) 458-8407 Fax: (380) 458-3144 Applicant: Name: LA GITANA PIZZERIA Address: 309 YELM AVE E YELM WA 98597 Property Information: Site Address: 3[19 YELM AVE E Assessor Parcel No.: 22719341901 Subdivision: Contractor Information Name: LA GITANA PIZZERIA Address: FRANCESCO OR CARLOS 309 YELM AVE E YELM WA 98597 Phone: Contractor License No.: Expires: 0/00/0000 Project Information: Project: COMMERCIAL REMODEL Description of Work: FIRST FLOOR TENNANT IMPROVEMENT CONVERTING A COFFEE SHO P TO PIZZERIA Sq. Ft. per floor: Heat Type (Electric, Gas, Other): First 1072 Second 200 Third Garage Basement Fees: Item Contractor Fees BUILDING LA GITANA PIZZERIA $ 183.56 MECHANICAL LA GITANA PIZZERIA $ 29.50 PLUMBING LA GITANA PIZZERIA $ 55.00 TOTAL FEES: S 268.06 Applicant's Affidavit: I certify that I have read and examined the information contained within the application and know the same to be true and correct. I also certify that the proposed structure is in conformity with all applicable City of Yelm regulations including those governing zoning and land subdivision, and in addition, all covenants, easements and restrictions of record. If applying as a contractor, I further certify that I am currently registered in the State of Washington _ , Firm Date I ~~ 2 Permit No.: 20100204 Issue Date: 10/28/2010 (Work must be completed within 180 days) Phone: 360-894-0640 Owner: LA GITANA PIZZERIA Lot: ICIAL USE ONLY of Prints: Inspection: Date: By: _ ~it~ ~~ Y~lf~ -~ : rn n: nr; CS `,f OF YELM 105 YELM AVENUE LIEST YELM NA. 98597 360-455-8404 Mercha~~t ID: 8016438502 Term ID: 0054070008016438502008 Sale zzzzzzzzzzzz6414 DEBI1 total; 10~26~10 Inv ~: 000001 RPOrud: Online Rrf +I: 24635794 REz~: ?004371 f i_U~'~~,`~+~I.~ `~ni~ RAT (_1F'EF°; s~ TE4a^i: 001 REF#: LRP; TRRPi: 33.0000 BUI1_f~IP1G "r'ERPSI iE ?010004 183.5t~CF LR GITR?~R FIZZERIfi ;~0'~ YE:EPS R~JE E BEDG 18. aE~CF~ Entry Method; Swiaed TRRN: 33.0000 11JILDIP~ F'Eh'MIT ~ 268.06 ~0100~04 "'~.50CF: LA EITHPSA F'I~ZERIR 09;17'3 3af~ YELPS f3VE. E ~ Code. 954125 1lfi~APPLIEF} "f~,~,;~i~' Merolwnt COPY NO SIGNATURE REOU[REU IHAtA( iIDU! TR~i: ;,:,.1}000 I;~JIEOIPI~ ~'EF~P~IT ~0100?04 JJ,~,'V~JIt' LA GITAPlA F'IZZERIFl JO~~ YEi_ P~ AUE E 1JPIAF'6l_IF1? 5~,i.~Ik TE~+OERED: ~E~8.0F, OT1~R FtF'F'LIEiJ: ~-,9,0F~- CITY OF YELM o COMMERCIAL BUILDING PERMIT APPLICATION FORM p • Project Address~~ 1 ~~ ~~ ~ Parcel #:_ .2 Z ~ (~ .3 y 1 IO~ J G Zoning; _ ~~ ~ Current Use: ~~ 'ee ~ IQ~Proposed Use: ~I ~~e`~' ~ a -: New Construction i Re-Model / Re-Roof /Tenant Improvement ~ Plumbing Mechanical nA' _ Fire Prevent/Supprpess/IAlarm ~ Other Project Description/Scope of Work: I YY~ o~~ ~ ~ c ~~~°A'` c q `ay a uT o_c,. d ~Ci t~~ ~k(s Fe h-~ o ~ e- Project Value Building Area (sq. ft) Parking Garage 1St Floor 2nd Floor 3rd Floor Building Height Are there any environmentally sensitive areas located on the parcel? _~~ If yes, a completed environmental checklist must accompany permit application. BUILDING OWNER/TENANT NAME: ADDRESS EMAIL CITY STATE ZIP TELEPHONE CITY ADDI • CITY CON' PLUA ~,e ~~ ADDI `tli t CITY. / r`nnl- ' FAX EXP DATE CITY LICENSE # MECHANICAL CONTRACTOR TELEPHONE ADDRESS EMAIL CITY STATE ZIP FAX CONTRACTOR'S LICENSE # EXP DATE CITY LICENSE # Copy of Clty Mitigation documentation (TFC). I hereby certity that the above Information is correct and that the construction on, and the occupancy and the use of the above described property will be in accordance with the laws, rules and regulations of the State of Washington and the City of Yelm. Applicant ign ture Dat Owner 1 Cor><tractor /Owner's Agent /Contractor's Agent /Tenant (Please circle one.) All permits are non-transferable and will expire if work authorized by such permit is not begun within 180 days of issuance, or if work is suspended or abandoned for a period of 180 days • 105 Yelm Auenur PO Box 479 Yelm, WA 98597 FlLE GC"'" ~~~~~~ (360) 458-3144 FAX www.ci. .wa.us Gary Carlson From: carlos morist morist [charlymorist@hotmail.com] Sent: Friday, October 22, 2010 3:25 PM To: Gary Carlson Subject: FW: Non Combustible Floor Explanation Hello Gary.this is the email from forno bravo about the oven(landing)...thanks ...carlos > From: josie@fornobravo.com > Subject: Non Combustible Floor Explanation > Date: Fri, 22 Oct 2010 15:22:25 -0700 > To: charlymorist@hotmail.com > Hi Carlos, > This email is to clarify what is written in our installation guide for our Modena wood ovens. On page 6 of that guide it states to "Install this oven only on anon-combustible floor, which extends at least 36" (914 mm) in front of the 30" (762mm) to either side of the door" What this refers to is the actual tray the oven sits on and not the floor that we walk on. > I hope this clarify's the issue for you and let me know if I can be of any further assistance. > Thank you, > ]osie > Forno Bravo, LLC > Operations Manager > josie@fornobravo.com > 800.407.5119 ext. 24 > Fax: 866.496.9920 > www.fornobravo.com Ga Carlson ~ 7 From: Debbie Moody [debbie.moody@orcaa.org] ~ ~.~ / J` Sent: Thursday, September 16, 2010 12:08 PM /~ ~ '~' To: Gary Carlson Subject: FW: Wood burning pizza oven Debbie From: Gordon Lance Sent: Thursday, September To: Debbie Moody Cc: Robert Moody Subject: RE: Wood burning Here is my take on this. 16, 2010 11:10 AM pizza oven No, a pizza oven at a restaurant would not trigger NSR as it is categorically exempt pursuant to ORCAA 6.1(c)(78). Also, a pizza oven is not required to cease operation during a curtailment (either stage 1 or stage 2) as it is a "cook stove" and is specifically excluded from the definition of "solid fuel burning device" (as defined in ORCAA 8.1.1). Gordon From: Debbie Moody Sent: Thursday, September 16, 2010 10:53 AM To: Gordon Lance Cc: Robert Moody Subject: FW: Wood burning pizza oven I think I just passed a call on to you about something similar. Can you answer his questions. Thanks. Debbie From: Gary Carlson [mailto:garyc@ci.yelm.wa.us] Sent: Thursday, September 16, 2010 10:47 AM To: Debbie Moody Subject: Wood burning pizza oven Would a wood burning pizza oven in a restaurant require an Air Operating Permit? The unit I am reviewing has UL rating but no EPA classification. Would it be allowed to operate during a stage burn ban? The proposal is to use hard wood only as fuel. Thank you. Gary Carlson Building Official City of Yelm Gary Carlson From: Carlos morist morist [charlymorist@hotmail.com~ Sent: Thursday, September 16, 2010 1:16 PM To: Tami Merriman; Gary Carlson Subject: FW: Wood fired pizza oven From: gordon.lance@orcaa.org To: charlymorist@hotmail.com Date: Thu, 16 Sep 2010 11:22:48 -0700 Subject: Wood fired pizza oven Hello Carlos -Here is a summary of our telephone conversation regarding the pizza oven you are considering installing in Yelm. 1. Installation of a pizza oven does not require apre-construction permit in ORCAA's jurisdiction (which includes Thurston county). The exemption is found in ORCAA Regulations Rule 6.1(d)(78). So, in short, there is no notification or permitting required for the pizza oven pursuant to air quality regulations. 2. With respect to air quality burn bans. A pizza oven is considered a "cook stove" (ORCAA Regulations Rule 8.1.1) and not a "solid fuel burning device". As a result, the stage 1 and stage 2 curtailments specified by ORCAA Regulation Rule 8.1.4 do not apply to a pizza oven. So, in short, the owner of a pizza oven is not required to cease operation of the pizza oven during an air quality burn ban. I hope this helps. Let me know if you need more clarification. Gordon Lance, Air Quality Engineer II +++++++++++++++++++++++++++++++++++++++++++ Olympic Region Clean Air Agency -Clean Air is Everyone's Business 2940-B Limited Lane NW • Olympia, WA 98502 1-800-422-5623 • (360) 539-7610 x107 • www.orcaa.org Find us on Facebook ,~ ~~ ~{$ 3 #4- I i '~ bv',~' How ~e 2 Wz~l , 'O~ev~ov2( ~~~ ~S V ~,ppr~v z 7 ~~a,~ e 5 ~' ~ o s c~ ~-e- o~ ~pfw~ ~' ~~ ~ ~~Q ~Qd (rs ~.~~ V' ~ ~ i l I yy a -.C~ cr _a ~ o `t ~ e_ ~C ~ t S ~ ~.. 4~a~,~ 1 ~ 2 c,~ al~ ~ R~ ~ i~~ ~~ ~(" ~~~. ~ ~ GCO (1MO ~ ~~ ~~ ~iSIE © ~ ~ e ~ ~ s~~~ ~. ~~~ ~ ,~ IN ~,J ~~~ /'~ a~~a M ~~ ~~ p~ ~ -- o ~C ~ C ~~M ~ S ~ S" ~ ~~~~:~~~~~s S k -}- >.o ~ l ~' PI r Q ~,. d c~ s S'o o ~, ~~ ~,Cr o o ~ ~ rQ ~f 0 rI ~~ ~ ~; u S ~.a._~X w~ i.ri?l~ ~ew~ov~ ~ ve ~ . f~ e S~~ ~~oa ~: #~ - ~~ - ~9- I# ~o la $ ~,c.T~. ~o o t~ Lu Z ~~ ~i 0 I1~. ~ S ~ tti ~ S ~ lti o ~ ~S a` --~ ~ ol,,~ Q, ~ o e~ Mn ~-~~, nn-e- J eel ~S ~Sz/• ~~~ .--, S`c~ o Q-- j Adare~~ J ~U:iS~~, 3£~~ ~/ELM f~VE t j f ;~ I w w e_ f o ~ ~ ~ l ~~ ~,. ~ 2 ~ S~I e I' ~ 1-0-~ ~ ~ f'_ 2~ V1 ~WVt~Ir ~ ~u~ IneSS Q~ ~ ~~~Q ~`~ ~ `~~~~~`~~ use ~e~aQ ~o vi -~ ~~D~ ~`~~{ 2 Lo s Mo ~~ 5~ ~-~I ~rz -~cesc~ ~ G-~ e~~ ~3~0~ 831{ -0640 ,~~ ~~~~ 5~~~~ok C ~ ToW-~~~.~~~ 1~ ~~~e 2 ~ e Sc ~ ~ ~ ~ Q ~o Gu ~-,~,~t Oo8 l 13 ~ ~ ~c~ ~ ~~ ~ row ~ 7 ~o~ s L r~ c~~° /~^ I ~ a~ /l J ~ ~~ .. '~ v ~ ~y ~ ~ .~ ~ ~ i ~-aS . ^J J ~ ~ , y s ~ -L ~- --; -- V 0 N j ~ , ~ ~ L ^•~! =-F . ~_ _.. ~_._-~ --=-~-.• ~G~Q~~ ~E'~-~ ~~~~~~~ '" "~ l ,i' ~'I ~-~:~~ w, r (JI ;~ ~2~~x~S r C ~~ i_ ~~ t L I ` ~ ` ~. I ~ c'~ ~ _----- --~e~~-~.P r ~. _, ~~, -`J< ,~ ~ `~' -''' _s _.~ `~~~ ~~~e2rc~Nc e e CW e ~ v, ov e ~, ~„~• ~l ll t ~ ' ~' n~ a ----- ISO ~'~~~~~°~~,~ - - _!D/a~ ,,fie! a ~~.~~~~ ~ U~~~~JGv~ ~ , S~ ~ ~ i1 ,~ J `-- D ~~~~~~ -~ Zoo I ~ OCT ~, _. -- -- G Y• ------------------ s S~~ti~ ~- 1r71~~ "`~ ~~ I ~~~I rl /~ I :~ ~ U ~ ~. I 1-~ UU ~ 1N,U1~~ _I (~r~ 1 DURATECH CHIMNEY 5"-8" DIAMETER INSTALLATION INSTRUCTIONS MH7399 A MAJOR CAU5E OF CHIMNEY RELATED FIItES IS FAILURE TO MAINTAIN REQUIRED CLEARANCES (AIR SFACES) TO COMBUSTIBLE MATERIALS. IT IS OF THE UTMOST IlVIPOR- TANCE THAT THIS CHIMNEY BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS. Read through all these instructions before beginning your installation. Failure to install the chimney as described in these instructions will voi d the manufacLiu er's warranty and may have an effect on your homeowner insurance and UL listing status. Keen these instructions for future use. CONTENTS CLEARANCES ............................................. ........1 PERMITS ................................................. ........2 DURATECH CHII~iNEY APPLICATIONS ............................ ......... 2 EQUIPMENT &MATERIALS ............................... ........ 2 INSTALLATION NOTES .................................... ........3 CHIMNEY DIAMETER ..................................... ........3 CHIMNEY HEIGHT ........................................ ........3 CHIII~IIVEY PLACEMENT .................................... ........ 4 CHIMNEY ENCLOSURE REQUIREMENTS .................... ........ 4 STOVE RECOMMENDATIONS .............................. ........ 5 STEP-BY-STEP DIRECTIONS ............................... ........ 5 CEILING SUPPORTED ...................................... ........5 OFFSET ELBOW INSTALLATION ........................... .......10 EXTENDED ROOF BRACKET INSTALLATION ................ ......11 ROOF SUPPORTED INSTALLATIONS ....................... ...... 12 TEE-SUPPORTED INSTALLATIONS ......................... ......16 MASONRY FIREPLACE INSTALLATIONS .................... ...... 21 ZERO-CLEARANCE FIREPLACE INSTALLATIONS ........... ...... 22 CONNECTION FROM APPLIANCE TO CHIMNEY SYSTEM ...... ..... 22 CHIMNEY MAINTENANCE ................................ .......23 CLEARANCES Always allow at least a 2-inch clearance between DuraTech ChimneyPipe and any combustible materials. Never fill any required clearance space with insulation or any other materials. Combustible materials include lumber, plywood, sheetrock, plaster and lath, furniture, curtains, electrical wiring and building insulation. Keep single wall stovepipe at least 18 inches away from combustible materials, unless a clearance reduction system that is acceptable to the authority having jurisdiction is used, or the appliance to be installed is listed and the instructions specify a different clearance. PERMITS Contactyourlocal Building0fficialorFireOfficialregardingpemuts,restrictions, and installation inspections in your area. DURATECH CIIIlVINEY APPLICATIONS DuraTech Chimney is a complete chimney systemtested and listed to UL 103 HT for the United States, and ULC S604 in Canada. In the U. S., DuraTech Chimney can be used with wood stoves, fireplaces, fireboxes, furnaces, boilers, waterheaters, stoves, ranges, or other residential-type appliances fueledby oil, gas, coal, or wood, that require a UL103 HT chimney system. In Canada, DuraTech canbeusedwith oil & gas fired appliances listed forusewith aType A Chimney, in accordance with ULC 5604 (DuraTech has not been approved forusewithsolid fuel appliances in Canada). DuraTech Chimney is available in 5", 6", 7" & 8" diameters (UL 103 HT Rated), as well as 10",12",14" & 16" diameters (UL 103 Rated). Do not use with forced draft, positive-pressure appliances. The DuraTech Chimney system may have a maximum oftwo (2) offsets(fourelbowstotal)of30°fromvertical. DuraTechChimneyislistedunder ULRe-examination ServiceNumberMH7399. EQUIPMENT & MATERIALS Hammer Dn11 CaulkingGun PlumbBob Screwdrivers (Phillips & Standard) Tin Snips Saber or Keyhole Saw Level Dependable Ladder Tape Measure Proper Gloves and Shoes Eye Protection Materials You May Need: 500°F RTV Silicone Sealant 8 PennyNails #8, 2-1/2" & 1-1/2" Wood Screws RoofingNails INSTALLATION NOTES Properplanning foryour DuraTech Chimney installationwill resultin greatersafety, efficiency, and convenience, as well as saving time and money. You must use only authorized DuraTech Chimney parts to maintain a listed Chimney system (not includingtheconnectorpipe). Donotmixpartsortrytomatchwithotherproducts, oruseimprovisedsolutions. Donotinstalldamagedormodifiedparts. Table 1 lists the authorized DuraTech Chimney components. Practice goodworkmanship. Sloppyworkcouldjeopardizeyourchimney'safety. Keep electricalwiringand insulation away from all chimneys and stovepipes. Ifyou have any questions, be sure tocontact eitheryourdealer orSimpson Dura-Vent directly. Table 1: DuraTech Chimney Components Part 6", 12", 18", 24", 36" & 48" Pipe Sections Elbowwith swivel Tee with Tee Cap AdjustableTee Support Bracket Chimney Cap Round Ceiling Support Box Trim collars for Round Support Boxes Square Ceiling Support Box Flat Ceiling Support Box RoofSupport Trim collar for Roof Support Wall Thimble Finishing Collar Part Firestop Radiation Shield Attic Insulation Shield Elbow Strap Adjustable Wall Strap Anchor Plate Extended Roof Bracket Adjustable Roof Flashing Chase Top Flashing Flat Roof Flashing Storm Collar Transition Anchor Plate Base Tee and Double Base Tee Firestop CHIMNEY DIAMETER Followthe appliance manufacturer's instructions to determine chimney diameter andclearancesbetweencombustiblematerialsandyourheatingappliance. Never choose a chimneywith an inside diameter smaller than your appliance's outlet. To calculate the chimney's outside diameter, add 2 inches to the inside diameter. CHIMNEY HEIGHT TheNational FireProtectionAssociation Standard#211 states: "Chimneys shall extend at least three feetabove the highestpointwhere itpasses through the roof of a building, and at least two feet higher than any portion of a building within ten feet."(Fig 1) DuraTech Chimney may be installed up to 50 feet high. Ifthe chimney extends more than 5 feetabove the roof, an Extended RoofBracketmust be used (seepage 12). Due to the overlap of 2 FT. MIN. ABOVE HIGHEST POQJf OF the joints, subtract 1-1/4 inches from each ~ RGOFWI7'F~I I°Fr. Chimney Section's height to calculate in- 3 FT. MIN. 10' stalledheight ABOVE RooF CHIMNEY PLACEMENT ~~ Whendecidingthelocationofyourchimney, Fig 1 try to avoidmodifications to roofbeams and other structural components ofthe building. CIONIlVEY ENCLOSURE REQUIREMENTS Through Rooms: Interior chimneys shall be enclosed where they extend through closets, storage areas, occupied spaces, or anyplace where the surface of the chimney could be contacted by persons or combustible materials. The space between the outer wall of the chimney and the enclosure shall be at least 2 inches (Fig 2). Multi-Story: Consult local building codes forrequirements inyourarea. Inthe U.S.,theNationalFireProtectionAssociationStandard#211 states: "Factory- builtchimneys thatpassthrough floors of buildings requiring the protection of vertical openings shall be enclosed with ap- provedwallshaving afire resistance rating ofnot less than one hour when such chimneys are located in abuilding less than4 stories in height, andnotlessthan2hourswhensuchchimneysare locatedinabuildingmorethan4storiesinheight." A~TI~ In Canada, except in single-family and two- INSULATION ATTIC sH~.D family dwellings, chimneys which extendthrough SPACE another story must have an enclosure with a fire ~ FIRESTOP resistance rating equal to or greater than that of s ~`Ap oN the floor or roof assembly through which they ~~~~ ~`~~ SECOND pass. ~R Cold Climates: In cold climates, chimneys ~ EN~~RE mountedonanoutsidewallshouldbe enclosedin MUST HAVE z a chase. Exterior chases reduce condensation INCHES OF CLEARANCE and creosote formation, and enhance draft. In- Bcxn svAND dude an access doorby the Tee Cap for chimney FIRST wALt cleaning (Referto Fig 23 page 17) FtooR SUPPORT BOX . , Fig 2 STOVE RECOMMENDATIONS Follow the stove manufacturer's instructions. The requirements stated below pertain to all stoves or other appliances installed with DuraTech Chimney systems. Choice: Choose an appliance that is listed by a recognized testing laboratory, is appropriate foryour needs, and is not largerthan required. Installation: Once the chimney system is in place, install the stovepipe to connect the appliance to the chimney as described in the appliance manufacturer's instructions. Be sure to maintain all required clearances. Flues: Connect only solid fuel appliance per chimney. Operation: Followthe appliancemanufacturer's instructions formaximum effi- ciencyand safety. Overfiring can damage the appliance, stovepipe and chimney. Fuels: Do n~tburn driftwood, plastic, or chemically treatedwood such as raikoad ties. They are corrosive to your appliance, stovepipe and chimney. Follow the appliancemanufacturer'sinstructionsandsafetymanualinregardstofuels. Notall appliances are equipped to burn coal. Coal with a low sulfur contentwill reduce the possibility of corrosion. MobileHomes: Pleasereadtheappliancemanufacturer'sinstructionsandsafety manual carefully. Not all appliances are listed for use in mobile homes. STEP-BY-STEP DIRECTIONS Therearefivegeneraltypes ofDuraTechChimneyinstallations: 1.Ceiling-supported 2. Roof-supported 3. Tee-supported (through-the-wall) 4. Masonry Fireplace 5. Zero-Clearance Fireplace Review the step-by-step directions before beginning your installation. CEILING SUPPORTED 1. Place Appliance: Position the appliance according to the manufacturer's instructions. The flue outlet collar should be placed between the rafters or joists above, if possible. 2. Frame Support Opening: Drop aplomb bob to the center ofthe appliance's flue outlet andmark this center point on the ceiling. Referto Table 2 for specific framing and clearance dimensions. Mark appropriate cutting lines around the centerpoint. Cut a square hole in the ceiling for the Support Box. Frame a level, square opening centered overthe hole which you have cut. (Figures 3 and 4). 3. Install Support: For installation into a flat ceiling, you may use either the Round SupportBox, theFlatCeiling SupportBox, orthe Square Ceiling SupportBox. The cxtMlcvE~ ~_~y AD0.ETA~E FtnstnrrG sroRM --~.~ coLLAR ~ ~~~ ~ r CHIMNEY I`--'L~; // SECT10N5 ATTIC QSULAT,ON MINGAUM OF3 ~~ INCHES BELOW FINISHED CEQING IB INCHES MINIMUM FOR SINGLE-WALL STOVEPIPE ~ FRAMED OPENING ROUND _ SUPPORT SOX ROUND TRIM (YN i 1R Fig 3 F1atCeiling SupportBox isprimarilyusedforOilAppliancesandcomesunpainted. Forthe Square Ceiling SupportBox, referto the Square ceiling installation below. The Round Ceiling Support Box has the option ofa square or round Trim Collar available (Fig 5). The bottom of the Round Support Box must extend at least 3 inchesbelowthefinishedceiling. LeveltheSu}~portBoxandsecuteittothe&aming usingatleastthree8-pennynailsperside(min.ofl2total). Altematively,youmay use 1-1/2"#8 woodscrews (min. of 12 total), insteadofnails. Next, securetheTrim Collar (round or square) to the framing members using the (4)1 "long, round-head wood screws provided (Fig 6). For installation into a cathedral ceiling, you must use the Square Ceiling Support Boxandthetwo-pieceTrim. Thebottomofthesc~uareportionoftheSupportBox mustbeaminimum oft-incheslower(roundportion isanadditional3 incheslower) than the finished ceiling at the lowest side ofthe penetration (Fig 5 & 6). Level the Jo,srs g Support Box and secure itto the framingusing FRAMING atleastthree(3)8-pennynailsperside(minimum '~ ofl2nailstotal),oraminimumof(3)#8,1-1/ 2"wood screws. Adjustthe overlapping "U- / shaped" Trimpieces sothey coverthe Support `~~---~ ~ 3-INCHMAIIMl7M gox, and secure them to the framin members Fig 4 REQumED aELOw g FIMSHEDCEILING using the (6)1-1 /4"long, round head wood screws provided (see Fig 6). 4. Frame Openings: Frame openings in each ceiling or floor above the Support Box (Fig 7). These openings areto holdthe Firestop Radiation ShieldandAttic Insulation Shield. Locate each opening by dropping a plumb bob to the four corners of the opening below. Maintain the minimum clearances and dimen- sions as specified in Table 2. If Elbows must be used to avoid an obstruction, refer to the Offset Elbow Installation section. 5. Cut Roof Opening: Cut an opening in the roof directly above the opening below, and at least 4 inches larger than the chimney's outside diameter to provide at least a 2-inch clearance all around the chimney. The chimney must be centeredwithinthis openingandmaintainthe2-inch clearanceto combustibles. 6. Install Firestop Radiation Shield: A Firestop Radiation Shield is required in multistoryinstallations ateach floorpenetration above thatwhere the Support Box is located. Example: in amultistoryhome where the appliance is onthe ground floor(SupportBoxisinthe lstfloorceiling),youwouldneedaFirestopRadiation Shieldatthe 2ndfloorceiling, andatthe 3rdfloorceiling,etc., includingwherethe chimneypenetratesintotheatkic. Figure7showsatypical2-storyinstallationwith an attic. Note: a Firestop Radiation Shield is not installed where the chimney penetrates through the roof. The Firestop Radiation Shield is installed on the underside ofthe ceiling/floorfi~ning, with the cylindrical "tube" portion ofthe shield FYg 6 SQUARE CEQ.TNG SUPPORT BOX WITH ROUNDCEII.QJG TRIM FRAME BJ SUPPORT WITH PLACE TRIM iN PLACE ~ MiMMIIM OP 2 1NQ~3 BELOW FRJISHED CEQ~NG \~ WOOD SCREWS \, WOOD SCREWS ~ ARE REQUIRED ~' ARE REQUIRED pointing upward (Fig 8}. Use a minimum ofeither(1 } 8 pennynail or (1) #8,1-1 /2"wood screwsper comer. RefertoTable2forframing requirements. 7. Assemble Chimney Sections: Lower the female end of the fast Chimney Section in the Support Box (Fig 9}. It will twist-lock clockwise onto the male end ofthe SupportBox. Turn Pipe Sections firmly clockwise to lock them to- gether. Sheetmetalscrewsarenot required, but they may be used to reinforcethe connection, ifdesired. Use only 1/2" (or shorter) sheet metalscrews. Donotpenetratethe innerlinerofthechimney. ~ S. InstallAtticInsulation Shield: Install the Attic Insulation Shield where the chimneypasses into an attic. It's purpose is to prevent debris and insulationfromgetting too close to the chimney (Fig 10). An installedAttic Insulation Shield is 15 inches high. In attic areas where this shield cannot fit, you must enclo se the atti c portion of the chimney in a framed enclosure. If thechimneyisfullyenclosedthmugh the attic, an Attic Insulation Shield - is not required. If the chimney passes into the attic, install the Attic InsulationShieldasfollows: a. Ifthe Firestop Radiation Shield extends above the attic floor, no modificationsarenecessary. The Table 2 FRAMING DilbffidSIONS FDR CATHEDRAL CEII,ING SUPPORT BOX, FLAT CEILING SUPPORT BOX, ROUND SUPPORT BOX, WALL THllvffiLE, AND FIRESTOP RADIATION SHIELD CHIIdNEY INSIDE 5" 6" ~" g.. DIAMETER FRAMED 11 1!4" 12 1/4" 13 1/4" 14 1/2" OPENING z x x x 111/4" 121/4" 131/4" 141/2" DIIvIENSIONS cAP ~~ ~~ sroRM ~~, FtASxING COLLAR CERMNEY ~ SECT70N ~ ~ ATTIC QJSUI.ATION z INcH MINIMUM SHIELD - CLEARANCE Tn C \i' INSIDE OF ENCI..osuRE ~- FRAMED ENCLOSURE (~`~ ~ ~l FIRESTOP RADIATION SHIELD MINIMUM OF 3 INCEIES BELOW FINSHED CER.WG CIflMNEY SECTION 18 INCH MINIMUM FOR SINGLE WALL STOVEPIPE ROUND SUPPORT BOX Fig 7 FirestopRadiationShieldwillfrtinsidetheAtticInsulation ~-` Shield. FRAMING b. AssembleChimney Sectionsuntilatleast 18 inches of ~ chimney extends above the Firestop Radiation Shield c. Extend the Firestop Radiation Shield tube extension (keep at least 1 " overlap), and secure inplace using sheet FIRESTOP metal screws. T RADIATION SHIELD d. Slip the Attic Insulation Shield over the Chimney and i Firestop Radiation Shielduntilthe base sits squarely on ~ the framed opening (Fig 7 & 10). , Fig 8 e. Secure the Attic Insulation Shield to the top of the framed opening using atleast (3) 8-pennynails or(3) #8,1-1 /2" woodscrews per side (Fig 10). f. Wrap the Collar ofthe Attic Insulation Shield around the chimney and fasten it loosely. Slide the Collar down to meetthe Attic Insulation Shield. Slip the tab through the adj scent slot and fold it back to tighten and secure the Collar (Fig 11). 9. Attach Flashing: In new construction, assemble the Chimney Sections to a point above the roof, then slip the Flashing overthe chimney. On an existing roof, center and install the Flashingbefore extending the chimney above the roof. Allow spacetopemutslidingthenextChimneySectionupthroughtheFlashing. Always insure the chimney remains vertical (use level), andthat at least a 2-inch clearance to combustible materials is maintained all around. Install the upper edge of the Flashingundertheroofing. Nailtotheroofalongtheupperedgeanddowneach sidewith 1-inchroofingnails. Do notnailtheloweredgeoftheFlashing(Fig 12). Be sureto follow localbuildingpractices, as needed. Sealall nail headswithanon- hardening waterproofsealant. On flat or tarred and graveled roofs, nail and seal the F1atRoofFlashing to the roof on all sides with roofing compound. Do notput screws through the Flashing into the ChimneyPipe. 10. Finish Top: Apply ahigh-temperature (500°F),non-hardeningwaterproof TW15T CLOCKWISE TO TIGHTEN ~~\ ROUND Fig 9 ~~ C LAT10N LD gig 10 sealant around the chimney at the point where the Storm Collar will meet the chimney just above the Flashing. ~~ (Figures 12 and 13). Slidethe StormCollardownoverthe ~ ~ chimney to the top of the Flashing. Tighten and seal the ~ ~~ Storm Collar againstthe sealant. After installing sufficient Chimney Sectionstomeettheheightrequirement(Figl), ~ attach the Chimney Cap onto the top of the chimney by ~ ~ ~ ~ Fig 11 holding the collar ofthe cap and twist locking it clockwise onto the chimney. Do not hold upper portion of the cap and twist, as this may damage the cap. The Chimney Cap can be removed for chimney cleaning as describedintheChimneyMaintenancesectionoftheinstructions. UseanExtended RoofBracketifthe chimneyextendsmorethan 5 feetabove the roof. (Figures 16 & 17 in the Extended Roof Bracket section). If you are located in heavy snow country, it is recommendedthata "sputter" be installed, and shouldbefabricated fromheavygaugesheetmetal(Fig 14). Tluswillprotectthechimneybyroutingthe snow around it. This item isnot furnishedbySimpson Dura-Vent. 11. Enclosures: Enclose chimneys where they pass through occupied spaces, including closets. Always maintain at leasta 2 inch clearance betweenthe chimney and any combustible materials. Interior enclosures may be constructed with standard framing and sheathed with sheetrock or plywood. Use Wall Straps as needed to maintain aminimum oft inches ofair space between the chimney and combush~ble materials. PUSH COLLAR GOWN 70 FLASHING AND ROOFING Fig 12 Fig 13 '- SEAL WTTH NON- FASTF.NQtS ~ ~ HARDENING HIOH- 1 ~ sEALArr~r croNe FLASHIV~ OFFSET ELBOW INSTALLATION Elbowsaremanufacturedinl5°and30°anglesmeasuredframthevertical. A30° Elbowisthelargestthatcanbeusedinanoffset. A30°Elbowmaynotbecombined with a 15 ° Elbow to make a 45 ° offset. Avoid Elbows ifpossible, since atotally vertical chimney is more efficient. When Elbows are necessary to avoid obstnzc- tionssuch asrafters,ridgepoles, or j oists,use nomorethan 2 pairs ofElbows in any one chimney system. 10 `°"'-I ER 1. Attach Elbows: Attach Elbow to Chimney Section or otherElbowbytwisting clockwiseuntil they lock firmly. Attach one Elbow to the Chimney Section below, and align it forthe offset. Elbows for DuraTcch have a swivel feature that allow for 360° rotationfor easeofinstallation. Referto Table 3 to ! ~ J~ determine the required offset length and attach an ~__~ '~~ appropriate length (or lengths) of Chimney `~! - ` Section(s)abovetheElbow. Themaximumlensth vow ofchimnexpine between elbows is notto exceed _ _ ^_ ~ 72" (maximum of two chimney sections onlvl. ~~~`°-"~y Attach the second Elbowabove the Chimney Sec- Fig 14 tion to complete the offset (Fig 15). 2. Secure Offset:PlacetheElbowStrap'sbandaroundtheangledportionofthe top Elbow, then tighten the nut andboltuntil the clamp is firm. Wrap the Elbow Strap end over an adj acentj oist orrafter and secure it with at least (2) 8-penny nails or (2) #8,1-1 /2 screws. Do not add more Chimney Sections until the Elbows are supported. Be sure that the chimney remains vertical. Ifthere is more than one Chimney Section between the Elbows, install a second Elbow Strap around the joint ofthe two Chimney Sections (Fig 15). Et.ROw srRaP ~ Ec,sow Et.laow sTRAr sEwrm EI.13ow sTRAp ¢sow REQIfIRED wHITI Two CHIMNEY SECCIONS ARE USED IN OFFSET - r ~ i i o NOT MORE THAN 72 a o INCHES o (2 SECTIONS MA71) RISE ~~ (INCHES) ~ ° \\ ~ \, _I OFFSET ~~ CHIMNEY ~~- Tw0 CHUTNEY "ll ACHES) SECf10N SECTIONS Fig 15 ROOF BRACKET INSTALLATION Ifthe chimney extends more than 5 feet above the roofline, an Extended Roof I1 Bracket must be installed at every 5-foot in- crementofchimneyheightabovetheroofline EL T~~ BOW OFFS 3 ET CHA RT , leavin nomorethan5feetofchimne extend- ~. a, ie F,°^' v°^P°" cw..,,+ , ~9m ~0~.°G' ~.m"~ a+ee~ '°°"e. rr~< '^°"~s g y in above the last The Extended i e bracket 15' 0" 2 1 l o~ ~ __ g . p p R fB k fth d th t i t Pi B 15° 6 " 34 I 21 a oo rac an e cons s s o e pe , e Ad L bl d h R fB k 1 s' 12" 4i z justa e egs, an t e oo rac ets. P t 5° i 8" 64 3~4 1. Mount Pipe Band: Slip the ipe Band 15° 24" 8 38z aroundthechimneyandsecurebytightening 15' 3~," 1 t 501 thenutandbolt. 15° 48" 144 6th 2. AttachtheI..egs: TheAdjustableLegsof t s' 48"+5" 15~ 65i the assembly will adjust from 67" to 114". t s' 48"+ 12" 1 7 72-4 Secwe one end of the Legs to the Pipe Band 15° 48 "+ 18 " 18z 78 usingthenutsandboltsincluded(1perLeg}. 15° 48"+24" 20 83i Position the Adjustable legs so they form ap- 3 0' 0" 4 t 5i proximately a 60° anglewitb the chimney, and 3 0' 6 " 64 2 0 with each other(Figures 16 and 17). Be sure 30° 1 2 " 94 254 thatthereisatleast3"ofoverlapbetweenthe 30' 18" 121 3Cd topandbottomhalvesoftLeAdjustableLeg. 30° 24" 154 35~ In order to secure Legs in proper position, 30' 36" 2 t # 46 thereisaholeprovidedintheouterlegwhere 30' 48" 274 5G4 the outerand innerhalves overlap. Use a l /4" 30' 48 "+ 6" 29a 6oi drill bit to drill through the inner leg at that 30' 48 °+ 12" 32i 65i location. Usethenut&boltprovidedtopinthe 30° 48"+ 18" 35Z 71 Adjustable Legsinposition. 3f~' ~"+74" 38i 76 3. Install Roof Brackets: Mount the two R Adjustable Legsmeetstheroof,using(6)1"roofi heads carefiillywith anon-hardening, waterpro ofthe Adjustable Legs to the Roof Brackets usi oof Bra ngnails of sealan ng the n ckets wh perbrack t. Attach uts & bol ere eac et. Seal the bott ts provi h of the thenail om end ded. ROOF SUPPORTED INSTALLATIONS There are two types ofRoofSupported Installations: (1) Using a Square Ceiling Support Box, and (2) Using a Roof Support. (1) Fora Square Ceiling SupportBox installation, make sure that the square box portionofthe SupportBox can extend atleast2"belowthe low side ofthe finished ceiling (Fig 19). The SupportBox mustremam level, andthe top edge ofthebox mustcovertheedgeoftheroofsdeckingmaterial. Square CeilingSupportBoxes are available in 11-inch, 24-inch, and 36-inch heights. Mobile home chimney 12 EXTENDEb ROOF BRAC7~T ASSEMBLY cluMNeY cAF PIPE HAND - AROUND EXTFNDID ~~ ROOF BRAC[C6T SECf1ON Ap7~~~ MUST USE EXT. LEGS ADJUST ADl[SPAHLE FROM 67 TO 114 ROOF HRACREI' /LEGS /\` \ Q~CfIES ff OVER SIFT. // 60° Fig 16 Fig 17 installations are roofsupported. Donot seal openings in flashing. 1. Place Appliance: Place the appliance in its proper location, referring to the manufacturer's instructions as to allowable distances from combustibles, etc. 2. Cut Openings: Cut a roof opening inyour desired location, just as in aCeiling- SupportedInstallation (Steps 1 through 5, page 5). If a separate ceiling and roof exists, as shown in Figare 18 (LowAttic), first cut and frame s ceiling opening as described in Ceiling-Supported Installations (Step 2). Refer to Table 2 for clearance and fi arcing specifications. If it is desired to install through a cathedral ceiling (Fig 19), then the hole is cut in the roof. 3. InstallSupportl3og: SliptheSquare SupportBox intotheframed opening so the square portion projects at least 2 inches below the finished ceiling and rafters (bottom ofroundportion is 5" below), and extends above the ceiling to framing or decking materials that it can be nailed to. Level the Support Box, and slit the cornerstotherooflinewheretheyextendbeyondit. Bendtheflaps(createdbythe slitting} flush with the roof, andnail the Support Box to the roofor framing with at least three (3) 8-penny nails, or (3)1-1 /2", #8 screws, per side (Fig 20). Be sure to keep the Support Box level. Screw the trim sections into the ceiling (Fig 6). 4. Complete Installation: Referto Steps 7, 9 & 10 in the Ceiling Supported Installation section to completethe RoofSupported installation. (2) A Roof Support is also used in installations where there is a cathedral ceiling, and a Square Ceiling Support is not desired. The Roof Support allows the DuraTech chimney to come down into the room below the level ofthe ceiling (Fig 21). The RoofSupportcansupportamaximumof45feetofDuraTechChimney total, and maximum of 20 feet below the support. If a taller stack of DuraTech Chimney is required, you must use a Square Ceiling Support Box instead. 13 CHIMNEY CAP ADNSTABLE ~'~ ~ FLASHING STORM COLLAR ~.__~'"~ ~ ~$c' i ~Il CHA4NEY SECTTON !~ CH0~4NE1' ~ SECTION SQUARE PORTION OF SUPPORT BOX NEEDS A MWBrf[7M OF 2INCHES ~ CLEARANCE TO FINISHED CEQ,ING IBINCH MINAIUM CLEARANCE FOR SINGLE-WALL STOVEPIPE ~ FRAMID ~~ OPENING SQUARE CEILING SUPPORT BOX Fig 18 CHQ~IPIEY CAP ADNSTABLE 1~ FLASHING sroRM cotLAR 0 C\ c~ ,~ . SQUARE PORTION OF \ CHIMNEY SUPPORT BOX NEEDS ~ SECTION A MWIMUM OF 2 Q INCHES CLEARANCE 70 LOW SIDE OF FINISHED CEILMG ) CHAfNEY SECTION l6INCH MRdONUM CLEARANCE FOR sINGL>rwntL STOVEPIPE CEQ.ING SUPPORTBOX Fig 19 14 1. Cut and frame opening to provide a minimum 2" clearance on all sides of the chimney pipe. Note: Opening in finished cei ling should be circularloval in order for it to be covered by Trim Collar. 2. Bolt on the Roof Support Brackets to the Roof SupportBandusingthesuppliedhardware. Attach theRoofSupportBracketstoroofusing(4) 8penny --e-- nails or (4} #8,1-1/2" screws per side (Fig 21). 3. Determine how much DuraTech Chimney will be extending into the room (minimum of 3"below the ceiling). Be sure to maintain the proper clearance to comhustlbles (walls and ceilings) forthe connectorpipe. Once you have identified the proper height foryour installation, attach the ofthe RoofSupportBandto the Chimney Section by tightening the Bolt, and secure itby using (4) supplied sheet metal screws. 4. Attach desired length ofChimney Sections above and below the rooflevel (max. of45'total,20'belowthesupport). TotransitiontotheConnectorPipe,attachthe Finishing Collarby twist locking itto the bottom section ofDuraTech Chimney. 5. Slide Trim Collar overthe DuraTech Chimney and attach the Trim Collartothe ceiling using (4)1-1 /4" screws provided (Fig 21). 6. Referto Steps 10 & 11 in the Ceiling Supported Installation section (page 9) to complete the Roof Supported installation. Alternative Installation Location for Roof Support: The Roof Support maybe used at the bottom of a Chimney installation (Fig 22). This may be useful for some USE ~ NAQ.S (OR SCREWS) ON EACH SIDE OF SUPPORT 7[GHTEN BOLT ON ROOF SUPPORT BAND /% ~ (SUPPORT BRACKETS AND BAND) ~` ~ `\~~~- ROOF SUPPORT \ TRIM COLLAR ~ SECURE ROOF \, SUPPORT BAND ~y~fSl~ ~ TO CHIMNEY FINISHING USING 4 SHEET OPENING IN ROOF ~ COLLAR METAL SCREWS DURA-BLACK: WITH MINIMUM 2'• SLR CONNECTOR ~ CLEARANCE ON ALL Fig 21 smEs 15 basement installations. Maintain amini- DURATECA CAIIdNEY PIPE mum of 2"clearance to combustibles at FLOORING -, ~~ sRU~PPORT all times. The DuraTech Chimney needs to extend a minimum of 3" below the fin- - ~ ~ ~ fished ceiling or exposed li°amingmembets. Please note that you cannot extend the ~~ ~. • chimneyall theway to theappliance-yvu ~~ FLING must have some connector pipe. " ~ ~ c'~ ro s, 1. Cut and frame opening to provide a minimum ofl" clearance on all sides ofthe chimney. Be sure to maintain the proper BEM ~ "moo ~ F~E~TOP clearance to combustibles for the oR ~GSe° FRAMING connectorpipe. ` ii Fig 22 2. Bolt onthe Roof SupportBrackets to 1~ the Roof Support Band using the supplied hardware. Attach the Roof Support Brackets to floorusing (4) 8 pennynails or(4) #8,1-1/2" screwsper side (Fig 22). 3. Determine how much DuraTech Chimney will be extending into the room (minimum of 3"below the framing), andattach the ofthe Roof Support Band to the Chimney Section by tightening the Bolt, and secure it by using (4) supplied sheet metal screws (Fig 21 & 22). 4. Install the specialized Firestop below the finished ceiling or framing members. The Firestop can ~ be used when installed with the Roof Support in this type of installation. Use a standard Firestop Radiation Shield at all other locations. 5. Follow steps 4, 5 & 6 for the Roof Support Installation (page 15 ). TEE-SUPPORTED INSTALLATIONS Tee-Supported installations are usedwhen passing through a wall to an outside chimney. The Tee Support can hold amaximum of 60 feet of DuraTech Chimney. The Tee Support and Wall Straps are adjustable, allowing from 2"- 6" of clearance between the chimney and the wall, as needed to fit your installation. There are two options when installing aTee-Supported installation: the Tee Support above the Tee, or the Tee Support below the Tee. The required parts and general configuration are as shown in Figures 23, 24, 25 and 26. 1. Place Appliance: Position the appliance according to the manufacturer's instructions. It is a good idea to tryto position the appliance so it will allow the chimneyto line up centeredbetween studs. 2. Locate, Cut& Frame Opening: Determine the location where the chimney 16 will pass through the wall. The chimney MlN UeuM 6 INCHES should pass through the wall, centered BET WEENCT CM NA1 D ~ between two studs. The height of the CHASE TOP CHASE TOP ~ FLASHING penetrationcanbedeterminedbypositioning sections of stove pipe until you have the ~ ~ FRAM desired configuration (referto the appliance ~~ ,-- ~~~ manufacturer's installation instructions for ~~I restrictions on stove pipe). Cut and frame an ; ,~ , ~- ~w ~U- opening inthe inner and outer walls at this suPPORTED I N location. Refer to Table 2 (page 8) for the INSTALLAT O , . appropriate fining dimensions. ~ ,- ACCESS 3.Install WaD Thimble: The Wail Thimble DOOR FOR ; ~ _ cLEANrxc is a threepieceunitwhich includes the cover plate,sleeveextension,andthebackportion ~I~ `;~~ Fig 23 with shield. On the outside wall, install the r backportion ofthe Wall Thimble. Centerthebackportion ofthe Wal1Thimble (with shield insidewall) in the framed opening ofthe outsidewall. Be sure to seal theflange ofthe Wall Thimblearoundthewallbyusinganon-hardeningwaterproof sealant. AttachthebackportionoftheWallThimbletotheoutsidewallusingatleast (4) 8-pennynails or (4) #8,1-1 /2"wood screws. Depending on the thickness of your wall, you will need to adjust the shield extension to insure that you have a continuousshieldthroughoutthewallpenetration. Youmayfield-fabricatealonger extension tube ifneeded. Adjustments can be made by sliding the extension in or out ofthe back portion ofthe shield. Verify that the shield extension reaches the / CHIMNEY ~ SECTION TEE BRANCH (MUST PENETRATE A MINIMUM OF 6 MCTIES INTO ROOM) WALL Txn~LE ASSEMBLY FINISHING COLLAR CHIMNEY TEE USE B•PENNY NAILS OR 118, 2-IA" WOOD SCREWS. USE 4 FOR EACH SUPPORT LEG. TEE SUPPORT IS ADJUST®LE TO ALLOW FROM 2"-6" CLEARANCE FROM CFIDdNEY TO WALL TEE CAP Fig 24 17 Fig 25 INSIDE OUTSIDE WALL THIMBLE COVER r CHIMNEY PLATE ~ TEE FINISHING COLLAR ~ i~ ~ ' \t- RANCH BACK OF WALL '~~ THIMBLE (SECURE EAST 6 WITH 1 NAZIS OR 4 S IN7'0 570EI.D ROOM) E7C7'ENS[ON SCREWS) front coverplate when the coverplate is in position. Do not install coverplate at this time. When the shield extension is inposition, secure it to the backportion of the shield using (4) sheet metal screws (Fig 25). 4. Install Tee Support: Install the Tee Support onthe outside wall. Position Tee Support so that the chimney Tee will be centered inside the Wall Thimble (Figs 24, 25, & 26). The Tee Support may be installed either above the Tee or below the Tee as seen in Figure 26. Important: Verify that Tee Support is level, and secure the leg brackets ofthe Tee Supportto the wall using (4) #8, 2-1 /2" screws foreach side. Slide support base over leg brackets to adjust for desired clearance to wall, and secure by tightening bolts. (Figs 26 & 27). 5. Install Tee and Cleanout Chimney Section: Twist lock the Tee onto a desiredlengthofChimneytobeusedasthecleanoutsection. Useonlyonechimney section (any length) to attach to bottom of the Tee. Tighten support band around INSTALLATION WITH TEE HELOW TEE SUPPORT (SHOWN WR'H LEG BRACKETS MOUNTID ABOVE SUPPORT PLATE) Fig 26 TF.F SUPPORT MAY BE MSTALi Fn WITH LEG BRACKETS ABOVE OR MSTAI:LATTON BELOW SUPPORT PLATE ASB6LOW SUPPORT PLATE AS SHOD WITH TEg ,ABOVE TEE SUPPORT ADJUSTABLE WALL ~ (SHOWN WITH LEG STRAP-ALLOW52"fi" BRACKETS CLEARANCE TO WALL ~ MOUNTED BELOW SUPPORT PLA'T'E) 8-PQJNY NA1L5 OR il8, 1-IJ2" WOOD SCREWS • 2 PER SIDE USE (4) I/1" SHEE7 METAL SCREWS 7'O S1:CURE HAND AROUNDCJIDNNEY AIaIUSTABLE TE6 ~ USE T2" S[~ET SUPPORT ALLOWS 2"-6" ~ METAL, SCREWS CLEARANCE TO WALL ~ TO SECURE HAND TO SUPPORT HASE CLfiANOU7 CAP 18 chimney section atproperheightt0 insure E7tTINDED ROOF SUPPORT that Tee is centered through Wall Thimble ' ~ , BRAN (Fig 25 & 26). Use the 1 /2" sheet metal ~ ~ ~, acs srARAP screwsprovidedtoinsure afightconnection between support band and chimney MINA ~ ~ ADJUSTABLE FLASHING section. Connectsupportbandtosupport ~ ~ base using the l/2" sheet metal screws - -_ ' ~ ___ provided (Fig 26). Twist lock Tee Cap 6IN~s~ ' ~ z uaclB:s MINAdIlM intobottomofChimneyCleanoutsection. M~NE~Un+ ~ '~ FRAMED CHASE INTO ROOM 6. Install Branch onto Tee: From inside ADJUSTABLE TEE SUPPORT the house, attach the Chimney Branch (a ~ - ACCESSnoDA 12" or 18"Chimney section, depending on ~ FOR cLEANeJc wallthickness,positionedhorizontallyused topassthroughthewall)totheTeebytwist Fig 27 lockingitclockwise.Important: TheChimne~sectionusedtopenetratethroughthe wall must extend at least 6" into the room (Fig 25 & 27). Use high-temperature sealant (500°F) to seal betweenthe Wall Thimble and the Chimney on the outer wall. 7. Install Cover Plate and Finishing Collar: After the Chimney Branch is secured inplace (penetrating at least 6" into the room), slidethe CoverPlate over the Branch and attach it to the framing using (4)1-1 /4"long, round head wood screws. Be sure thatthe Branch is centered in the opening ofthe CoverPlate. Twist lockthe Finishing Collar on to the female end ofthe Chimney Branchby twisting clockwise. S. Complete Chimney: Attach the Chimney Sections as in Step 7 in the Ceiling Supported Installation section (page 8). Secure the chimney to thewall with Wall Straps at a minimum of 8-foot intervals and maintain at least 2 inches of clearance to combustible materials. The Wall Straps are adjustable to allow from 2"- 6" clearancetocombustibles. SliptheWallStrapsaroundthechimney,tightenthe bolts, adjust the clearance, and fasten the W all Straps to the wall with (4) #8,1- Fi wl.LOw A MJJaJMUnI OF 2 INCHES AIIt SPACE ON ALL SIDES 19 1/2" longwoodscrews. Once the chimney is atthe minimumheight specified in Figure 1, attach the Chimney Cap onto the top ofthe chimneybyholding itbythe collar and twist locking it clockwise onto the Chimney Pipe. If the chimney penetrates an overhang, frame for at least 2 inches of clearance, and install Flashing and Storm Collaras described in Steps 9 & 10 forCeiling Supported Installations (page 9). Another option is to cut away the overhang fora 2-inch clearance (Fig 28). Ifthe chimney extends more than 5 feet above the top Wall Strap or Flashing, use an Extended Roof Support Bracket (See page 11). 9. Install Chase Top Flashing: It is recommended that a Tee Supported Chimney be enclosed in a chase. If a chase enclosure has been constructed, you can eitheruse a standard flat-roofflashing, oryou can use a Chase Top Flashing. Using a Chase Top Flashing allows for a lower profile forthe chimney. The Chase Top Flashing has an opening that is 3" larger in diameter than the DuraTech Chimney. Ifthe Chase Top Flashing can fit overyour chase enclosure as required (Fig 29) then install as directed, or trim as needed. However, ifthe Chase Top Flashing is smaller than your chase enclosure, you will need to provi de a galvanized sheetcapable ofcoveringyourchase and overhangingthe sides by 1 /2 - 3/4 inch. Attach the Chase Top Flashing to the galvanized sheet using appropriate sheet metal screws and non-hardening waterproof sealant. Use the Chase Top Flashing ALLOW A ,INCH AIR Spacers to allowtheproperair-gap clearances GAP BETWEEN STORM COLLAR AND on the galvanized sheet. The Chase Top Flash- CHASE TOP FLASHING ing Spacers are available to insure that the 318 INCH AIR SPACE ,.~W ~Ey ~ STORM CAp ~ COLLAR CHASE TOP FLASHING 1 /4 INCH AIR SPACE u clm,~NEY I SECf10N5 ~ / SPACER 3J8INCH \ 6INCH MWQo[UM CLEARANCE ~~ BETWEEN BOTTOM FRAMID CHASE OF CAP AND CHASE ENCLOSURE TOP FLASHING ~~ 1/4 INCH Fig 29 \__ _~ 20 properair-gap is maintained. Figure 29 displays in some detail, howthese airgaps are establishedusing the Spacers and Chase Top Flashing. Securethe Chase Top Flashing to the chase using a sufficientnumber of#8,1-1 /2"wood screws, being careful to insuretheairgap ismaintainedbetweenthe flashing andthe chase. Seal the screw heads with non-hardening sealant. When installing the Storm Collar, allow a 1 "air space between the bottom ofthe Storm Collar and the Chase Top Flashing. MASONRY FIREPLACE INSTALLATIONS 1. Determine Chimney Size: Use Table 4 to determine the correct diameter chimneyforyourfireplace. 2. MountAnchorPlate: ChimneysformasonryfireplacesbeginwithanAnchor Plate. Make surethe surface ofthe masonry chimneyhas a level surface onwhich to attach the AnchorPlate. Ifthe top ofthe masonry does nothave a level surface, thenyouwillneedtomodifythemasonryaccordingly. CentertheAnchorPlateover the masonry flue opening, and seal the Anchor Platewith ahigh-temperature (1000°F) sealant. Secure Anchor Plate with (4)1 /4" x 2" masonry anchors (Fig 30). ItisveryimportantthattheAnchorPlateislevel. Besuretomaintain a 1"min. clearance to combustibles from the Anchor Plate. 3. Attach Chimney: Twist lock the first Chimney Section clockwise onto the Anchor Plate. Table 4 EXAMPLE SHOWS FIREPLACE OPENING AS 36 PlCHES WmE. 30 INCHES Hl(iHT, ANO TES CHIMNEY HEIGHT AS 20 FEET. IFS CORRECT FLUE SIZE FOR THE SAMPLE PROBLEM IS 12 CHatNEY HEIGHT 1-1 LJ so ~~ FIREPLACE 40 OPENING 30 .~\ ~~\50 ~ WIDTH 20i`~ ~`~ ~\ '\. ~ ~ " 30 Q 10 \Jt 24 \ FIREPLACE B \ ~` OPENING HEIGHT DOTTED LWE REPRESENTS SAMPLE FR08LEM 21 ANCHOR PLATE [~cH TEMP SEALANT Fig 30 EXLSTMG MASONRY CFB7.4JEY N7TH LEVII.ED SURFACE SHEET METAL SCREIY R REQUIItED) 1 ~ PLATE Fig 31 4. Finish Chimney: Install the rest of the chimney as directed in the Ceiling Supported Installation section, Steps 4 through 10 (page 7). Referto Figure 1 and Table 4 fvr chimney height requirements. Always maintain at least 2 inches of clearance to combustible materials, and enclose the chimney where it passes through occupied areas. Use a Wall Strap for every eight (8) feet ofchimneyheight. ZERO-CLEARANCE FIREPLACE INSTALLATIONS 1. Manufacturer's Instructions: Carefully read and comply with the manufacturer'sinstallationinstructionsforyourfireplace. BesurethatDuraTech is approved for use with your appliance. 2. Anchor Plate: Attach an Anchor Plate to the fireplace top with (4) 5/8"sheet metal screws (Fig 31). Checkwith the appliance manufacture aboutthe use ofhigh temperature sealants. 3. Chimney Sections: Attach a Chimney Section tothe AnchorPlate bytwist- lockingclockwise. 4. Completion: Insta(lthe remainder ofthe chimney as instructed for a standard Ceiling-Supported installation, (using a Firestop Radiation Shield in the 1st floor ceiling instead ofthe Support Box). Always maintain at least 2 inches of clearance to combustibles, and enclose the chimney where it passes through occupied areas. CONNECTION FROM APPLIANCE TO CHIiVINEY SYSTEM 1. Single Wall Stovepipe: If single wall stovepipe is desired, Simpson Dura- Vent's "Dora-Black" single-wall stovepipe is recommended. The connectionto the Ceiling Support Box, or Finishing Collar is made with a Dura-Black Slip Connector or a Snap-Lock Adapter. The beaded end of the Slip Connector or MAiIYTAiN 1-INCH MIN. CLEARANCE FROM ANCHOR PLATE TO COMBUSTIBLES ,- ctnMNe~ / SECI7tlN $ N ~ ANCHO 22 Snap LockAdapter slips into the opening inthe Ceiling Support orFinishing Collar. Alignthe tabs on the Slip Connectoror Snap LockAdapterwiththe notches inthe face ofthe SupportBox orFinishing Collar, push it in androtate to lockit inplace. Further instructions for assembling Dura-Black Stovepipe are contained intheir shipping cartons. Remember, the minimum clearance to combustibles forsingle wall stovepipe is 18 inches. 2. CloseClearanceConnectorPipe(DVL): SimpsonDura-Ventmanufactures a close clearance connector pipe, also referred to as "DVL". DVL may be positioned as close as 6 inches to a combustible wall, and as close as 8 inches to a combustib le ceiling, provided the appliance installation instructions permit this distance. In orderto jointhis type of connectorto the SupportBox orFinishing Collar, a DVL Adapter is required. The DVL Adapter slips into the opening in the SupportBoxorFinishingCollar. AlignthetabsontheDVLAdapterwiththeslots cut into the face ofthe Support Box or Finishing Collar, andpush it in, and rotate tolockitinplace. Detailedinstructionsforassemblingtheremainderoftheclose clearance system are included in the DVL shipping cartons. 3. Connectionto031-BurningAppliance: DVLisespecially recommendedfor oil appliances because of the corrosive nature ofoil-burning exhaust. When connecting to an oil burning appliance, refer to National Fire Protection Association Standard #211. Table 6-5.1.1 in NFPA 211 states that you must allow for 18" clearance to combustibles if you are using single wall vent connector. If, however, your appliance isType-L Vent listed and you are using a listed Type-L Vent connector, then you are permitted to use the clearances as specified by the vent listing. CHIMNEY MAINTENANCE 1. Creosote and Soot: When wood is burned slowly, itproduces tar and other organic vapors, which combine with expelled moisture to produce creosote. The creo sote vapors condense in the relatively cool chimney flue of a sl ow-burning fire. As a result, creosote residue accumulates on the flue lining. When ignited, this creosote makes an extremely hot fire. 2. Access: Chimneys must be installed so that access is provided for inspection and cleaning. 3. When to Clean: The chimney should be inspected at least once every month during the heating season to determine ifcreosote or soot has builtup. Check spark arrestorscreens atleast every2 to 4 weeks. If creosote or soot has accumulated, it should be cleaned or replaced to reduce the risk of chimney fire. 23 4. the sparkarrestorwith a can beremoved by turning colintrlr-clockwise, Be sure to r~plac~ ~'e Cap when you are finished cleaning the chitYlney. 5. Coal: Toreducecorrosioninchimneyswh~recoalisburneEi,clebn~ thoroughly within 48 hours of shutting down the stove for the Season. 6. Chemical Cleaners: Use chemical cleaners only as a last resort, a chimneyliner. SimpsonDura• the use ofchemical cleaners. 7. In Case ofFire: Ifa flue fire occurs, close all appliance air inlets, and callyour Fire Department. Do nQt use the chimney again, until it has been inspected for possibledamage. 8. Painting: As an option, you can coat all exteriormetal parts, withthe exception ofthe Chimney Cap, with high temperature, rustproofpaint. Wash the metal with a vinegar and water solution before painting. Painting the chimney will help to increase chimney life. 9. Creosote Formation: Simpson Dura-Vent assumes ~o liability for any structural damage orroofcontamination as the result ofcreosote formation. It is the owner'sresponsibilityto complywithinspectionandcleaningrequirements as described in these instructions, and those ofthe appliancemanufacturer. 10. Warranty: SimpsonDura-Ventproudlyoffersalimitedlifetimewarrantyon DuraTech Chimney components. Thewarranty includes all components except chimney caps, which are warranted for 5 years. For specific details, refer to the printedwarrantyinchxdedintheChimneyProductCatalog. Dura-Vent,DuraTech Chimney, DVL, Close Clearance Connector,and Dura-Black are the registered trademarks ofSimpson Ihtra-Vent Co., Inc. ~ SIMPSON DURA-VENT, INC Po Boa 1510 ~gpp}835-4429 Vacaville, CA 95696-1510 (707}446-4740(FA~ Visit us on the Web at Feb 2002 Vicksburg,MS www.duravent.com L150 24 gr S ~1 ~ ~ ~~ Refuge storage to be on concrete slab and enclosed by a screen wall of wood°- ,.~ ~ ~" or masonry. Install gate with latch. ~~= -s ~ ~ r ..~ Install RPBA (cross connection control) _ per City of Yelm Water Department, ' ~' ~ , -~ ~ Kevin Ray. 360-458-8406 ~' ' ~' / Q Foundation for Oven to be determine ~- later - ~ ~ ~~ ~` All h h i l p ys ca c anges must meet ADA Guidelines ,~ \~ . -- e TES Q -- ~a From: 10/19/2010 10:26 #132 P.0011003 THURSTON COUNTY PUBLIC HEALTH & SOCIAL SERVICES ~~~ T~ ~~T ~~~ DATE: ~9; .~o~a TO: AGENCY: FAX FROM: PHONE # FAX # NOTE: 5 # OF PAGES SENT: ~ ~ INCLUDING COVER SHEET From 10/19/2010 10:26 #132 P.0021003 cotnvTY colvnvlzsszoN~Rs Cathy Woife District One Sandra Romero District Two Karen Valenzuela District Three THURSTC3N OC~~tJNTY SINCE I8S2 PUBLIC HEALTH AND SOCIAL SERVICES DEPARTMENT October 19, 2010 Pizzeria La Gitana Attn: Carlos Morist 19935 146°i Ave SE Yehn, WA 98597 RE: Plan Review -Changing Coffee Cafe to a Pizzeria Dear Mr. Morist: I have completed my review of the plans and information for converting the Blue Bottle Espresso to Pizzeria La Gilana. This facility will be located at 300 Yelm Ave E in Yelm, Washington. The plans are accepted with the following conditions: 1. All building, planning, fire and electrical code requirements must be completed prior to calling far a pre-opening inspection. 2. This is my understanding of the menu that has been reviewed and accepted is as follows: Pizza, Piadinas (tortillas), Green Salads (some with fully cooked meat}, Sweet Cakes, and beverages. All the hot food will be cooked in your wood fires oven. Food will be cooked/assembled when it is ordered, so there will be no hot holding or cooling/reheating: 3. Ail equipment should be NSF approved or its equivalent. 4. All floor, wall, ceiling, and shelf surfaces must be smooth, durable, nonabsorbent and cleanable. The wall/floor juncture must be properly coved. 5. All exposed, unfinished wood in food preparation and storage areas must be properly sealed. All openings around utilities and conduit passing through walls, floors, and ceilings must be sealed. 6. Ail lights in food preparation, service, and storage areas must have proper shields or guards. 7. A hand-wash sink must be located in each food preparation area_ All hand-wash sinks must be provided with soap and paper towels (and dispensers). PIot and cold water, under pressure, must be available at all times at hand-wash sinks and three-compartment sinks. A clearly visible sign or poster that notifies food workers to wash their hamds must be posted at each hand-waskAN N E D 412 Lilly Rd. N.E., Olympia, Washington 98506- 'f$ (3&0) 86'7-2500 FAX (360) 867-2600 TDD (360) 867-2603 ~6 -6384. OCT 182010 www.co.thurston.wa.us/health f BY:---- --------------- From: 10/1912010 10:2fi #132 P.003/003 Pizzeria La Gitana October 19, 2010 Page 2 8. Restrooms must be mechanically ventilated to the outside. Restroom doors must be self-closing and cannot be propped open. The women's restroom must have a covered waste receptacle. 9. All refrigeration units must have visible working thermometers. 10. A food probe thermometer, with a minimum range of 0°F to 220°F, must be obtained and used to check food temperatures_ 11. AlI workers in food service establishments must have a valid food and beverage service worker's permit within fourteen days of employment. Individuals may work for up to fourteen calendar days without a food and beverage service worker's permit provided that they receive information or training regarding safe food handling practices from the employer prior to commencement of employment: Documentation that the information or training has been provided to tl~e individual must be kept on file by the employer. 12. Apre-opening inspection must be scheduled and conducted prior to opening for business. After-the pre-opening, you will be billed for the plan review, pre-openizxg inspection, and Operating Permit. Fees must be paid as specified in the billing. 13. Any expansion of menu, addition or change of equipment, or remodel of the establishment requires review by this Departnnent. 14. This letter and the establishuaemt file reflect items dscussed during plan review: You will be responsible for meeting all requirements of Article II, Rules and R@gulations of the Thurston County Board of Health Governing Food Service. If you do not have a copy of this information, please contact our ofSce. 15. Our records indicate that your establishment is in the following billing category with the corresponding square footage for each category: If our records.: are incorrect, please let us know. Category Sauare footage Food Processor 1000 Square Feet If you have questions or would like to schedule apre-opening inspection, I can be reached at 360 867- 2571_ Sincerely, 1 ~ v 1 ~~ Kay song, R.S. Environmental Health Specialist cc: Gary Carlson, City of Yelm 412 Lilly Rd. N.E., Olympia, Washington 98506-6132 (360) 867-2500 FAX (360) 8G7-2600 TDD (360) 867-2603 TDD{800)-668-6384 www.co.thurston.wa. uslhealth Przza Ovens I (8001 407-5119 I Info@iomobraaro cr,rr -f~.`~ ^~ I ii ~-.,;i i_1' ,:{ t,";'~ ' _ :.~~~:74fa ~J'~t..if~_. F[)RNO BRAVO STCSRE y~ rt - 4 FrJ t~L~ f'3;~ ~ ~~ ~ tihnp nn•[ ino. 5ati ~/~oti~a C: ~i~rsntcad r 1 '..3 Home About Us Forum Contact Us Order Export Dealers Photos Recipes Fomo Bravo Store Modena Core Modena Assembled -._ _ _ _.. Modena Gas ; The Modena Core is designed for customers who want a - ~,; ~ completelycustom installation, including the insulation, Modena Kit I stand and decorative enclosure. The Modena Core Modena Core ~ ~ ~ provides customers with the ability to leverage world- Compare ~' class refractory and oven design technology, in a cost- ; , , effective package. The Core oven includes the multi- _. ','~, '' piece oven dome, floor, landing, decorative opening, Commeraal Pizza Peels ` ~~ °, vent, door and high temperature mortar. ~" cwt, '4~, To see what your finished pizza oven could look Ifke, click "''°~-, on our commercial pizza oven Photograph Journal. Home - Kitchen Deggn • • . Equipment Specification N.. _ '° , ;," :., Pizzaiolo Training , -j Modena Core Commercial Pizza Ovens Supply Chain Certification Assstance ~ Cooking Surface Area Pizzas Pazas Opening Night (inches) (ft2) (10") (12") CooWng Schools Modena120 45.2"x49.5" 12.9 7 5 +..~-- Modena140 55.0"x53.1" 15.5 12 8 Basc Gwdeimes ' Modena160 55.0" x60.9' 18.5 14 12 specification ~ Modena180 55.0" x 68.8" 21.3 16 14 FAQ Morino Caputo Flour San Marzano Tomatoes Extra Virgin Olive Oil Mozzarella Manage Your Oven Pizzeria Photos Pizza Oven Selector Tight joints. Specifications (online) ena120 Core, 47"round cooking surface Modena 140 Core, 55"round cooking surface Mbdena 160 Core, 55"x 61 "oval cooking surhace Modenai80 Core, 55"x 69"oval cooking surface Each Modena Core oven is available eitherwood- frred orgas/wood combo. Data Sheets (download .pdt) Modena Modular Specification Sheet.pdf Installation Guide (download .pdt) Modena Modular Installation and Operating Manual.pdf Vew the Installation Guide online. Oven Photographs Restaurant Omen Photo Journal Home ~ About Us ~ Our Suppliers ~ Dealers ~ Press and News ~ Contact Us ~ FAQ ~ Forno Bravo UK ~ Shop Forno Braw Residential Pizra Ovens ~ Commercial Pizza Ovens ~ Catering Pizza Ovens ~ Pizza Oven Accessories ~ Pizza Peels ~ Outdoor Fireplaces Select ~ Justify ~ Order ~ Install ~ Manage ~ Make Piaa ~ Roast, Bake and Grill Pompeii Brick Oven ~ Firenze Concept Oven ~ Links ~ Vera Pizza Napoletana ~ Pizza Oven Photos Commercial Pizza Oven Selector ~ Outdoor Kitchen Design ~ Site Map ~ Forum Forum Archive 1 234567891011 12131415161718192021 2223242526272829 ©2006/7 Fomo Bravo. LLC 7alian Pizza Ovens No part of this website orcontent thereof maybe reproduced. distributed ortransmtted in any (ormorby any rreans, normeyany part of this website be stored in a database or otherelectranic refrieva! system. orany otherwebsite, without the prior written permssion o(Fomo Bravo, LLC. I ~ -~ --- -~ '~ ~- N O YG porno bravo Authentic Italian Wood-Fired Ovens actory Oven, Including: M120W) ena140W (FRPM140W) na160W (FRPM160W) ma180W (FRPM180W) C)nPratinn Inctr~irtinns ~ARANCES (A/R SPACES) TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST STANCE THAT THIS OVEN BE INSTALLED ONLY IN ACCORDANCE WITH THESE UCTIONS. Bravo. LLC Park Court. #104 ~r. CA 95492 407-5119 nobravo.corn © Forno Bravo. I.LC 2008. All Rights Served. Ver. 2.1 ,.~ porno bravo Authentic Italian Wood-t-~irrc~ evens -Y '.. )ALL INSTRUCTIONS BEFORE INSTALLING AND USING THE APPLIANCE. FAILURE TO FOLLOW SUCTIONS MAY RESULT 1N PROPERTY DAMAGE, BODILY INJURY. OR EVEN DEATH. this oven is not properly rnstailed. a fire may result To reduce the nsk of fire, follow the installation instructions. It rs rtial to use only building and insulation materals des+gned far the purpose. groper safety equipment when ~nstalliny this oven, u7ciuding gloves and professional breathing masks. pct your local building or fire officials for clarification on any restrictions on installation of this oven in your area ed for inspection of the oven installation. vVHIL.E IN OPERATION, KEEP CHILnREN CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN Ivl u~l~ly vnnunv~ vl~ I l_IIIVIIVIftiULL I Lvlv.~. IOT CONNECT THIS Ut•JIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE, children and pets away from hot rven. firewood for burning only. DO NOT use charcoal. pressure treated lumber. chipped wood products, sappy wood sucl laminated wood or any material other than dry medium or hard firewood. IOT USE liquid fuel (firelighter fluid. gasoline, lantern oil. kerosene or similar liquids] to start or maintain a fire. ARE of very high temperatures in the oven and use long oven gloves and mitts to handle pots and tools. DO NOT p >tected hands or arms inside oven while: it is lit. >se of ashes using a metal shovel and place in a metal bin with a tightly fitting liii The container should be stored or ;ombustible surface. away from all combustible materials. Ensure ashes•are completely cold before disposing of the ~prialeiy ARE of flying sparks from rr+outh of oven. Ensure that nn combustible materials are within range of oven at any t+me JOT close the oven door fully while a fire is m the oven. Closing the door fully will cut off oxygen to the fire. causing 1 apt suddenly when the door is removed. Always keep door tilted tp allow air to e~rcutate in the over ~. JOT use ~~rater to dampen or extinguish Fie in the oven. JOT pack required air spaces with insulation or other rnateriat~ ~ the curing of the refractories is not done as part of the mani.itacturing process. the manufacturers recommended c ass shall be specified. Follow the instructions for curing the oven Failure to fellow the curing schedule can cause da porno bravo Aut~tentic Italian Wood-fired Ovens The Forno Bravo Modena W Series ovens must be removed from the delivery truck with a forklift and set on the ground. DO NOT USE A LIFTGATE TO LOWER THE OVEN FROM THE DELIVERY TRUCK TO THE GROUND. Be sure to use a forklift rated io lift more than the oven weight. Fork length must be at least 6 feet. if not, fork extensions should be used. The oven is very top heavy so spread the forks as far apart as possible. Oven Weights ~------ Oven Weight (Lbs.) Forklift Rating Modena 120W 2, 420 5, 000 Modena 140W 2.750 5.000 Modena 160W 3, 080 6.000 Modena 180W 3.410 6.000 Use a forklift to set the oven chamber on the included stand. Line up the stand openings on the oven tray to fit Modena W Series lnstallafion Instructions The Modena ovens can be set in place with either a forklift or pallet jack. DO N07 ATTEMPT TO ROLL OR DRAG THE OVEN. THE OVEN IS VERY TOP HEAVY. MOVING THE OVEN UP OR DOWN A RAMP ON A PALLET JACK IS NOT SAFE. DO NOT TURN THE OVEN ON ITS SIDE! © Forno Bravo. LLC 2008. All Rights Served. Ver. 2.1 5 porno ~r~yo Authentic Italian Wood-Fired Uvens 3. Oven Clearances > essential to maintain clearance space between the oven rtponents and any combustible material. such as walls and lings. Failure to maintarn these clearances cart result in fire. ibustible Wall Clearance 14' by de9ren0B b oombuslibe builtling msrnats 1' de8ranca b Combu94b18 building melenel8 On i ell sides Combustible building megrisl wall a~ ve a minimum 1" (25mmj clearance to r all sides. and 14" (356mm) clearance to ustibles from the top. Iding materials will contact the oven, they muss be ~letely noncombustible. Please note that standard all (or sheet rock) is considered a combustible. area directly above the doorway and 6" (152mm) to side of the doorway must be covered with non- ustibfe material. ;ombustible construction may contact the oven and then maintain 1" (25mmy clearance to combustibles. ill this oven only on anon-combustible floor, which ids at least 36" (914mm) in front of and 30" (762mm) fier side of the door. Modena W Series Installation Instructions wood storage, it is recommended that it be a covered container or box to prevent the possibility of sparks or embers from making contact with the stored wood. An 8-112" (eight and one-half inch) air space clearance is required between the bottom of the oven and any wood storage container Sarno Bravo ~. Authentic Italian Wood-Fired Ovens ,Modena W Series Installation Instructions 4. Sanitation The Forno Bravo Modena W Series ovens carry an ETL Sanitation listing. The oven interior only is listed to NSF/ ANSI Standard 4. This means that the surfaces of the oven which are meant to be left exposed after the facade has been put in place, have been evaluated from the standpoint'of sanitation and food safety and complies with NSF/ANSI Standard 4. To operate the oven in accordance with NSF/ANSI Standard 4, only pizza and bread products may be cooked directly on the floor of the oven. Other types of food may be cooked on or in pans, or other suitable containers to prevent spillage onto the oven deck. Any facade above and/or within 6 inches to the side of the doorway must be constructed of non-combustible building materials. If using an exhaust hood over the oven, make sure your facade allows for the proper access for removal of the hood filters. IMPORTANT NOTE: If you are enclosing the oven behind a partition wall, you must allow access to UL Marking label attached to the oven stand. Outdoor Installations The Modena W Series ovens are ETL approved for outdoor installation. When installed outdoors, the open area beneath the oven must be enclosed. The oven may be installed in a weatherproof enclosure. Be sure to maintain all clearances and adhere to the installation requirements included in this manual. Keep the area around the and beneath the oven clear of grass. leaves. and other combustible materials. © Forno Bravo, LLC 2408. All Rights Served. Ver. 2.1 7 . porno bravo F• Authentic Italian Wood-fired Ovens TRADIZIONALE A LEGNA DISEGNI E DIMENSIONI J I v ~` I • . ` '~ 1 ` ~ _~=1 ' P -- ~ ~ n1o rooaun urAaaraa n~oRVne worNO 1MOrwo L ~ V ." K! i ~>o ~zao +aec uoo asap .. ua 91p 1100 __ - _ .. .-___.~--i _._._...____ t~ ~.._ /~ 1N Oven i ~n;ern~ -Width _ Uepi7i 46.4" x 49.1 " 62.9" 60.9" Modena 120W 55.0" x 53.1' 70 7" 66.8" Modena 140W~ -_ -- 55.0" x 60.9' 70.7" 76.6" Modena 160W 55.0" x 68.8" 70 7" 84.5" Modena 180W Ver. 2.1 8 © Forno Bravo, LLC 2008. All Rights Served. porno ~r~vo Authentic Italian Wood-Fired Ovens Modena W Series Installation instructions 6. Ventilation If it is necessary to pass through combustible walls to connect the oven to a chimney liner.. the following This information is provided to assist in safe and functional installation of Forno Bravo Modena W ovens. The oven must be installed in accordance with all relevant local and national codes, and in a manner acceptable to the authority having jurisdiction. li is never appropriate to use "B vent" in any part of an exhaust system connected to a Forno Bravo oven. Due to the possibility of sparks entering the duct, exhaust systems serving Solid Fuel equipment SHOULD NOT be combined with exhaust systems serving other (non-solid- fuel)cooking equipment. Submit you venting plans to your local authorities before proceeding with your installation, as there may be additional requirements in your area. There are two venting options: 1. Direct connection to a UL 103 Type HT listed chimney. A single wall chimney/duct connector may be used to connect the oven to a listed building heating appliance chimney also listed as a grease duct. The chimney/duct connector should be a minimum of 0.044" stainless steel or 16 ga milled steel (0.055") and must maintain a minimum of 18"'clearance to combustibles. When using a direct connection as described above, the duct must be attached to the oven flue collar with a full perimeter weld. All field built components should be built to the applicable codes and standards and are subject to the approval of the authority having jurisdiction. 2. A masonry chimney approved by your local authorities. The minimum air space clearance between interior masonry chimneys and combustible materials shall be 2". Any chimney with at least one interior wall shall be treated as interior. Ail spaces between chimneys and floors or ceilings through which chimneys pass shall be fire stopped with non-combustible material. The fire stopping of spaces between chimneys and wood joists, beams or headers shall be galvanized steel not less thinner than 26 gage in thickness or non combustible sheet material not more thicker than 1/2 in. clearances must be maintained. Method A. 12" (304.8 mm) Clearance to Combustible Wall Member: Using a minimum thickness 3.5" (89 mm) brick and a 5!8" (15.9 mml minimum wall thickness clay finer, construct a wall pass-through. The clay liner must conform to ASTM C315 (Standard Specification for Clay Fire Linings) or its equivalent. Keep a minimum cf 12" (304.8 mm) of brick masonry between the clay liner and wall combustibles. The clay liner shall run from the brick masonry outer surface to the inner surface of the chimney flue liner but not past the inner surface. Firmly grout or cement the clay liner in place to the chimney flue liner. hnmlun clnrtKlw ckarancro w bnc<•: amt ~v/nMigthks ~ to f 3(I.tmm t 1 \Imnnum clc 1 ` m 1301.8 ~ .,i' bnc- t.'humn' ~ lY1nTICCl+11 Fue clay \tlmmum I: to i31N.%mmi Ataratn~ chtmnn' Imo to a+mhu+uFlc, Method B. 9" (228.6 mml Clearance to Combustible Wall Member: Using a 6" (152.4 mm) inside diameter, listed factory-built Solid-Pak chimney section with insulation of 1" (25.4 mm) or more. build a wall pass-through with a minimum 9" (228.6 mm) air space between the outer wall of the chimney length and wall combustibles. Use sheet metal supports fastened securely to wall surfaces on all sides, to maintain the 9" (228.6 mm) air space. When fastening supports to chimney length. do not penetrate the chimney liner (the inside wall of the Solid-Pak chimney). The inner end of the Solid-Pak chimney section shall be flush with the inside of the masonry chimney flue, and sealed with anon-water soluble refractory cement. Use this cement to also seal to the brick masonry penetration. Forno Bravo. LLG 2008. All Rights Served. Ver. 2.1 9 r.:: , ~ porno bravo ~., . Authentic Italian Wood-~ircc~ Ovens ~Y '. \tmunun, chu+rt~~ ckrr>,x tmm mwxtn' to sheet steel st{goth nJ aYnbtoUl+les . m i w.e mml ~I,At~xm ckr>ttce 4~tiw,luMe u °m tL~t.6mmi .`;' f+ctnn ~buN rcaacuan• etnttoer kaglh arnett l"htttrteg rotrtecux t~Stmxy ~ tltlfh x'tN uriple l~x . N lhte rtNis ~ ~ (y•y .,tta:h GYIKaVX .'~If 1t11K [ 4\Weh ~m~~?f.6mm~mm [~ 5dss1-uxutuuf \twrin~ ( ~ Issted (kVx~~~tuth chumn~ ~ SFeet steel u~+pru Method C. 6" (152.4 mm) Clearance to Combustible Wall Member: Starting with a minimum 24 gage (.024" [.61 mm]) 6" (152.4 mm) metal chimney connector, and a . minimum 24 gage ventilated wall thimble which has two air channels of 1" (25.4 mm) each. construct a wall pass- through. There shall be a minimum 6" (152.4) mm separation area containing fiberglass insulation, from the outer surface of the wall thimble to wall combustibles. Support the wall thimble. and cover its opening with a 24- gage minimum sheet metal support. Maintain the 6" (152.4 mm) space. There should also be a support sized to fit and hold the metal chimney connector. See that the supports are fastened securely to wall surfaces on all sides. Make sure fasteners used to secure the metal chimney 1lmlttwm chtrtuxh~ cltaratkti to sh~t~t stttl r~lttlpdrt8 erld a>ettbtt>iibks 1 ut. (V1.8 mm) "fun air charctels ca.#t I m 125.4 mm) Chintrtcv 3 ~'~NYfotior ~ ~. \linimum (s in. T,u, tneilat~ av = (152.3 rttm) glees ~ttattncix u'hfi ~ fiber inwletian 1 in. (25.4 rttrn). !1lasote~ C'It~ ~~. t Cotnlrtklism of ~ Shay akt~l shnr .acel. sttpptxtr Modena W Series Installation Instructions Method D. 2" (50.8 mm) Clearance to Combustible Wall Member: Start with asolid-pak listed factory built chimney section at least 12" (304 mm) long, with insulation of 1" (25.4 mm) or more, and an inside diameter of 8" (2 inches [51 mm] larger than the 6" [152.4 mm] chimney connector). Use this as apass-through for a minimum 24- gage single wall steel chimney connector. Keep solid-pak section concentric with and spaced 1" (25.4 mm) off the chimney connector Icy way of sheet metal support plates at both ends of chimney section. Cover opening with and support chimney section on both sides with 24 gage minimum sheet metal supports. See that the supports are fastened securely to wall surfaces on all sides. Make sure fasteners used to secure chimney flue liner. Chittm~~s ttmt) ~~+~tor :fir s~Y Chinrk-~ knglh 2 in.l Sn a mml \I m Sheet srazl ~fiinttn~ ~~pyu IMPORTANT SAFETY CONSIDERATIONS Solid-fuel exhaust contains creosote and other substances that accumulate in ducting, creating a risk of fire. The rate of accumulation will vary with respect to flue gas temperature. wood type and moisture content. Frequent, regularly scheduled, thorough flue cleaning is the best way to minimize the risk of flue fires. VERY IMPORTANT! SUBMIT YOUR VENTING PLANS TO LOCAL CODE AUTHORITIES BEFORE PROCEEDING WITH INSTALLATION. © Forno Bravo, LLC 2008. All Rights Served. Ver. 2.' porno bravo Authentic. Italian Wood-fired Ovens Modena W Series Installation Instructions 7. Partition Wait The oven can be installed behind a decorative partition wall. A MAJOR CAUSE OF OVEN-RELATED FIRED IS FAILURE TO MAINTAIN REQUIRED,CLEARANCES {AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS OVEN BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS. © Forno Bravo. LLC 2008. All Rights Served. Ver. 2.1 ~ 1 Non- Non mrntMle~bN o7~+DuaYbN mNN cVOe come` ooare N°"' RH^ Attep comGUpON b •bW ~W ~Altl~ slD~aq~ Md Ul h6fuCOM Lebsl porno bravo Authentic Italian Woad-Fired wens 9. Curing Your Oven It is important at this point that you cure your oven slowly, by building a series of five increasingly larger fires, starting with a low temperature. If you begin building large fires in your oven right way, you will compromise your oven's longevity and ability to cook well, and cause damage, including cracking. After you have installed your oven, there is still a great deal of moisture in the mortars, hearth concrete. vermiculite, and the oven chamber and vent. Each of these oven components was recently produced using an air-drying, water-based process. Simply letting the oven stand for a week does not "cure" the moisture out of them oven. Before you start the curing process, let the complete oven sit for one week. Then, start a series of low and growing fires, using the analog temperature gauge provided in the oven door/frame. The temperature gauge reads the oven's air temperature. For a more accurate temperature reading of the oven refractory surfaces. which can be use for many types of cooking, you can use the optional Digital Infrared Thermometer, which can be purchased in the Forno Bravo .Store. Day 1. Maintain a fire temperature of 300°F throughout the day and as long as possible into the evening. Day 2. Repeat at 350°F. Important Note. While it is difficult to maintain consistent. low temperature Fires. ii is critical for proper curing that you do not go above these temperatures during the first two days. Day 3. Repeat at 400°F. Day 4. Repeat at 450°F. Day 5. Repeat at 500°F. Close the oven door every evening to preserve dryness and heat. Modena W Series Installation Instructions SMALL "HAIRLINE" CRACKS CAN OCCUR WITH NORMAL HEATING AND COOLING. THEY WILL NOT AFFECT THE PERFORMANCE OR LONGEVITY OF THE OVEN. IF CRACKS OF 1/8" OR MORE DEVELOP, CONTACT FORNO BRAVO. Important Notes Use solid wood fuels only. DO NOT use charcoal, pressure treated lumber. chipped wood products, sappy wood such as pine, laminated wood or any material other than dry medium or hard firewood. Do not use products not specified for use with this oven. DO NOT USE liquid fuel {firelighter fluid, gasoline, lantern oil. kerosene or similar liquids) to start or maintain a fire. Never use water to lower temperature inside the oven, or to extinguish the fire. There must be a period of time between completing the masonry work and beginning the actual firing cure. Longer is better than shorter, particularly for the actual dome cement. The cement and mortar must cure first and this process is actually improved by keeping the cement moist and not letting it dry out. Cement is exothermic and gives off heat. If you were to start the Oven curing too soon, you drive this exothermic action the wrong way and damage the new cement. Also. using a space heater can help, but only so far. It is not an alternative to fire curing. We tested a space heater in an assembled Forno Bravo precast oven for two days, then quickly heated the oven up, {don't do this at home -- rt was an experiment to see what would happen to an oven that we have here) and we found that we created a very large amount of steam from the oven, mortars and vermiculite, which went on for hours and hours. C~? Forno Bravo, LLC 2008. All Riqhts Served. Ver. 2.1 12 porno bravo Aut~tentic Italian Wood-tired C7vens Oven bricks intended for direct contact with bread and/or pizza products only. All other food products must not come into contact with brick surface but should be stained within approved cookware. Start your fire using ataste-free. odor-free fire starter and dry kindling. Build your fire up slowly. adding wood to the back and sides as the fire grows. Continue to add wood until the oven reaches the desired temperature. Then, move the fire to one side and brush the oven floor. Only use the copper brush that was provided with your oven. and do not use steel wire brushes. natural fiber brushes or wet clothes to clean the oven floor. The fire can be built directly on the oven floor. You can monitor your oven temperature using the analog oven air temperature gauge provided with the oven, or with an optional Digital Infrared Thermometer. DO NOT over fire your oven, or build a fire where flame exits the oven door opening. BEWARE of very high temperatures in the oven and use long oven gloves and mitts to handle pots and tools. DO NOT put unprotected hands or arms inside oven while it is lit. BEWARE of flying sparks from mouth of oven. Ensure that no combustible materials are within range of oven at any time. DO NOT close the oven door fully while a fire is in the oven. Closing the door fully will cut off oxygen to the fire, causing the fire to erupt suddenly when the door is removed. Always keep door tilted to allow air to circulate in the oven. Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or "freshen up° a fire In the oven. Keep all such liquids well away from the oven when in use. vycnc~ ~+ luny ~iwcu. vvncn ~rwia aic icn Na~uany v~ gas and flame may be drawn out of the oven opening, creating the risk of both fire and smoke. Keep the oven door opening free of all combustible materials when the oven is in operation. Disposal of Ashes. Ashes should be placed in a metal container with alight-fitting lid. The closed container of ashes should be placed on anon-combustible floor, or on the ground, well away from all combustible materials pending disposal. When the ashes are disposed by burial in soil, or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled. Wood can be stacked in the area under the oven hearth. © Forno Bravo. LLC 2008. All Rights Served. Ver. 2.1 13 porno bravo Authentic Italian Wood-fired Ovens Modena W Series Installation Instructions 1. Maintenance and Cleaning The oven can inspected through the door opening. Allow the oven to completely cool before inspecting the vent and chimney pipe for creosote build up. Have your chimney cleaned by a professional chimney sweep if you have doubts about your ability to clean it. Use a plastic, wood, or steel brush. Do not use a brush that will scratch the stainless steel liner of your chimney. Scrub the spark arrestor with a wire brush. To remove the Chimney Cap for cleaning, either twist counter-clockwise to remove the entire cap, or unscrew the four (4) screws that attach the cap's support legs to the cap base. The Tee Cleanout Cap can be removed by fuming counter-clockwise. Be sure to replace Tee Cleanout Cap when you are finished cleaning the chimney. Creosote -Formation and need for removal. When wood is burned slowly, it produces tar and other organic vapors that combine with expelled moisture to form creosote. The creosote vapors condense in a relatively cook oven flue and exhaust hood of a slow burning fire. As a result, creosote residue accumulates on the flue lining and exhaust hood. When ignited, this creosote makes an extremely hot fire. The oven flue should be inspected at least twice a year to determine when creosote buildup has occurred. When creosote has accumulated. it should be removed to reduce risk of fire. © Forno Bravo. LLC 2008. All Rights Served. Ver. 2.1 ~ 14 porno bravo Authentic lta~ian Wood-fired Ovens Moc~ena W Series Assembled Wood-Fired Pizza Ovens Wood-Fired Ovens Combine Advanced Technology; Efficient Operation The Forno Bravo Modena W Series is a line of high-end, UU NSF-listed pizza ovens designed and produced in Italy for restaurants and pizzerias. The Modena ovens take full advantage of space-age insulators and high-technology refractory materials to provide efficient operation, minimal fuel consumption and optimal pizza making. The Modena ovens are excellent at retaining the high heat that is vital to baking authentic Italian and New York style pizza. The weight and mass of these pizza ovens are designed for the rigors of high temperature cooking and 24-hour, 365 day per year use. Constructed from a proprietary high alumina, vibrated refractory material, the Modena dome is 3" (sides) - 4" (top) thick. The Modena oven dome is an optimal 16.5" high, and the oven opening is perfectly tuned for cooking performance. The Modena oven floor is 2 3/a" thick, also uses a proprietary high- density refractory, and is cast a single block. With no seams, the Modena oven floor offers the perfect pizza baking environment. The Modena ovens are capable of quickly reaching and holding the 800°F temperature required to produce hundreds of pizzas per hour. They hold a temperature of 500°F over night, and can be brought back up to cooking temperature in a little at 15 minutes. By leveraging insulating materials developed for industrial applications (2,000°F+), the Modena ovens remain completely cool on the outside, while cooking at 800°F. The upper oven has up to 8" of ceramic insulation, which is rated to stop 1,000°F for every 4", and the cooking floor is set on 6" of solid- state block insulation. Restaurant owners and chefs who have experience with alow- end pizza oven, where the oven exterior get hot and the oven quickly loses heat, knows how important this feature is. The Modena Series ovens come ready to cook, requiring only a chimney. They are available in four sizes. Accessories Simpson DuraTech chimney Infrared thermometer Additional oven tools Tested to UL 737, UL Subject 2162-01, and NSF/ANSI 4-07. Specification Sheet The Modena WSeries-advanced technology in a fully assembled oven. The Modena W Family Modena120 46" x 49" Modena140 55" x 53" Modena160 55" x 61" Modena180 55" x 69" 12.9 7 ~ 5 -- - • 1 S. 5 ~ - -----f- 12 ', 8 18.5 ~~ 14 10 21.3 16 12 '_C~~ ~? 744 Neeson Road, Unit A Marina, CA 93933 f800) 407-5119 info~fornobravo.com Copyright Forno Sravo, LLC 2070. Al! Righfs Served. 1 Forno Bravo Modena W Series Specification Sheet 1. l porno bravo Aut{~entic lta~ian Wood-Fired Ovens Modena W Series Dimensions TRADIZIONALE A LEGNA DISEGNI E DIMENSIONI I ~ -- ~ i i~ v • V III I ~ ~ ~~ ~ A ~ ~oon.-o wit. u+a~ r~o1: vn~s we ~n ~~ ~o L ~ U " x9 1~0 7201. ,-- 1800 1100 9150 .1100 -- ~-, r- -----~ . 1N_: .. H11 1811 ( {r/ 17M 1101 Dimensions and Weight a120 oden M 46.4"x49.9" 62.9" ~ - 60.9" 2,420 _ _ Modena140 " ~ 55.0"x53.9" 70.7 _ _~~_ 66.8"v .__ ,~ 2,750 Modena160 0"x60.9" 70.7" 55 76.6" 3,080 Modena180 . _x_ j 55.0"x 68.8" ! 70.7" __ 84.5" 3,490 Physical Height of Cooking Floor: 48" Dome Height (internal) from Cooking Floor: 16.5" Oven Opening: 22"W x 10.6"H Chimney flue: 20cm (7.9") SPeci~ication Sheet Copyright Forno Bravo, LLC 2009/2010. Al! Rights Served. 2 Casa2G Specificafions V1.8 Forno Bravo Aut~entic lta~ian Wood-Fired Ovens ~ eClT"ICc~t10C1 S~eet Design ,~ a ~~ 1. Support stand in square tubular steel; stove enamel coating. 2. Steel support platform, reinforced with square tubular steel sections; stove enamel coating. 3. 6" thick under-oven insulation comprised of a double layer of high-efficiency solid-state refractory insulting tiles, fired at 1700°F. 4. Monoblock 2 aid" cooking floor, made from proprietary high-density, vibrated refractory material. 5. Dome segments 4" top thick, made from proprietary high-density, vibrated refractory material. 6. Oven landing, made from proprietary high-density, vibrated refractory material covered with high-grade stainless steel. 7. Arch, which projects 2" beyond the oven enclosure allowing for custom partition wall enclosure. 8. Steel enclosure panels with red stove enamel coating; durable, washable and non-rusting. 9. Steel vent, with paint finish capable of withstanding high heat. 10. The joints between the dome sections, and between the oven floor and cooktop overlap, and are grouted with refractory plastic mortar capable of withstanding 2500°F. 11. Ceramic fiber dome insulation between 4"-8" thick; capable of withstanding 2500°F. 12. Additional loose insulation. 13. Oven door. Copyright Forno Bravo, LLC 2009/2010. Al! Rights Served. 3 Casa2G Specifications V1.8