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20050755 STEP Sewer Report 03212012D ° ~L~JWLS ENGINEERING, INCORPORATED ~na!~euelo~.nei~t .~rafres~orral ~lerriices- S.T.E.P SEWER SYSTEM REPORT Windshadow 14920 Berry Valley Drive SE Yelm, 411ashington Parcel Nos. 217242-0000, 2172424-0200, & 2172424-03011 Prepared For American L'Vest Bank 4 Nickerson Street Suite 200 Seattle, Washincton 98109 March 20, 2012 BASELINE Job No, OS-104 Prepared by: Jerry A, Waldron, P.E. >r~~~t 1a' ' ` - z~: :, -, ~ ~ -.; r.: ® s~~sS .- -, .. --~r--,-„--. Jf1jL5~Lh~ ~'/ Lr~ Land Planning 8 Use Engineering Surveying BY_ ____________________ 1910-64th Avenue West • Tacoma. WA 98466 ;253) 9654491 Fax (2531 9b9~8563 Soaffio (206) 824-1205 "The industry starts here" TABLE OF CONTENTS SECTION I -PROJECT OVERVIEW 3 SECTION II -GENERAL DESCRIPTION 3 SECTION III - YELM DESIGN STANDARDS 3 SECTION IV -ANALYSIS 6 Table 1 -Multiple Pumps G APPENDICES Appendix A -Vicinity Map, Site Plan, & S.7.E.P. Forcernain Calculaiions Appendix f3 - Orenco Systems Pumps Cut Sheets 2 1 ' SECTION I -PROJECT OVERVIEW ' The project proposal is to subdivide Parcels 217242-0000, 2172424-0200, 8 2172424-0300 info 217 residential units composed of single-family residences and townhomes where each residential unit will be served via a public Septic Tank Effluent Pumping (S.T.E.P.). The project ' site is composed of Soil Type A -Gravelly Sandy Loam and the storm design will utilize underground Low Impact Design BMPs to discharye all runoff generated from the development into the native permeable soils. There is a residential single-family home on-site, which will ' serve as a construction office and will be removed from the site prior to recording of the plat. A public street connected to Tahoma Boulevard to Berry Valley Road. The site is zoned Low Density Residential R-4. ' The 30.2-acre site is located at 14848 SE Berry Valley Rd in Yelm, WA. The subject property is located in the NW quarter of Section 24, Township 17 North, Range 1 East, and W.M. The ' project will propose a sewer S.T E.P system, watermain, storm drainage, and extend dry utilities from Tahoma Boulevard. The project improvements consist of subdividing the parcels into 1751ots for single-family ' residences, 10 open space/storm tract areas, 56-foot right of way dedication for the public road improvements and access to the residences, and 20' wide alley way. All interior streets shall be improved to Yelm City Standards for a Local Access Residential, including a 35-fool paved ' roadway with two 1.5-foot parking lanes, rolled curb and gutter, and a 5-foot concrete sidewalk on one side. ' SECTION II -GENERAL DESCRIPTION Each residential unit will be served via a public S.T.E.P. system where the forcemain will range ' from 2" diameter l0 4" diameter. The proposed forcemain will begin at the northwest comer of the site and connect to the existing 4" forcemain located at the southeast comer of the site within Tahoma Boulevard. The sewer basins can be divided into two halves where the western ' half of the development will serve 126 residential units on the west basin and 91 residential units on the east basin. Each basin will be served with a 2" PVC SCH 40 forcemain which meet at a common point within the road intersection at the southeast corner where the forcemain will ' be upsized to a 4" IPS SDR 21 forcemain. SECTION III - YELM DESIGN STANDARDS ' With respect to each residential structure, the number of E.R.U.'s and associated "base flow" will be based on the following: ' Type of Unit No. ERU's Base Flow Single Family Residence ...............1.00 = 900cf Duplex Dwelling Unit._._. ,,.......1.00 = 900cf t Triplex Dwelling Unit ....................0.90 = 810cf Fourplex Dwelling Unit .................0.80 = 720cf Residential Structures > 4 Units ...0.75 = 675cf 1 Non-Residential Unit ....................1.00 = 900cf STEP tanks for the City of Yelm will be sized and configured as outlined, and shall meat the DOE Design Manual criteria for vessel sizing and configuration. 1 3 TABLE 16 -STEP TANK SItING Descriptions Tank Size Up to 4 Bedroom Home (minimum) 1,000 gallons (liquid capacity) 5i6 Bedroom Hone/Duplex (minimum) 1,500 gallons (liquid capacity) TABLE 2 -ESTIMATED DAILY SEWER FLOWS Type of Establishment Gallons Per Person Per Day Dwellings: Multiple family dwefiings (apartmenfsj = 65 Single family dwellings = 75 Plat proposes 56 attached to+mnhomes and 162 single-family units for a total demand of 217 single-family units. 217 x 75 gallons lE 020 Pipeline and Service Line Materials All pipe less than 2 inches shall meet the following requirements: Schedule 40 PVC pipe shall be designed for solvent weld joints and shall comply with ASTM D 1785. All pipe 2 inches and above shall meet the following requirements: PVC 1 PS 1120 SDR 21 Class 200 pipe shall have rubber ring gasket joints, shall comply with ASTM U 1784 and have a working pressure rating of 200 psi. 2-inch service lines shall be schedule 40 PVC pipe designed far solvent weld joints and shall comply with ASTM D 1785. 7E 040 Pipeline and Service Line Installation Grade and Alignment Service lines shall be placed at a minimum of 18 inches of cover within private property. Deeper excavation may be required due to localized breaks in grade such as airbs, retaining walls, and terraced ground. Where required by the City of Yelm, the pipeline shall be laid to the profile or elevation shown, regardless of depth. Minimum cover of any mainline within public Right-of-Way or easement shall be 60". Sewer main Tine gate valves at no time shall not exceed a distance of 5U0 feet. Pigging PortslCleanouts A pipeline pig is a projectile that is forced through the Inside of a pipe to clean pressure pipelines. A pigging port/cleanout is used as a point to send the pig (see Standard Detail 7-20). Pigging ports are required: 1. At every 2-inch diameter change in pipeline size; 2. At the end of every dead end line; 4 1 1 7F.020 EfFluent Pump - 4" Submersible Purnps ' Simplex Pumps: Systems for tanks 1,500 gallons or less. 1. General -For Discharge to a STEP Collection System provide Orenco Model P10.05.11 yr approved equal. Pumps shall be listed by an approved testing ' laboratory, e.g., UL or CSA or use as an effluent pump. Pumps shall be stainless steel andlor thermoplastic. All wetted fasteners shall be 300-series stainless steel. 2, Motors -Motors shall be permanent split phase-type operating at 3450 RPM. Motors shall be ' 112 HP, 115 volt, single phase, 60 Hz. The efluent pump shall be of the submersible turbine type capable of delivering 5 gpm against ' a TDH of 105 feet, and with ashut-off heatl of not less than 160 feet. Pumps will be provided with an orifice installed in the discharge piping to restrict flow to a maximum of 9 gpm over any head condition. The supplier shall provide a head curve showing performance of the pump with the orifice installed. ~ ' B. Duplex Pump Systems and Triplex Pump Systems for 3,000 Gallon Tanks or Larger. ' 1. General -For Discharge to a STEP Collection System Provide Orenco Model P20.05.11 or approveU equal. Pumps shall be listed by an approved testing laboratory e.g.. UL or CSA for use as an effluent pump. Pumps shall be stainless steel and/or thermoplastic. All wetted fasteners shall be 300-series stainless steel. 2. Motors -Motors shall be permanent split phase-type operating at 3450 RPM. Moiors shall be 1/2 HP, 115 volt, single phase, 60 Hz. The supplier shall provide a head curve showing ' performance of the pump with the orifice installed. Motors shall be thermally-protected with an automatic-reset feature. The effluent pump shall be of the submersible turbine iype capable of delivering 20 gpm against a TDH of 105 feet, and with ashut-off head of not less than 160 feet. In a sewage piping and pwmping system the flow velocity must exceed certain limits to maintain trouble free operation and avoid settling and sedimentation of solids: Fvr horizontal wastewater pipe systems with solids the speed should exceed 3 Wsec. ' For wastewater water system with organic solids the speed should exceed 2 h./sec. ' The flvw velocity waste water systems rmust not exceed certain limns to reduce the potential for wear and tear due to the effects of erosion and abrasion' • The speed in high-grit sewage handling systems should not exceed 12 fVsec. ' The flow and velocity in sewage systems with low grit concentratiohs should not exceed 18 ff/sec. SECTION IV -ANALYSIS PUMP ANALYSIS The total dynamic head loss is found by adding the total head loss in the 1-1,'4", 2", and 4" pipes from the farthest and deepest pump to the proposed connection point. The lengths of pipe shown include the equivalent length of pipe fittings. The static head loss is found by subtracting the lowest pump-off efee-anon from fhe high point in the system elevation, at the invert elevation of the gravity sanitary sewer manhole. This total system headloss with 1 pump running is used to find the duty point on the pump perFormance curve which is defined as 5 gallons per minute. No problem is anticipated to occur at any of these operating conditions at 5 gallons per minute. The following calculations show the head loss in the system (using °C" = 120 for PVC Pipe). Catalog cuts are provided for pump, control panel, and wet well in Appendix B. In the event of the possibility that twelve pumps are working simultaneously for 217 online pumps; per Table 3 -Maximum Number of Gender Pump cores operating daily, a multiple pump analysis was performed. The multiple pump analysis will be performed with the assumption that all pumps will run ai the duty point of at 5 gallons per minute yielding a total of 12 pumps x 5 gpm = 60 gpm. The total total dynamic head is 93.24' which is less than the maximum TDH = 105'. Table 1 -Mult i le Pumps _ Number of Pumps Max Flow Cleansin Velocit TDH ~- 12 60 GPM 1.53 FPS 93.24' 6 Appendix A Vicinity Map, Site Plan, & S.T.E.P. Forcemain Calculations '_ '~ VICINfiY MAP NTS _ r ~nu~cee~woo~'sveo~erw~tre'o~oce~~ieo'~~z~:w 1 ~ Installation Guide: ProSTEP'" Effluent Pump Packages ' Step 3: Set the panel's pn~grammable timac i s. Press the ESC key. ' fl.- ,_ .. rC' b. Press the down arrow key to sclera "Set Pxnun." ~ r w,a4 f r. a r.. h. ,1~ys, ._ c. Press the OK key. - ' {fAR,V[/1'G: Dn erne .m1eLt "Stop. " Selecting this option xill erase the pane( pmRrantnaing and xdll ngadre nn L•EPROM (not FY`_1j; T .shipped xith the panel) to ttspm~aam /f'yuu inadvertently press ~ =~:.='i~ ' the OK lnruon while "Stop"is highlighted, select 'iVo" on the canfit»ur6on.rereen and press OK to go back to the timer setting "`'``-~'~~" r. menu. ' d. Use the up trod down az-tow key's to scavll through the param~txs. When you tincl one you wish to alter, press the OKkey. - ' e. tlse the kft and right arrrnv keys to highlight [he - - characteryou wish to change. l4'hen the ctusor is over the character, use the up and down arrow keys to ' change its value. \~'hen you are satisfied with the value, press the OK key. f. ib set oilier parameters, repewt the prz:vious two sups. g. Press the F,SC key hvice to exit. :VOTE: Mons detailed tuner setting inctructinns con be forurd in ' the c:ontml panel s doa• trnuch. Step 4: "Pest the tuner. ('Ib do this, you may netxl to ac>jwt the tuner settings. Repeat Skp 4 and sc~t the timer fcrr :lp second. ' on, 40 sa;onds oft'.) To simulate normal operation, the bottom toat should be in the ' up position. a. Raise the middle float to acKivate the timer The timer will start in the "ott" phase. ' b. Run the pump through a few cycles to en,,-ure that it puns on and off with the timer. ' A'OTE: Ijyou changed the timer fa• this test, repeat Step 3 to set the timer for nornut! operatiun. 1 If the instructions are missing or have been removed from the door parch inside the control panel, calt Orencro jor a replacement ar download a ropy of the 1nsLVCtinns fmm one online IkK'ument f.ibran' at wwu:anmm.cnm MM{PS f Psv 1~,6A7 '7 ~"" ~) +9 70i/ Orenco Srysin brc. Installation Guide: ProSTEP"EffluenfPumpPackages Check for Easy Pump Vault Removal The ability to easily nanove the Biotuhe pump vault for main- tenanee is essential and depends on careful insltdlatiun in accordance with Oreuco instructions. To be certarn that the components have bean correctly installed and to avoid future mtuntcnance pmblc~rns, practice the removal prcx ess below, • Completely close the ball valve on the discharge assembly. • Disconnect the PVC union next. to the ball valve. • Remove the pump from its flow inducer and set it aside nn the lid to plated it from mud or sand. (You do not neeJ to disc;onnecK the pump's electrical cord.) the power ca61e. • Remove the float assembly fiom the vault and set it aside. • Pull the Biotube pmnp vatdt otn of the tank. Thcxe should be enough cle.'u:jnce between the ball vah~e and splice box to allow unhindered removal of the vault, as shown in the photo at left After you are satisfied that you can successfully remove the vault, lower the vatdt back into the tank attd replace the float assembly. To prevent the vault from floating, nm clear water (fmm a hose) into it to sink it. Then do the following: • Lowcx the pump into the flow inducer and reconnect the discharge assemhly. Make sure all threaded a~nnec[ions in the discharge assembly are hand-tight. Do not use a tool. • Open the ball valve completely. • Secure the access riser lid. Make sure all these activities have been performed: • Valves are back in their recommended positions. • Discharge assembly threaded connecxions are hand-tight.' • Control panehs have been set to automatic and circuit breakers have all been switched back on. • Household water lines have boon ttirrted back oa • Lids and lid bolts are properly in place and secure. CALTIO~V: AN U,IZOCKED LID OR OPEV TAAr%ACCESS IS.ASAFETFRAZARD! The tank arcecs Jid m:cst he properly secur>;c! to the riser at aJl times. If bolts are lost or dunraged, contact Orenco or yourlocal distributor inrmediatefy for replace- ments. :: U070nnm $/sl•NS Iss. NrNI-FP&i 0.rv L3, 6A7 ' Installation Guide: PraSTEP'" Effluent Pump Packages Brief Maintenance Summary Whenever servicing a wastewater [reatmetu system... • Wear clothing that covers all pans of the body exposed to was¢ewater or ellluent and personal protecKion equipment (rubber gloves, goggles) whenever handling compontmis that come in contact with wastewater or c137ucnt, rs r - • Practit:e proper personal hyb~ene alter service is complete. 1 i :1 ' ~~ • When working with electrical components, switch off t? a1` `' "•-r s ~ - ,~ the power at the service entrance panel and set the circuit ' ~'~y~ ~F breakers to OFF. If the control panel is not within vicNV of "' ~ the pumping system, use lockoutr'tagaut procedures. .- '. ~~ ~:s ~ ~__. r1'OTF_: Fur-<:omph•tr maindenarrce iruouc6ons, searzh Orencos r,.,, .' - nnline LMctirment Library. (l.nok render "ln,chueJinns, Genera!" = rn the "Search h_vCareRory"firrrctinn:l .- . - .-. . -_ - '~=- Biotube Pump Vault Maintenance _0 l _ Step 1: Uctermine whether the Biotube filter needs cleaning. lltrn the pump on by ).lipping tltc MOA switch in the coutrul panel to MAV. I_et the pump nui abnut 311 seconds and watch inside the Biontbe pump vault for any noticeable difference between the vault's liquid lcwcl and the tank liquid level. Flip =_ - ~ I T~ the MOA switch back to AUTO. if the liquid l~w~el difference - between the inside and outside of the vault reaches shout two approx. 2 in. (50 mm) ~ inches (SO mm) or more, or if the low-level alarm is activated, the Biotube carridge may need [o bt: cleaned. Step 2: lfthe Biotube filtcrnceds cleaning, do the following: - • Switch the MOA switch and the circuit breakers in the contml panel to OFF. '~ ~' • Slide the Biotube cartridge out of the pump vault. ~' • Hold the Biotube cartridge over an open inlet of the tank w or primary compartment. _: • Catt fully spray the build-up into the tank (not into the '. : Pump vault). , ' .... . • If there are significant solids in the vault, remove and ,~ - clean the vault too. ~ • _ ~ ~ Stc 3: Pull the ttm and lace it on a cleanable surface, like P P P P ~ the riser lid, or in a plastic trash can. Check the intake screen; ,, - ~" wash off particles as necessary. Recxrrd the kinds of particles ~- (ciganttc bulls, hair, lint, kitty litter, cloth wipes, gttm, grease ~` build-up, etc.) on a system mainttsnanc;e log and report your ~ fmdings [n the user,'homeowmer (for education). _ aI; NINtFPS-0 ' 'ID 70/r d••m SyY~mi 1•c fl•v L3, fi~01 - • -. Installation Guide: ProsrEP`" Eff~uenrPotnp Packages ('lean off any solids buildup on Iloats. Vcrify that tloals am properly securetil to llte tloal stem. Vcrify tlu~t tloat cords are neatly wrapped inside the riser sc7 that they cannot interfere with [he operation of the tloats. With the MOA switch set to AIJTU, simulate system operation by lifting the floats in the same order that the liquid would lift them (bottom, middle, then lop). Remove any inoperative Stoat and n-plat:e it aZth a new one. Rcfi-r to Float Collarlnstruc•fiun Guide (NIN->v1F-MFC-1)* and the maintcuance section of Float Switch Assembly Instructions (NIN-M F-MF-1)* for more detailed information on Ila3l assembly reptlir replacement. Splice eox Maintenance • IMPORT,91rT Befirrr; doing airy wrrrk on the r+~ring w the lc',~el cont7ol flwus and pru7rp in 1Ge vatdt or irr Ilre cnnbr7l petrel, switch the cirYxttit brrakerc in tke panel to their OFF posiNoru and stanich off the power to the system at the sen~ice entrance prt7u~l. Remove splice box lid and check for moisture. (Some cott- densation is normal.) Inspect the splice box to crosure lid and CUI]ntx:nURS are SeCnIC. If the splice box was submerged, or if then: is a crack in the ccmduit, there tray be water in the splice box. tf this is the case, remove water from the splice box with a syringe, sponge, or similar method. Refer to document NIN-SB-SB-1 * for instructions to splice the float wvc to the wire fmm the wntrol panel. A[tach the corunon acre with the other commons using the waterproof wire nu[. It may be necessary to replace this wire nut with a new waleriight wire nut. Always use watertight wire nuts or heat-shrink splice kits for al] connections! You elm find rNese documemu in Orenco D online Lhclrmenr Library nr nmrn~.omnrn.mm. ® YSO1 Orroce S7~bma' Ina MIM-EiS~ 1 -, ~ Rn i).SA7 ~ J Installation Guide: ProSTEP'~ Effluent Pump Packages A endix f: Grommet /ns~llation Instructions PP Grommetr~uo•dar3 i ~ ~ ; ~ - I Splice box 1 ' Step 1: Io install grommets in the field, first nurri: the riser for location of the grummets. (Fur Pemr:t-Lot: risers, you should y ~ Discharge assembty try u, avoid cutting thmugh the pipe seam -the extra thick rib "'~ Grommet ~ unless it is unavoidable.) ; ~ I~2dcwokt ~ ~ . Support pipes Step 2: l)sing a 4-in. (I(N)-mm) grinder or other cutting tool, r ~- Binr~.lbo purr:p vault notch thrcnrgh the PVC ribs to the wall of the PVC ristr. Remrn>e __ ~ ' a» area of ribbing equal to appmximately 1 in. (25 mm) largufi rte- . "~4~'r. than the grotnmet diameter , • 4.x:;.:1;1 Step 3: Using a hammer acrd chisel, break the notched ribs Gvm the riser L'st: a grinder to rtimove any remait»ng rib mate- ~ k'~~~-";5, . ~ ~' , riot so that you are leil with a smooth area, ensuring a watertight ~ a. ~ fit (Hole saws with attached pot:ket cutters are available Gum _ - ~ d 't' t~nco; they cut away the rips as the hole is cut, eliminating the >;r need to notch and bRxtk the nl7s.) ~ ' Step 4: t )sing [he Uronnne! Hole ,Saw Sizing Churn below, II ,®'; - ~ selex:t whole saw for the grommet installation and drill out the `, • opening. (lf you are using pipe and grommets other than L'.S. - -b. nominal sizes, ascertain the corrxt hole size for yow grommet) r • t Use a debarring tool or knife to debtor the edges oC the opt~irig, ' r `, - y being carefiil not to enlarge the opening. ' Step 5: Install the gmtnnret in the riser. Apply a bead of AllH 1(>n adhesive to the groove of the grommet prior to instrliou into the riser hole. This will make the grommet more Q ' ser;tlre artd will overcome any imperfec;tiuns in the drilled hole. 6rommet Hole Saw Sizing Chart ' C:.,u. e...=~ NOTE: •~ }~ ~;, ~#Hpte Size lin.l Grommet size -nominal , F ; ' -~ '•°- 1/2 1 (IPSI pipe siza. For morn iniormatien abou7grom , ~ '_ -` ~ , s. '~ - I • ~ ' 3/4 t-114 met dimensions and actu- - t t-9/16' al pipo O.D., see Drenco's 'p;!r -.r.'`. x r 1 ' CrommatSubmmallNSU- tl ~ © -1/4 1-3l4 RLA-PG-II, available /nom ?~i( . t-1L2 2_t/g• thu Document Library at ! 2 2-3/4' Ivww.orenco.cvnr t 4 5 ' Holc saw providat with installer's kit NI-1~EPS-t ®2007 atanco S7ehns' Ic ' 0.eu La, 4'a7 .~-- , ./ ~ l 1 1 1 II II Installation Guide: ProSTEP'"Effluent Pump Packages ~ `_~ a ~~ ;~ Internal Splice Box External Splice Sox I "Ilus appendix covets simple splice box wiring insWetions. Fnr more detailed explanatiotu with Geld wirittg sizES, recommended breitker si~cs, and field wiro color charts, refer to Splrce 13ax !natulla(inn, Operation, ar+d Mairltena~rce Instn+etions (EIN-SB-S$-1 ).' Fur explosion-proof (Class I, llivision 1) splice boxes, see Eipl~siun-Prtwf Cord Connector Llstallatirnllnstntctiuru• O;lN-SB-SBX-I).~ For the F.xtetnal Splice Box, sec EL\-SBEX-I. These insWctions also came inside each splice box. All splice boxes are pro~~ded with waterproof wire nuts neces- sary to splice the appropriate lloats and pumps. Step 1: Push the appropriate ptunp and float wires tttt'ougtt the watertight cord grips into the electrical splice box. Leave an adequate length of electrical cable coiled inside the risc7 to allow for easy rctnoval of the pump and float assembly. Do not remove the a~loral marker or the paper tags fmm the Float cables, and do not try to thread the markers and tag through the cord dip. Tighten the cord tRips by hand, not by trot; then test the tightness of the cord grips by tugging on each cable. A cable is sc~ure when the cord grip is tight enough to prevent slippage. Adequate lengths of cable should be left within the splice box to allow easy removal for future disconnecting and raaplicing. Step 2: Run properly sizal wsires from the con[ral pat+el to the splice box.'fha wires can he hmught thmugh a conduit, or can be diroM buried using suitable direct-burial wire. Conduit that cn[ers the splice box must be sealed with a conduit seal or acceptable watertight cord connection, to prevent the i+~ltration of water into the sylGce box. The number of wires required depends on the control penal arai the number of floats and pumps used. Refer to the Splice Bux \6ruing diagaam provided for the control panel and check the float arrangemerrt for your system to determine the nu+nber of wires you need. Wires should be cotorccxled or otherwrise marked to help wire: the control panel. I1tc wire color chart in EIN-SB-SB-1' lists common colors reatmmended for each of the wires. Colors may refer to either the color of the wire's insulating jacket or the color of an electrical tape marker. }•,1y can find chic damment in Orertco's online lkxumen( l.ibrevy a1 wwworenco. nom. :'~ 1907 orenco Syareni lu. NINi~EPS7 Hav 21, fN1 Installation Guide: ProSTEP'" Effluent Pump Packages Make alt splices within the splice hox waterproof using wire nuts ur bolt cunntx:tors and hc:u-shrink tubing as shown on the appropriate splice box diagram. Tire spiicta must be waterproof! - , ; Splices that ate not watctpmof may cause a malfunction of tha -- -'' pump controls if water should leak into the splice box. Refer to the wiring dia~ams for instructions on how to amnect the float switches. •„~„~, ,,,,,,,,,,,~~„_,~,,, Step 3: Spticc cumtuctions with waterproof wirenuts. a. Remove approximately l/2 in. (12 mm) of insulation ~.., from the cncl of wch wire W bu conncctutl. Prevent ~ frayed str,3rtds as much as possible. ~® r b. Do nut pretwist entire wire bundle. Only twist individual - strandtxl wins slightly if ncudcd. Hold wiro bundle firmly2in.(SOmm)fmmwireends.F'ullyinsertallthe •~~.~""~ ' ~i~„ i ,n„ ~,,,,,,~,. „ .o.~ti '' ,_.. ... wins together tluvugh the sealant into the connector. r. __-- - - .. - ,.- _._- -:.. Continuing to hold wino firnily, twist connecor -- _ . , .. r_ly~ clockwise onto virus. c. Once a cunntx:tion is mxtk:, tug un each wire entering ,~; the connector to check the mechanical connection. :VOTE: Watertight cavrectors arc> not n>resahle. To change a 1 "• ,~ splice, nt~.st ajf and rurface with a »<>w connector. M' ~ r Step 4: After the wires are connected, seal around them where ,..,.. , the conduits enter the splice box with approved electrical _ -•~ ` silictxic scalaot. L. wu-an-r ' Rau il. RlOr Installation Guide: ProSTEP`"Eff/uentPumpPackages ' Notes B NVTOreeca S(x/ea~ (.c. NIM-EP5~1 Arr7..l SNT r7 r' r~ ~ Installation Guide: ProSTEP'"EffluenrPumpPackages 1 1 xiu-Ers-~ Neu 2], (N7 o- 200/ OnnCO Splami Ix. ~ Installation Guide: ProSTEP'"EffluentPumpPackages ® 7007 Oir<o 57tlwu' Inc. NIN4fP5-t pev 7-L 5N7 1 ~ ~ ~ ~ . : ~ : Installation Guide t Residential Applications , ~~.* 1 pro 6• InoorporatW U~.nXirry#~svy,ty ~r6,~[c~ ~c;,,,~.,,,,~r BOO-348-8843 ' www.oreneo.eom ~' . i Orcnco 5 stems' Incnr~c~lo:l G'nvq~nl drr illi;vin 4w'J lMn'Sbvuvm soo-ass-gees 5{1•A69-M49 viww.ortnco.com riww.verlcomm.n9t How to Take Care of Your Wastewater System r"~.,, How to Take Care of Your Wastewater System t,ortr~ r«ttrlrrlaora.~'! pCilC home includes miiahlc, - ~i _ ~s c°^rehtlly englncorc~d ayuipntent ~` - - ? r: -- manufacluml Ity' Uttatcn ~~,.~'~_=:1. `iys:ertu',Inc.-for thecollec- ° ~n!Jr~' lion ;a:6ior tt>Yatmant of house- "~~ ~' hod ttas:e;.dr,.:r „; w +.t,.ii pr:;(:er} ri~.t:~;,c:: ar:~ m~t~.; .~,. ~nrit:: a~:rs; ~'aeu::r vca'meni i~as a le:raic iGC rf dccom- p°xing houseltolA waete altd rce}~chng precious tt~ttrr rtroun:es. Our systems use little etterg7 ar.•d :reyuudlg outperform municipal unt~ugo Ueal- utent plant The trc::u+J allueul is oftrn rehtrnoj haplessly to the <ail, taHere it rcxcitt~s linai polish :rg ant. filtratir,:t for groundwater techat~e. T`terc'.s no dr~ratlc.g of our nation's ritrc rs and rtceau!s .. . v,I~icli °. ;uulla.i _I n. ~nac ,+ill~ nwu~~~~il,w..v:<~c. as with ury eug:ueexd ~ystent, such ac },our c.u or rmir hc<u pun;p, yts.:r Docile +cacti~water syiuem mill work hettrr an;l last L,?tger d it is regularly main- tained by a qualified srt•vice provirer. tibur service nmridu• s':ould be p:csern dating instalhrliou, so he or dte is 1'a,uuiar •sith }mar ~slcm, specially thou service lines, conduits, and anuic~clio[ts that get buried. rind pour service pro'aider should !!ace a atp;'t~Lhic ra1tu21. !+'s at'ailahle on our !>acurnettt _ Lihrar}t:uv;wta.or2uoacont.Ur _ call. E3{tU,3~iQ~9843 ii41-459- ' 4440) and he'll ScTld 'fOll _ another Your +ystuu will also work better and Iasi ionge[ if yna le::ru •.+•hat can ge .rto it - a;td what crm not Little effort Ls nyui:ixl, Jusl read atnl practlcc the "do ~ and doll ts" that hd Irn:. Gary mranber of }roar household should Ix Familiar wilt These. And if }eta hacc guess who team m "help flat in tho kit<heu;' be sure to tcl I thorn. ,oo. A'•'alt tl.ls preventi+~ maut- tut:ume, along with peric~iic inspctGons. }'our ottsite •a•otstr'tt;ttkr st.mmshould functiou for decades. And poll Il ~:roe ta;aer, enerey and pumpout ~~,'s. tau' I'ttere'<_ a place on the hack of this (iorneou•ne..~s Manual to reounl "Lupottant Ststem Gactc:' if thane have not been 5lled in for you. plcz~e record those uow, befot>? you file ar sheltc dre uta:ual. ,~ttd giae a copy of theca. facts m your serai~ pnn'ider; spe- cially if urour scrvict~ pnnider ctuvtges. Pou'll be glad vrou did. ~'t I I I I I 1 I I!' There :tre a number of dos :wd don'ts that will help ensure u Inng life :old minimal m;untenance for your system to a ;encral rule. nothing should he disposed into am' wastewater system Ihal hasn't fiat been in;estcd, other thin toilet tLSUU, mild detergena, and wash mater. Here are some addiGun:il guidelines. Hdt. '~ D00't I:ue1t ^anpcrrus and ,!anla;il,g sulutanr-s in.. your ,.:c ewatcr L~at.-ncnl >ystcnl, iplee.~e :~zr to U:e "Glbstautvx for aousehold Haze%rau Cl'astc; ' on tlw next panel.) S*eci~cally. do nr..l Uu;h . • Phannaccuticals • ~v„vieeanmunsc:va:herNr4ryau • 'H'ater iutlcn?r I::skis:ull • F'ammahie x to>Jc product; • tluusr:IOidcleaners.tx,,o.iallylloorwae tine rug cl<amers • t'..hlorlne bleach. ch:orida:, and luol or spa :!fC'IUCG • P?<ti5,i;<_ he•hiridr; xer cgitttr' Cti°tii L'.'LS. G[ 18rIIIZ26 DQD~t ignre haGn•pium5ing ficrures: rep~:r c 1er77..~1 k:+dt tudet;:aa m~~stc up tc 2,OOt7 gal :ers (?SUO :nets) c'1\vatQr:n a sia;ie dap. Tnsrs ID-20lime_s more \ca;cr thaw a houve- I u;ld's ;yi,lcz duly usati'r. l.alc;' plumbing fixlur~ ina>?aw F~'.irvraJer:ti.l, w;LSte natural r;:rnucr,>Ie ~t:~er!r~~!a~~u;sLSrarIl'.7. n~~ - i 0011 t lest :nV; ,..r `,a:tcets ; ~:I 'n s,;ctect ;cats: it.e; durlrg ecic spe's. A runnuf:~g faucet Ism ~,y:;'j II ILI'°~ie"\'ell('1S:IS:.CItiltBr .1171\'ty 1.01x1 i~ ',: d:il Ehli'•IU ~. uuf'r I ' I ' i!u ::ars);xr day „d hydraulirilly ovcdoad y~rur s}stenl. fns[ese.rrc{k rfy insufatr rr nett jour FHIG'I'.i :old plumbing. DOtlt tt;z ;pedal additives UIx! are touttd OD ru,e y>;ur trLsh r..4n to disytt:sc of suLul:clcns u,enhanczrhr..lxrtttnn~tccofyvurt-vtkilr t '{L s}strnl :a`.ditlsrs can catwz major dnnlagc to Diller alr:n in Lll' cnliatlon slstutt. The n;unral vlicrcorganisms iha: <,raw ;n pent ~2tem generate Iheir':rrn c_tiymcs th:u arrsulhc:cnt for breaking drnvn al:d dlgecnc n~.nrieats in the a~tarvnller. I-M ~+ t DD a~!lert grease in a rnnlainer and Gisnose wtth ;r:nu rrssh Arv! avoid us:ag garfiage disposal+exsrsi'.cik Comp st scraps ur dis~wse with Yr'ur trrsh. ,tial. Food hv-produce aocc!r.~ur tae need For septage pumping and Increase ma;nleuwtoe. 1 thatcauxmalnu:nat:o~pto'ienlsat. 'or inarax by mee'J far kptagc pumping. DisitO,SE of Ule fialnwing with yv0. trash • ~<;r,shelis,cantaloupe:enis.gun:. co;`ce gnnlnds • Tex hoes. chcsing tohacca, cigare:x tutu • Corninau, dental floss, s:miian' napkirts, dia{-,ets • Pape; tnwels.nc~spapers.candyw:appers • kags.largzantou:ttsofhatr • "Fiushable" wix::, haM; \s(p~, nerlir_url wpzs.:aeanicg wr'== ~- _-- I, "RU5tW8lE"wlv FS A:.E ~ - + i DISPOSE IN iftASH. DO I;rep linl out of yoarw;ttzxa!er ueanncnt }stem by cirzning U:e lint C4crs on your w;LShing machine tmd dryer before eu}' Imac tnsudlir:gawl:plrnentaJd~tfihzr ~r j~rur aasLing rrxhme v.ou:d',e z grad precautionary nIe„ sure i'i'hu normally t;lkws i.lst a few rnioutec i,inl ;+; Id other such ma~na!s::m ma}:e a h:g cifier.mce m the lreyuency:u;d cost of pwnping out your pnmu_z' Ireauuent :auk.) DON'T plumb w^at2r soflenudischwge brilte into vour t~^,L<tew-rter ssteln. CILe softened 11;4TFR is OIC lust rut thz RRIb'L tllat's ptocittced dtlnnr Nr ~zgenL aUOn c tie ) DD 1 b I(r L~r f i Ine llli LLnd sour w.UIPl43L-I ssrem <o a -tisch z. ges dtrL¢Uy m~U If:r v;Ii, Ths s a cr~t-u-;\~cr5ve 5i,lutiou drat cru.ura the Inng-tumt performance at you: system wld the h:ologic:U pttiru..w t11:t xcw inside it. hater sohcncr brne Inutd'ercs n'ith tutrogen remc'al. And it degrade> lream>Eln tv Irwrfi ring with Coe setU€ng pte>xss i oxide the lark. lFiti,ow pmpersruling,.u,!:ds, grease, and oils tilt carried ,hl:,.lg I ycur rsV.n. cfurg•-Ig com, un~nu.'; his .neJt::ues rut gists ba... • ~equiring[hetanlaoherunlpednto~e oll~l (at hundreds of dollars per pumpauQ • ~•yuiring fiEters to be cleaned more often • fouling drainfields arId Diller dowmsueam equipment ~\ I I I I i ~ ~ i Ui~inicctauts: (d L) of ,•+lel; dFix;rn i ~s also. ~~ ~ Drain deeloy~ers: ~ b~~ 1L.p ,plw:gc tu.IalCri<r,urrrcmre ,r I .a Ir.ri. tiuturink cle:utcrs S pnrcdcrs: DDfi 1 rue exc~ssn~ aluounts of watcc L'sing 50 •r'lols !atxl `:i;ets; per pennn Ixr :i:.}• is teq»ca!- Bsour household does not practice am' of die •,vn'sr cotseteir~g GpLi' belaay s•,,u may be wutg I:±: ct,uia waKC DD esLSer:e u;t3r • Yalu snur'xrshowt•.r.or tzke baths'xi 7 a paria(ly ii:1Cd tab. Re caatious about excta~ise .tse,,f lary`e sotidng « Ibs. • Uon'Ilelaaaerranunnec*sssrilcrvhlle hmshing toetq or wshinG_ hands, Ga.1, dishes, etv • rt';L~h :IIaL~s:mu dnrhes'ad;en you h:n~ a Iu:..wtJ • ti<'.ien uctstb i•, avoid u~u15 sever:d ioa¢; in uoc 1 }, • Use waG,r s trinf; der:r~s tin :auceLs utd s`lowa~hevis. P;Iteo fl "r',; ofa: i r, f~a '„'-'L~s9 nv:d~.-.I~- yes ;,~, 'rt •y r t DO rk sulxnmus fcr household h<~cudous waste. ttt~llace the (olltrxing I:;tzatous prcduc¢ w:tlt products Ihat are less env;;raunent'jly I,annl a1.1he hzW a.'dous rle,alers are listed ttelor:; fullmr~c b}• dtz su,ega~adsutEliuite. Ammonia-based cleaners: • ilu~crMu_t<~~;`,!lkfe'rrnmy,rrart;nr a ca•np _-,un~~r • Or fur wiEd6vq, use a ~,hnion of 2 rh t3o mLj unite vinegar to 1 qt (1 Lj walCl[ ?oU~ tl'r. OIIStU.R llltl a Splily batCc. Sprinklr, b:t:ing soda on a damp sponb~e or add ~ ibai50l;) bakhtg,cda to 1 qt (1 L) wane water. ()r trc Bon uni ° cle~tser, il's ~. ~ d ,,... , . 1 II I I ~' ii . i DD lo::a n pi,ut elxaic el cvntrul panel where It reih t>E pmlex^.cti from potelttla[ vandalism and hart' Lltlob5n'JCIed ifs. .c,:pcr,to ...:its, t. DO tatniliarze tvursrll' a;tirlie locatlon of .wur Carpct/upholstery cleaners: •,,-~ateu.atenstem and clxtrical c:;nircl putel. va•in'Ae dry cnrml:ur;h oraaknlgsnda rn. Re;er to ttc patter's :naiel :iud IIL number Utcn'n<au:nrFOrwughersta;n;,blaiwith I;~sidethrco•epanel):vficnrportmga w'hi~eeinegarinso<.Ipyw•a!er %uc :n:tlftinctiottindtcsy~lem Toilet cleaners: Sprinkle on bating Ada or 11Jn Arrri; t)izn scrub with :e Inll~t brash. Furniturellloor polishes: ii: cie;at. utz ol'. x•af; and warn; wa,er Dr; widtstd't dour, t olialr+vdi I p:ut lemon I aiee ate > pare 01, ~ .my khtd), or uce o- t Ird xa,:uris,rith fervor ailor:`ra•strar n uw ~ rte, oil. 1letal cleaners: • Ism anc copper scnlb widl a used half oFlemun dipped ir, salt. • Stainless.~~el:uresccunngpadand soapy utter • Silver: rah gcnt;yraith u,udlpacte and sty t wel ch•I]I Oren cleaners: Quicf:!y yn•io~aa soli on drips; than x-nth. I Iy_ bakiig.i~:~da;ci~ scca::iag pads on o(dar s5'7s. c• ~~ : ~ ,lipoid ~ ' ~ ~Rterynetl, Laundry dctcrgentc LhocSr, a liquid detergent (not a (ov,>;rrj tLal cnt~nl hmreutlorme urphtrphates. DO t;a~ Lnmediata action to atrrcct the prublrm it: the e4'ent of an zlarm ecn;litlon. C::il }var s}sirrn ~~wraor ar maintcntm;~ company Intmaiiately •airenerer m; alzmt Darr.:-;c~n~.. (luourd.lil;e ~~ smnl:ems ;ton.; • . ';, - r, °'~ '•< ~ ' t ~ yusrlrtc ' SItFIICE lID rev: ieu ib~r drat the audible slarnt t art I>F ah~wit r rus w g.lte hgntcd bullor, locateil airaB,anonme PushwtiilrT):'labzlon we emni r l ~t~ ce trl d runiml ,,aneL Vluh no!mal use, the tool. has a ttsene sU,~eage ca.~adry gox' for 2h~ 19 `xurt. DDD•i turf oll'Qte main circuit brew:cr u, the wastewater p'.nnps wlwn going on vacation. 11' Ihe:e is ang intiliration or inllow into d:e ,r~~tenr.:he pumps u§ll Hoed to hxn,ile. il. ,, ~ r N0.- - DDllt, a i ir:,, < Pns-Hogan uncerl;unrui hod, ~..~:rl~.,u::ac nccss:aty wnNncl space en:n trataing and pnx~riu;~ am r~uir : u d=~dr fnm :~y?hlvaticn or dnxwrin¢ Kxpchildren:nvayfrorntank openin,Y if Nds are off nr lid b~ilts arc reriwTd. DD keep tlr ran> aa;e;; Gd fastenod to ILe nsrr at all :imes'silh Aainlra x:eel lid L~`.ts. Bdm lid ar ~scr betimes J:un:itxd, ~l iiCR h(:I:F.Sti T4 . ff° T1VK t)P=`IfNG. Itvlk;4 )1.41'1:L1'. Ihcn cai. your servlcr. pl:wir.er :o mpar it. II you or+;nur sen~icc orovidu nerds r-,i;urrnent boles, a:a Orel nx; al itUli iu.u5 t, or Sit Diu-7t4;t ~F ~~ ~~ UD(1 t dig ~.v.crau: ;nrrr: u:g the :osa:on of yaur vsten.~uter systru .4s mucl~i a:~ f•,aibie, pIa<r fantSrapirg and jKG7)tot r;! r~uu'rxx slnrctwes hefole installation. But erily teittovable Itenes, such as bi[~ baths and picrac tabls, ar ! ~g !n ptti;r ;;r. top ..$ your rstcm. ~Q~n V r _, X`t y' r UDO t :iri~eova'•~at'an{; o: aa~ burin! rmnr~ner,'~ :n y;>ur s•:y1=cl, mtlzi; iCS been eq~ li~frti wide a s;:utal Utdlic lid. (f Goa system is spbject [e fass;bk :raltic, put ap a barricade ur a rc?\a of sfmins. NO! ®~ .. 4~_ .,"-.'7r •,~,:~ UDO t d.u.r :a:nt~ nw r,r a~stza;,xr ontr: n. i t a~i' I ::xreau the frequency of Iti;uitec xp:;tge pul:lpin„ V;'flen dur:trad direcliy Hilo dte pw:yring~ Iult, Rt^a~.Lite clog or fogs c,l,lipnlelll, caning widuc II1:IIi IJ"In110e alid >epur ~JitS. [,'d`,Xt, $(1110.' }t'•' ,caste may cu€ILtia chemic~~is that are to;jc or that may retard G1e biuloLycd digestion a>".urrin w;Elun [he tank.) U00 i e ;~r iorcmct rin etnters or sb>nn drain. to tie sr~arn~r:dlnv; sudax tt^.ner to dr2.i.l irv, it..4:ic don 1;liunarge hot-mb ~~;,IL°r ictn ;our sjslen~,. The a~'~iillon::. wafer vial incm2sc m>ts rcdc;,c :he c:urusty of the adlec:ion and u•zaumnt s:5ttms, and i1~:<Id the drtint:e(d, It ; :e 1 alp.. 'e^a~h cxoss safids dm,ngh tn.. ~~tl>. ;~ - DD mane an•anecr:~enb ,~,itf 1 a , riadt(e serrix pelsrm ur pn~oide mgu;u mcriWring and uuatutanre. VI:~ the service penen's phone numt•_r nn nr in your cnnlrcd pane;! DD k»-1 a F.ie copq o you: ~:rvice pmvi;ler's ;lodge an.! x:uu raouiwring c~~ort and p:lmpout y'hedule. Thi; ir~fonuation will be beuehci:il ;r rea(escar p ans:rrunns,x regulatory visit. IID kip 3n "as built" sy~1em did~:un : u a safe raae for rrfelence. _. - ,„ , ~. , De keep,W; ura:e rerard of malrtenx~ee:u~d:xiace - falls. !•(:IIS U r 8'~lfkt•Yr Vie.^1ice5 fOll(!fil7k ~'J.•C1;5 ;i F ~ , 1 J _ tG•~7".':P).-.rE'GD.'L'.A.Aiil\A TOr 1.: PAY iOi'\'Ollr fv)~yi UrOnGO SYitOmi' incc¢prand .: uF ::a LL:-r jy ' BOD~~B-9843 D41.469-4448 ~ ~ www.orenco,com WwW.voii[atnm.ne! D(slrDlutor or Dealer: Ple:ue fil; uat the Iclk,•siag nr,rocanc intbrmacion hcfore gls:ng out this Homeunmers htaaual tee.. ~.,., ... ~--~..\v:m_ :Y,.arv o~o.uaA~nd:~ ,q'ga,vdnsLeh+:'~U't^ N.r. w•i+. 44iVAti:IDJfM "' ~' b!'LK"!FY•,° :IN:i.\'.Ff' L~ Tq• ~~ IJO\1 : `~..4 .\b:'~G- :~q•'. •yl'(• u 1iC'Cn8!xi ~h^£!lH'1'~,n+,,~r1^1i)1} ~ pip: ra~• ~ r•re r....~.. cs~• aJl'Sil:-a'. - )l'i.4f:A:P52: •5 ~^; 2,LThPI $~1rV!!) AX.n~ Mav„ TC:! nsr-.s ~W nGa: c 4n (Dr Gas . $~a=,re, iiCJU[•m, y/~e~LY W.\vnV~'Y Cbtix'i w~r.~ AOB~GM , .+.. ~~ ~ Bev. 3.3, •A 0.1'10 V v Orenco Sys~um;~, In^ ~''C~'~r _C>'= ~ g' n ~ e ~ `s ~ ~ ~ ~ o _ ; ~ g Oti ~`?, ~ 4 ~ O 3 S j'i^ C .5 ~ T t Cop:~eusA Ot reMt:,9p Ni0-0II~PFI 0 A110ma ipb~ee 1¢ Per. 1l. ~0 OVI I Pepe 2 d i I, ' (i0 Hz, Coat, s p _E -- >. [? ~ a E T 'Sw i Q~ r vE ~t L •$a @~ m E m ~ x u ~a ~ ~E n v ' Pump Model o ~ i x a` i ~ a ~ ~ c m 9 F ~ ~ 02 'F533035 '-$' SD (3.21 3.0012.231 3 460 e6D 5.3 5.3 8 tin. SS 440ItU161 31(7611 551251 300_ 'FSDSUt2'P'B 5D 13.11 5A013.731 I 230 240 26.2 26.4 13 tin. SS 66,4116611 55 j1357) 64(29) 300 ' PFzA5031 i 6's 50132) S,OU 1,3.T) 3 230 240 16.5 16.5 13 2 in. SS 59_3115061 49 02451 64129) 300 ?F751512 7514.71 i,5011.L'1 1 230 240 12.1 17-3 4 1m. SS 33.A 13•t61 3U 176Z1 441201_ 100 Specifications, 50 Hz, Pump Modgl PF100552 __ 101 D.5D (0.371 _1_ _ 220 230 3.9 4.1 fi IY. in. GFP :?.D f53~1 1710.97) 76Q2) 300 PFI067525s 1010.6) D.7514561 I 220 230 6.Z 62 9 1 SS in, GFP 'ti.~ 16591 1714321 3D (141 300 ' PF101552 as IO 10.6) 1.5011.111 1 120 230 10.5 11.4 I8 14: gyn. SS 39.h ltnnai 221559) 46~11f 300 PF300552 3011.9) D.5010.3/1 t 220 230 4.1 4.1 4 I SE ia. GfP 2251!71 19 NB31 251HI 300 P_F30g752__ _ 3D(1;9) _0.751055) 1 22D 230 fi.l 8.1 5 1;. i~•. GPP 24915301 1914631 29(131 300 PF301052 3g 11.91 1:0010751 1 22D 130 7.4 7.4 7 1Kn. GFP ?d.41121) 2D 15061 321151 _100 PF301552t`- 30.E t.5a f1_t7) I 720 239 9.3 93 6 INin. GFP 15.41x95;• 7416101 4a 1181 lOD PF500552 101321 0.501037) 1 220 233 4.0 4.0 2 Yi_n. SS 2it3++S E,= 251635) 2911JI 3D0 PF5C11752 50(3.21 0.7510.56) 1 220 730 6.3 64 3 7 in. SS ?3i IGU< Y_ 16351__ _ 31 III) _300_ PF501052 5013.21 1.001075) 220 230 7.3 7.4 4 2 in. SS 27.D IGhi•I 26 (G60) 35116) 1011 ' PFSOI55'L 5D (3.21 1.501L111 720 230 9.1 9.1 5 Yin. SS J25 iR2'cl 30 p62) 42119) 100 ' G W -glass-gilled polyprgpylono: SS - stmdass steoL 7hq 1 V44n, NP (GFP discharga is 2 ire m. octagonal saress flats; ne 1 1pi-,n, NF7 SS discharge n 21)8 is octago- nal actctss Bats; and the 1-in. NPi SS dseharde 1527/6 m. nezagonal across flats. Discharye ~5 female NPTthreeA4A, U.S nrsninal sira,in accummodale Orancn°6s- charge nav and vaNa assemblies. Ccinsuh y;nu Oren;.o Distdhutm ahmn Posings to ennnadl hose and va4~e assemt4ies m metric-sized piping, Minimrrtn IiquiA level is for single poops when mstaleA in an Orenco BimuSez' Pumry Varir nr IMverul Han• Inducer to d}hP.I applicaSdm, mmnnum liquid fesvl should 5a ton of pump. Conurh Orenco for mxe inlonnags2 ' Wqigh; includes ranaa and 10~ft cord. ' High-pressure discharge assembly regwred ' ° Do not use cam-lock option (Won discharge assembly. ' Custom dachargo assembly inquired fa those poops, Contact Orenca ' Capacitor {rock IsoW soparately a installed m a custq+n control panne raquvod Iw this pump CaxactOrenco. ' torque!or.AS are ovmlaUld lug a1 pumps and are suppSed vnrh 3-hp and }hp pumps. ' Materials of Construction t Oischarga: Glass-011adpolypropylono or stainlessstecl Discharge bearing: Engineered thermoplastic (PEEK) Difhtsgrs. Glass-fi11nA PP(1 iNon71 GFtJ3) ImpeNers Celcari=' acetal copal~2ner nn 10-, 20, and 34gptn models, YJ-gem impellers are Noryt GFN3 Drive shaft 7/16 inch hexagonal slailless steel, app series Coupling: Sintered stainless steel, 300 series _ _ _ Shglt Stainlassstee1,300serias Motor. Franklin motor exterior consanc[ed of sminless steel. Motor filled with deionaed water and propylene glycol fir constant luhrication. Hamlatically sgalad motor housing ensums morsWra-true windings. All thmstahsprbed by Kingsbury-type thrust bearing- Rated for continuous duty. Single-phase motors and 200 and 230 V 3-phase motors equipped with surge arrestors for added security. Singlb-phase motors through 1.5 hp (1.11 kVJ) havo buil[•in thermal overload protoction, which trips at 203.121- F 195-105 C). ~ tall arwco SyNwur Inc r41p-PU-PFt flag. 19. S' 6411 Paga 1 W 6 ' i 112" 0.840 0.602 0.109 0.170 600 3/4' 1.050 0.804 0.113 0.226 I 480 1" 1.3751 1.029 0.133 0.333 450 1-1/4"' 1.660 1.360 0.140 0.450 370 1-1/2"' 1.900 1.590 0.145 0..537 330 2" 2.375 2.047 0.154 I 0.720 280 2-172" 2.875 2.445 0.203 I 1.136 300 3"' ' 3.500 3.042 0.216 1.488 260 3-112' 4.000 3.521 0.226 r i 1.789 ' 240 4" • i 4.500 3.998 . 0.237 2.118 220 5' 5.563 5.016 0.258 2.874 190 6" • 6.625 6.031 0.280 3.733 180 8"' 8.625 ~ 7.942 ~ 0.322 5.619 160 10' • 10.750 I 9,976 0.365 7.966 140 12`• 1 12.750 11.889 0.408 10.534 130 14^ • 14.O1h7 (3.073 0.43' 72462 ~ 730 16" 16.000 14.940 0.500 16.286 I 130 18"• 18.000 16.809 0.562 20.587 130 20` ^ 20.000 18.743 0.593 24.183 120 24"' 24.000 i 22.544 0.687 33.652 120 • Denotes these sizes are dual marked as being In compliance wllh both ASTM 01785 (pressure pipe) and ASTM 02665 (drain, waste 8 vent pipe- DWV). Schedule 80 Dimensions 1/2" .840 .526 0.147 I 0.213.w 850 314' 1.050 .722 O.i54 I 0.288 i 680 1" 1.315 .936 0.179 0.424 630 1-114" 1.660 I 1.255 0.191 0.586 520 1-112" 1.900 I 1.476 0.200 0.711 470 2" 2.375 1.913 0.218 D.984 4D0 2-112" 2.875 2.290 0.276 1.500 420 3' 3.500 2.864 0.300 2.010 370 J-1fC i, 4.000 ' 3.3l(i 0.3i8 i c^^.452 350 4" 4.500 3.786 0.337 2.938 320 S" 5.563 4.768 0.375 4.078 290 6' 6.625 5.709 0.432 5.610 280 I 8' 8.625 7.565 0.500 8.522 250 I 10" 10.750 9.493 0.593 i 12.635 230 I t2" i 12.7501 11.294 0.687 17.384 230 14' 14.0; 12.410 D.750 ~ 20.L152 ~ 220 16' 16.000 14.213 0.843 26.810 220 18' 16.0001 16.014 0.937 33.544 I 220 20' 20.000 17.814 1.031 41.04% 220 24' 24.0001 21.418 1.218 58.233 210 aI An illustrated step-ny-step guide for installing an Orenco System ProS7EP°' Effluent Pump Packag i:• t~t ~~ ~~r~ f.~~ '' f/ is ~I ,i ~r r 9 ~t; ~_' } u ~~ ~ ~ t r -<: ~1 y ~ ^ ' ~ ~a ' ~ ~. ~~ y~: , Orenco SYsierhs' Incnr<,~,rat~f a..~.,,:~1e:rrr~ irnrirrk:zir:~~.,-,,.~ 800-348-9843 www.orenco.com ~~ Installation Guide: ProSTEP"" ENtuentPump Packages Before You Begin ........................... Installation Steps ........................... ....................................Page f ....................................Page 2 Step I : lns4tll Au:~SS Risers .. . ............. ...................................... Prtgc 2 Slcp 2: Install BiotubeR Pump Vault ........... .....................................Page 3 Step 3: Install Splice Boa .................. ......................................Page 4 Step 4: Install Pump & llischvge Assembly . . .. .....................................Page 5 S[tp 5: Install Float Assembly ......... ....... .....................................Page G Step 6: Install Control Panel ................. .....................................Page 8 Step 7: BackfillInstallaGon ......... ........ .....................................Page 8 S`t~it-lip and Maintenance ............................. ~ :..>. `~' . •s~ ~;~ge 9 , S4•trt-lip Instructions forAll Systems ............. ................. ................... Page 9 Float West for On-Demand Systerns ............... .....................................Page 10 Float Test for Timed Systems (with MVP Panel) .... .....................................Page 11 Check for Easy Pump Vault Removal ............. .....................................Page ] 3 Before Leaving the Site ........................ .....................................Page 13 Brief Maintenance Summary .................... .....................................Page 14 Appendixes ................................. .....................................Page 16 This manual covers installation of all wmponenty of a PmSTEP° Pump Package for typical systems. If you have custom installation procedures, refer to the documentation thru came with your custom compo- n~ts. "Chi; document also refers to a number of other documents that can be found on otu online Document Ltbtxry for mare detailed instmctioos. Some of These documents include the tollowing: • Access Riser Instruetiorrs /NLV-RLA-RR-1) • Uischa7ge Plumbing Assembly lastullutiort, Operation, and Muintenaace Instructions (NIN-III'-HY-2) • Flrwt Switch Assembly Lutallation, Operation, and Maintenance Lrstnrctior7s (NIN-MF-MF-!) • Float Collar lnstrrrction Grride (NIN-MF-MFC"-I) • Splice Box installation. Operation, arrd Maintenance Instrrtctirnrs (EIN-SB-SB-1) • Explosion-Proof Card Gonneclor Instullutiou Lrstructions (EG1'-SB-SBX-1) 7b ace:ess our online Document Library, go to wcxw•.orenco.com. Prtxfacr.< described in rnis manna/ ere covered by U.S. twrenes 5.491,695 and 4,4.;0;19, NIN~~S-1 ®Zg17 pasta 57Ym' Int. Raa 27. fiR1 Installation Guide: ProSTEP"' Effluent Pump Packages Before You Begin At Orenco, we've worked haul to make your installation as easy and "hassle-Gtx:" as possrblc. The PmSTEP'" Pump Package comes as a totally integrated package that eau be iustalltxt inmost i<•rnl;s in a matter of hours. tlll armponents are designed to fit together well, and field cuts aro kept to a minimum Before you begin installing your Orenco ProSTEP' Pump Package, read this entire manual. You'll save yourself time and money on installation day, and you'll roducc the pulential for call-b:rt:ks. In particular, re:vicw the preparation steps and the inztallation sequence before doing anything. Pirsl, make sure the watertight tank has been installed auording to the manufacturer s instructions, and Ural ii has baro tested for watcrtighmess. if regttirud by the lank manulacttUer, all backfiUing should be completed as well. Whrn your ryuipmenl amves, be sure to check your ProSTF.P` Pump Package for all components. Fach Orenco pump package comes with a contnrl panel, splice box, discharge assembly, Biotube° pomp vault, float avsernbly, and ef)lucnt pump. nwr evs~i Pay 2J, GW au --~ -- perfiaps boltdown kits, grotnme[s, and conduit seals, all of which are available in Orenco's Product Catalog. Lf you don't have an Ottarco Product Catalog, call 800-348-9843 to request one, or go to www.otenoo.com anti click on "Product Catalog" to acecss it online. NOTE: A(( pipe diameters given are U.S. nominallPS pipe sizes. If you are using metric pipe, you nary need adapters to cvmrec7 to the U.S fi(tint;s supplied Installation Guide: ProSTEP'" Effluent Pump Packages Step 1: Instal! Access Risers Orenw lifx.mlr+ss tanks ac npt a 2A-in. rista with no adapter ~ ~. ~, n+wdcd, or a 30.in. riser with an FRl'A30-FRP adapter. A concrete tank may have tank adapters cast in. If adapters have nut been insti+llcd, soc dccess Risers mu1 Ta7rk Adapter ^ (NIN-RL.A-RR-1) for instnrc5ons on how to install bolt-dou n J .: L, sdapters.' •, Step la: Orient risers with grommeted holes in the directions shown on your engineering plans. For am risers that will have electrical tpnduils rumring to them, try to orient electrical gn~mmeted holes to minimize the number ufbencts. fN:~ti~~,~~:~,i r.4~t r?o:,drr-s«., en Loin-dola~n rrs~~rnrt ad;,nmr Electrical Code limits the sum of all bends in a nm n, ' „~ ~~ _- :. , tiOTL': Ijpou need ter install a g7unmret, see App+nd ~ i ,' I, ~ ,~ _ ~``~•+..Q~ 1 . Step Ib: Wipe the areas to be bonded with a clean rag to ensure .~t_._ ~ - -- - a clean, dry bonding surface that is free of debris. ~ r ~-- Coacrctc tanks: '. Step 1 c: 'l'o bond a riser to an Oratco tank adapter, select the _ - - _ appn~priatc adhesive and apply it to the adapka' following the instructions in Access ltiserc and 'l'ank Adapters (NIN-RLA-RR- 1). 0 ~. Step ld: Carefully shde the riser unto the adapter. Orient the -" riser com'clly before the adhesive starts to set. ~ `; Step 1 e: If you aze using both types of adhesive, apply a bead n ~.::?. i - - ofADI 1100 adhesive to the inside of the adapter and riser joint Use a putty knife or similar foul to form a continuous fillet bGwan the tank adal><er and the inside of the riser. Orcnco fibcrKlass tanks: ADHrOD adhesive Step 1 f: If you arc using an Ore~co libergtsss ttuilc with a 24-in riser, ass a methacrylate adhesive, such as MA320, SSl 15, or SS140, to attru:h the riser. It is hazel to stabilize this kind ofjoint during curing, and ADI 1100 takes lrnrgcr to cure. I Towever', you can use ADIil00 to make a watertight fillet inside thejoint after the riser is attached. You can fired this document in Orenm ~ online Ikrcument Lihrnry ar /EMEPL~1 m PB~7 Orcaen S7~' Ise. par!], /r117 1 V/ T n stn I I at i o n Guide: ProSTEP'" Effluent Pump Packages :111 tartl:s Step Ig: Alter Ure adhesives Gave sc3, test tlx; watertighlncs~ of the t:utk and the risen joint. To do this, cap the tank's inlet pipe, rtt>d place avo inches (~l) mot) of apprnprinte haeI:611 material on top of the tank. 'Ihen hl I the rant: with clean water to a level two inches (SU mn7) above the adhesive joint in the riser. Do ^ot allow dtc water level to rise more than three inches (75 mm) into the riser, because structttml damage to the tank may occta CAUTIO.'V: Check the tank mannjacturer's g7ddelines hefnre filling the tmrk. S~rme tank ntantrjachrrers require a partial or cronrplete hacJ,~il! fi~ jo7e a u7nk is filled. The Biohthe pump vault is suspetuled in the tank by Schodule 3U support pipes (antes.. it is designed specifically to rest on the bottom of the tank).'fhe vault comes with a Biotube filter cartridge, l7oul seem bracket, and support pipes. Lach pump vault houses either one (simplex) or two (duplex) high-head effluent pumps, dischar;e assemblies, Biotube filter cartridge, float switch assen7bl}~, and Hunt stem bracket. Step 2a: 'llte Bintube pump vault comes with standard length support pipes prctnstallul fora 24in. riser. iF you are using a 30-in. riser, longer support pipes are packed with the pump vault Remove the 24-in. support pi}x:s. Detach the longer pipes from the packaging material noel n~tnove one scmw from each pipe. Slide the longer support pipes thrtwgh the holes in the support brackets at the top ofthe vault, and reinstall the screws. It you need longer support pipes, contact Oretrco Sys[ems or your local distrbuWr. Step 2h: Gently lower the vault into position in the axes riser. The support pipes should rest on top of the tank (unless the vaul[ was designed specifically to rest on the tank bottom). Step 2c: ff you Gave deep actxss risers, you can exlentl the Biotube cartridge handles ~vidt 1-in. PVC pipe to facilitate maintcnancc. Remove the setstatws from the crossbar, install extension pipes, and reinstall the crossbar. IMPORTANT /jthe lank is full ~jsc>1age, mst the vault on top of the liquid surface and lower it 1?V filling the vault with water (front a hose) to prer~ nt arw.lJoating materials from entering tlu• tntdt thmngh the inlet holes, rt.c wrdl as !o cYnmterncl the ~m)~ ancv of the empty vardt. ®7007 Ormro Sr~~'t~e. NIM-FPS-1 Rn t7, 0N7 ~~ 1 ' Installation Guide: ProSTEP'" Effluent Pump Packages ' Step 3s Install Splice Box: r -'~ The elcx:trieal splice box provides a ;af'e and legal space'for ' splicing cables Gum pumps or float switches.'1'he splice Itox 1 comes with waterproof win; nuts necessap to splice the float enl pump cords. `,. - ' Two types of splice boxes, internally mounted and externally mounlcxl, are available. '17te conventional Internal Splice Box is mounted inside the tista~ a few inches below the lid, and ' the conduit to the control panel pcmetrates the riser through a gmttuneted hole. Orenco's [:xtemal Splice Box motmts in a larger gmtnmeted bole and is sectved to the outside of the risca ' by a bolt. 'Ib install the Lzicmttl Splice Box, lubricate both the outside of the conduit coupling and the grommet with pipe lubricant or an ~ ~~ equivalent product. Slide the coupling through the ~onuntY in the access riser wall. Make sure the box is pushed snug against the wall, allowing for n:rnova! of any pumping equipment Use / conduit seals to ensure that condensation and gash do not aQect the spxtem. ~~` ; l:xtemal Splico Box ;.~ ' If you are acing an Extt~r>itl Splice Box, the neeessstry 5-ia 6ole - - and screw hole should already be cut. If you need to cut the holes, use the template and instructions supplied with the splice box. Install the grommet with a bead of ADI11 W adhesive. Lubrcate the splice box with pipe lubricant and porch it through the ~ommeted hole from the outside of the riser. From the inside of the tista, drive the supplied screw through the washer and the hcxk-and-[oop strip into the hole in the splice box to secure il. If you will he using only one of the cxmduit hubs, glue the supplied plug into the other one. :NOTE] Ueruiled invtullaRwl instiuctioiu am shippcrl in~•ide ixitlt kinds ojsPk'ce bosec. See Apppulix 2 for eplice bax xdring ' irlstnrctionv. 1 1 NIM{PL7 5 2807 fka~ee SyYeeu' Le. ' Oar 22, i/0/ '\ n stn i t at i o n Guide: ProSTEP'" Effluent Pump Packages v i _= - Flexible ~_ PVC hose Field cut - ,. - ~~ i to length -_ ~ Stem ~ V1ale adapter Union (cam-lack quick tlisconnect also availahlal The discharge assembly carries et}luent from the eliluenl pump to the transport pipe. Step 3a: Apply Teflon' tape or pssie to the threads uC the pump dischatgc, and screw the male adapter at the bottom of the dischatgc plumbing assembly span info the pump discharge. Step 4h: For risers 24 in. (610 root) or less in height, lower the pump and discharge plumbing assembly stem into the flow inducer and mark flit stem 1 in. (25 nun) alwve the top of the flow inducer. (If the riser height is greater than 24 in., refer to i\'IN-HV-HV-2* for more detailed instructiutrsJ Cut the stem at the made anti glue the cut end of [he stem to the upper portion of the assembly, allowing the glue to set. Carefully lower the pump anti discharge assembly into the Ilow inducer. 1.•11PORT.4,M1`T.• [Jo tint ttse the pump cable w lower the~Imp! Sfep 4c: Using pipe lubricant or an eyuivalc~nt product, lubricate the access riser g~rommct and the gray Schedule AO nipple on the discharge assembly. Push the nipple through the grommet. ' Step 4d: Exercise the (optional) ball valve or gste valve by rotating the handle back and forth to assure that there is enough upc:ra[ing room for the handle. Sfep 4e: Glut a slip x slip coupling (or external flex umnector, if used) to the end of the nipple extending from the access riser. Step 4f: (clue the transport pipe to the coupling on the end of the flex c<xure~tion. Step dg: Position the vault in the riser so that the support pipas do not ilt[erfere with plumbing or wiring. Be sun: that the discharge assembly does trot interfere with removal of the ^aat stem or the Biutube cartridge. [f you place it corra;tly, the vault should clear the splice twx and discharge acselnhly when you remove it. N07h.': h'irndy tighten n!! corntecdons in the discharge assembly by hand. Do not use a font. Yox can find this document in Orcmcos online Doam~ent t.ib'ary at ' wan+:orenco.t»m. ®tPe7 Ormco SYeNne' Ik. NIM.tPS-t esv L1 RmY Installation Guide: ProSTEP" Effluent Pump Packages The [lust switch assembly mounts in the pump vault by clipping into the Oust bracket. You can detach the assembly without ren><wing either the Biuutbc c.utridgc ur pump vault. LM1O'ORT.~LVT.• Float positions are critical and should Ge set rurortting to rlu eng~ineexing plans.:Nake swp theJloats can rno+~e (recly without interfering x~ith each other urul that they do not come in contact with the rcndt wall, Step Sa: Each float cable is provided with a color markar that indicates the function of the !loot. Make sure your float cable markers cnrrespond with the testing inswetions turd splice box wiring dia~ams. (If the testing instntctions or splice box wiring diagtatns tto not [Hatch your Ooat cable marker colors, contact Orenco Systems or your local distributor for assistance.) The two most common pumpbtg systems are "on-demand" and "timed." On-demand systems typically use the 1'/G (yellow; green), YIGI~~' (yellow: r~eenhvhite). Y/B/R (yellowiblue?red), or Y/B/R!W (yellowrbluehtxliwtvle) Ooat set; timed systems typically ace the YG/R/W (yellow-crecn~tvd~'whilc) Ooal set. (Refer to the table below.) If your system differs fmm these types, refer to the instructions included with your c;onirol panel. Float functions and Color Marker Ta-17s Float On-Demand Timed Dose Top OHigh-level OHigh-lava! ~ High~lovolnlnrm/ alarm alarm nnmr overrido Middle O Pump onloff OPump an Q Timer on/off Q Pump off Bottom ©Rodundam off! ©Redundant off( ©Redundant oft/ [opt.) low-level alarm low-level alarm low-level alarm Step 56: The floats are assembled in an offset alignment sa that they vvi II nut interfettir with each other. If you notit:e a Moat interfering with another, you can adjust it by loosening the setscrew in the Ooat collar with a Phillips screwdriver. Slowly back the stae:+v out of the collar to a point at which [he collar may lx: adjuslcxl. Do nut back the screw completely out of the colLu Rotate the collar on the stem until the float switches can move freely past one another. Tighten the setscrew and recheck. H'r1RIVIIVG: Do not after the float tc~tlrer lengths. Altering !ether Ic~rgtlu nosy Disrupt proper operation gjtlre acrerrrJ~ly NIM-fPSI ®70n araveo S~vumi lee. avv 23, W9] vI Installation Guide: ProSTEP" Effluent Pump Packages ® ~~qq ! Step Sc: Although float switches are assembled at the fa~ory [l i h h h h i i I ~ ngs w e oaf sdt t t e fix the appropriate dept s, compan: t I` '_; -Top float ~~ project plans and specifications. lfyou nezd to adjast a setting, loosca the setscrew as described in Step ~b and fi~lluw the j instructions lx~low with respect to the system in use: ~ Ott-demand systems. Measuring from the setst:rew, the • -Middle float Surge top [loaf is normally set 1 in. to 2 in. (ZS to 50 rnm) below volume the tank inlet utvert. The pwnp on1o17(middlc) float should he set 4.5 in. (115 mmj below the top float The redwtdant ofF(bottom) fltxtt should be sM 3S in. (t>r) mm) below the • -Bottom float middle float' (Make sure the bottom float does NOT rest g, on top of the Biombe cartridge, or it might not operate Float ;~ correctly in a low-lcti~el situation.) father ' 'timed dose systems. Measuring from the setscrew, the top float is normally set 1 in. to 2 in. (25 to 50 mm) below the tank inlet im err '[he bottom Goat should be positioned • no closer than 1.~ in (40 mm) from the top of the Hiotube ~~_ cartridge.' (Make sure the bottom float does Nf)'I' res~[ nn On-d emand Timed-dose top of the c:utridge, or it might not operate correctly in a sys tems systems low-level situation.)'I'he middle float in timed dose systcats mans the lower boundary of the surge volume, with the lop (high-level alarm) float marking the upper bow~dary. rot most residerriial applications, the recouunended surge ~~ ~ ~ volume is approximately ! 50 to Z50 gal. (570 to )50 L). f t Adjust the middle float switch to [he desired level and Floe[ ~ ~ Biowbe filter WitRVI1VG: T7teJluut stem pnroided is the marinaun length assembty handle pussihle without interfering with the pump mirdmwn liquid lever _ nr scree»ed pr+mp vault urtake porw. IVet~cr lengdhen the flout stem xithaur prior ttpprtn-a1 from (Jrenco. Lengthening of the i_ Jlnnt.ctem will void the xklrrcutty: ~ Step Sd: Replace the float assembly in the float bracket Make sure the assembly snaps fully into the Iloat brackc;t. Step Se: Wrap the excess Float coal cables around the splice box and tic them together to prevent them from slipping back into the vault and interfering with the operation of the !]oats. (See photo on page 13.) Step Sf: To make servicing easier, glue a 1-in. diameter PVC pipe into the float assembly handle to extend the handle within reach of the lid ' 7keee are stundanl rettingc. Mukr sure,Jluat level settings me+rt st~ue nrc;! 1rxa1 rngle7n(iuu•. E ID07 ete•ca $mma'Inc. NIM-FPS-I ~) an L7. (N7 Installation Guide: ProSTEP'"EffluentPumpPackages For complete control panel installation instructions, see the installation manual fur the electrical control panel drat comes with your system. ThesC instruc[iotts are tucked into the door pouch inside the control paneL* Step 6a: Make sure the instructions and items supplied conform to state and local regulations. Step 6b: A qualified and licensed elecu-ician should install and service the panel and ancillary wiring in compliance with the Natioa~tl L•lectrical C'ude, as well as state and local codes. (Wiring diagrams can he found in the installation manual* that comes with the panel.) Wiring will include the following items: a) incoming power to the panel. there may he ono or mom circuits n:yuin:d, dcpcndirtg upon the number of pumps and local cl~lrical codes. b) \b'uing from the control pane! to the pump and floats. c) 11'iring to a discharge pump and Coats (if applicable). ,~`OTIi: Il7tile w~t• rlv nut recommend installing a contnvl petrel against (he wall ofa betimom, living roam, or ntlrer /h~irrg.clxice, yvtt cardd nrvtnrt rt on n 4 x 4 pos[ adjacent to such a wa11 S;ep 7.• Backfill Installation , ,~.. t . , Step 7a: I3ac}~ill the exert+vation. Follow the tank manufacturer's guidelines for hacktilling the tanks. Step 7b: Be sure to backfi II evenly and carefully around the riser mtd all pipes and conduit, so that no hreakage occurs. Nalivc material is acceptable if it has no large or sharp rxx;ks that may damage the tank walls. If native material is not usable, baekfill with sand ur pt;t ~t+vel. Slope the ground away from the tanks to pry ent surface water tmm ponding nn or around them. Cold weather ins4•+lltuiun may mquin; pea gravel backfill around risers to prevent fmst Ixave. After backfilling is complete, risers should protrude one to three inches (25 to 75 mm) above grade to allow for settling of the tank. lMPORTdN7: !Llake sure that all riser !!ds are secwre before brrckjillrng. Jthe insrranions are missing or have been ramo,n~ from the door pouch inside the conrrot paneA colt prenco for a rcptaccment or dorr~nfoad a rnpy of the instrucrions from oar online Doarment Library at wa~corenco.com. NIM~EPS-t p ~ armor Sryesi Ir Rn L9, RV] 7 ~, f nsta I I ati o n Guide: ProSTEP"' Effluent Pump Packages o rylr_ „ Sort Up Instructions for All Systems Step I : t!se the log sheet from the dews lxnrch inside [he V + !~~ _. -' '-- Ci+nlf01 panel t0 dOCU117eiC mC85LIreIDenL3 aRd Vt11Cr data. ~' •" y ..: ~, NOTE: ~l!! panels are tested [x,Jar<r leavurg the factory. Ija - panel Iran a frmctiunal pmbhan, the<./r the wiring diagrams for {~. proper t+dring - - Step 2: Bctbre proceeding, frilly open the ball valve on the ~ v - - discharge plumbine assembly and make sure the pump is ~ ---f . ~ i submerged. Step 3: Raise the bottom float to simulate normal opemtion. Step 4: Check the automatic operation of the high Icvcl alarm. Raise the top float to activate the red ligttt and audible a]arm. If the light dots nut illuminate, check it for darnagc that may have occurrtxl during shipping. Press the "silence" button on the front - "~ of the panel enclosure to silence the alamt. The light should stay Lowerin th t should cause the li ht to o ulf on 17 g g . . g e oa • • Step 5: ('heck the static voltage of the pump. Set the MOA •" ~" .n ~+. (MattualiOfl~Atnnmatic) switch to the OFF pusitioa Using •^ ~" .n r,.. _. slandanl electrical probe,, measure the incoming voltage by touching one probe to the tnp wire of the pump brwka aril the other to a neutral terminal. Record volwges on the label provided in the control panel. .., ~ Step 6: Set the MOA switch in the control panel to MAN •~ ~ (manual). Make sun: the pump is running. Orenm pumps have ;~` a lib-inch (3-mm) bypvs orifice in the discharge head. During ~~ the pumping cycle, some noise as a result of the rzc:irculation ~' writhin the flow inducer is to be expected. _ Sfep 7: Measure the amperage of the pump by placing a loop .~? Y ,, ~: ammeter around one of the wire loops above the pump circuit th t l l' wi l b k M k t e con s oop.) rea er ( a e sure no to use ro pane re Record this value un the label pmeticlcd in the control panel- Stcp 8: Using stnndatnl elt~tritxtl probes, measure the dynamic voltage of the pump by touching the probes to the ptanp terminals in the control panel while the pump is running. (Refer to Lhe wiring diagrams fur your panel fur [he enact terminals.) Ree:urd this value on the label provided in the control panel NOTE: [here ehnuld [x' nn morn drmr a 10; ~ di/ference behveen sortie and dynamic voltage. !f the +nllage drop is greater throe l0% ensure that the wire between the pump and the contra! Ixnul is the correct size. Step 9: Perform float test. See instructions Thal follow for on- demand and timed systems. ®r007 Onwo Srgem' Mc. NIM~fDSt n.v zs. em ' Installation Guide: ProSTEP""EffluenrPumpPackages afloat Test for On-Demand Systems Set the MOA switch to automatic (AI1I'O) before testing the float,. You can raise rn• lower the thiac, by dippinn~ the Coat tree veto water. For Y/G or Y/G1~Y systems Step 1: To check the pump on~off float, raise the white Moat, if present, the~t raise the Been tltrat. The pump should ettgage. \Nben you lower the grce:n float, the pump should shut off'. Step 2: To chtxk the redundant oR float, raise lust the white, then the green toot to engage the pump. While ka~ping the gram float up, lower the white float. The pump should shut off, aril the audible and visible alarms should c~;age. For 1'/R/R or Y/l;/Kf1'V systems Step 1: 1o check the pump on and pump oR floats, raise first the white float, ilpresent, then the red then the blue toot to c~rtgagc the pump. Lower the blue Moat. then the red. The pump should stay on when you lower the blue float, but shut off' when you lower the red float. Step 2: 1'o check the redundant off float, raise first ilte white, then the red, then the blue floats to engage the pump. While keeping the. red float up, lower the white float. The pump should shut off; and the audible and vistblc alarms should ero~agc. HY~'BS-~ ®20u) Orenco SyHBnt Inc fln 1.7, fir0y 73 Installation Guide: ProSTEP~'EffluentPumpPackages Float Test for Timed Systems (with MVP Panel) !VOTE: .911 pmreLs are tested before leaving the fiu:loty. lea patzel has a frmctional prvbtent, check the ,viri~iq diaRrcrnrs for propE7 wiring. Step 1: Familiarize yourself with the typos of alarms. yrVltcncve~r an alarm condition occurs, the audible alarm will sound, and fhe red light on the front of the panel will illuminate. You can silence the audible portion of all alarms by pushing the illuminated light. You can determine the type: of alarm condition by the steadyblinking status of the alarm light: • Steady light: high-level aLvm • Blinking light: low-level alarm You can also dctcmunc the float positions and alarm conditions by viewing the LCD screen inside the control panel. i___ Step 2: To test the operation of the floats, remove the l7cral stem from the pump vault.:!!! floats go from "ope7t" to "closed" © position when the Gyuid level is near the center of the float collar The diffixc~Nial (dr.3wdown) of the float is approxirnatety UK in. (3 rmn). On Iclosedl ~p the bottom float to its open (down) position to verify operation of the tow-level alamm. The audible alarm shotild sound and the rexl alarttt liFlrt should blink. \~irhen the low-level alarm is activated, the pump should also he inoperable. Verify Off this by flipping the MQA witch to manual. During nomul (open! system operation, the bottom Moat will be in its closed (erp) - position. Keeping the bottom float up, raise the top float to its closed (up) position. The !ugh-level alarm should sound, and the reed alarm light should shine sturdily. During normal systctn operation, the top float +vill be in its open (down) position. NOTE: When tlse high-level alarn: has been activated, the svs- tem wit/ ram ofJ'rhe ovEreride timer /i~r a minimum q~three cyclas after the mp float has dropped To take the system Deft of m~enide and resume normal operation, switch the wntrol,' c,•ircuit bn;aker fn "~ jj" and flack to "nn " ®som w..m sv+e.,.~ m~ NIM-EV4~1 An 2].0.N7 3'~' pe o/~s~~~`~ / NO10fiBVVMA~ WBA dO.IW [l1('~(~,~~y-~~~~nT~ ~~~~ t/V ~' flhllWlil 60186 tlM •3lLL1Y3B .m. .. ~..~.mo. ~r.. .nw wn-o!a~ wr.•.n w~...,.w, ...n • .w...u w.. -~cc~r .wn T/li L7S- uro ` ~ x OOb 3LI1B ~133H18 NQBH3AOIN 4 rxs-walrnx> rv. • asp-.rRwrl +u.o . ~u.-cwlmn ti'""'. ' ' °.'°r°"f ' / _ -981 aum.e @ 0 ~ ~ ~ _ - dVW NBVB H3M3S'd31'3 3SV6 WIC N J ~ " d J"'.w y."'6' Puo~t' - ~ d ~ ~lll!1 NV9 ~~ y]dOlyt30/e13NM0 'ONI 'ONIH33NION3 '~r~~~~~ ~~ ~- ~ tea ~ Ti '¢s•o ~ ,6 ~ ~a ~~~ ~ ~~~~ •_. 3 ttt ~ Y Y ~~ ~'i'~ ^~~ ~~f~iR~ ~ Y ~~l?!i~{ !. ! ~ a ~! x! y y .T^~: vS tL. d42 ~.I q p~y! 3 ~~¢ c _.,, $ t 4~~ yyLyyCaL any ([i i eii a ~F ~~{{ .r: dl~~~ ~ ~ ~ ~s~ ~ I ~ _ I P - --~ -~ - - - - I s' Z -- -~-- -_. _ . _ _ `~ I 0>£='3'I 00+Z£ 1NIOd H91H-~ .~~ N SZ£='3'I ~+SZ V15 1NIOd MOl = Jp ~_ W PN• N~ ~b N• • ~ ! '9 --- ~. r _..~, G ~ a; m ~ ~~ _ i ~` ~ z._._. ~~~ ~ ~~I~I 11 ~b I, y ~ ~ ~ ~ -c ~ , ~ Q ~ ~ f ~ t 'v .F `` ~~ I I „ I ~ Z S - r- _ -~. VJ z~ W ~ 1 ` 1 i~ ..t L`~ ~~5~ ~ ~~ _ _ i ~ =.t. j ~ j Qi ~ - ~ ' ' i,l ..... . ~ rl ~ ~ '~ ~ '{6 n Z 1~ r i I• l i ~ `; -_ - In 1 iA . -' i z - ,. ~ i - -°_ _ ~ ._ , ~, w I I ! - ~ • I 1 ~ :i I .ill. __,. -~i• ~. .,1 ~ ~ tD i .__ ___ f - III ~ iL • -. _.~ tl • N~~^ _ ~_1 I ^ - ~ z ~. 3 N' l '~-~ ~ Ot~3'I OO+OI V15 1NIOd H~JIH ~~ w. • •~ (~ --`~`": - -- ,, ~• = F I d'3.15 N1038 L.._. --- ~ .._ I ~ ~~ i -...._.-...~ . I a ~ ~ I ~~ ~ 9_ a ~ ~ ~ ~ ~ w ~ ~ooz'~:I~c~nAerg'wa~noz~Mvx~oo9e~xa~~eo~sn~:w I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Puny hMndV as C~+~4ati~n; FFG•EG ~- 39S0~+V irdst'.a'fw~1.1,4'{sc?u-.p Ane!SSE Y.~6~J+' E.'h:7NEER. JAW Tm•I 1:,,rtV•wN Pau:drr,•r 117 a1=•imrwn lL.mlurM 0...,,r,• •f PUMP RUNNING S GPM, 1. 28" D!A PIPE (t-114") IN FORCE MAIN SCN !0 QNCLUDES PIPE AND FT7 INGS} HAZEN'NILLIAAlS EQUATION F=(0.2089)(t001Cy~1.85 (0"+.BSrD'V 5866) F• FEET OF HEADLOSS EACH t00LF OF PIPP. Q=vPM FLOP! W RPE O= DN OF PPE W NCI'ffS C= ROYMSESS CQNS i:~vT O (vPM) D (INS,) 1 20 G I20 F (FT) 0.95 HEADLOSS PER 100 LF VELOCITY 4V PIPE CW-CLUTION Y• d ((D24)•2' PI' 7 a8' 80) V=FPS +.29 VELOCTY W RP_ EOUIVIA'dT LENGTH OF PI PE FOR SCi 501•tfa`PVC (LF) 40 Pum IOga 0 JB PUMP RUNNING 5 GPM, 2" DIA PIPE (2.047`1 IN FORCE MAIN PVC SCH a0 #'LAZE)4 WILWIMS ECtUATIOk F_(?IJS~S(1 G}'C 1'+ P$ (O'+ F5•~ V 5L551 f:FEET OF HEADlOSS E;.CH t001F C~F PiFE Q• GPM FLOW IN PIPE D= DIA OF PIPE IN INL'HES C= ROUGhINESS CONSTlW1 Minimum Flow (GPM) 5 Number d Pumps 9 IJUrt+Der d Resldontss +t0 0 IGP+.ry 45 D PNSIDE PIPE DN-t14CHi 2047 C f20 F (FT) 6 21 HEADLOSS PER 100 LF VELOCITY IN PIPE CALCULATION V• QI((Dl21p2' P+' 748 •130) V=FPS a 39 VEIOCRV W PPE 2 ry4 < Velotll7 < 10 tD! E ~JIN~i4T :3Jf-n OF PPE FnR S ~!- ~J : f ^: ;; .Lr l 1400 p~ "D oss '2 b5 PUMP RUNNING 9 G 4" DIA PIPE (4.000) IN FORCE MAIN IPS SOR 21 HN.EN 4'IILLWMS EOVATION F=(02G83Kt00rCY't a510"1.85'ON.865G) F• FEET G HE4D1055 eACH t00LF OF PIPE O• GPY. FLON .N P9E D+ CIA.?" RPE ~N LNCr£S C=ROUGHNESS CONSTANT Minimum Flan (GPM) S Numbard Pumps 12 Numoer al Rasiderrcea 217 D (uPaQ 00 D pN510E P:Pe DIA-IaJCH) 4 C 72D F (FT'] 0 3/ HEADl.¢SS pER 100 LF VELOCITY IN PIPE CALCULATION V= D+ ((D/24)"2' PI • 7.45.001 V•FPS 1.53 VELOCI7V W PIPE 21pa < Velocly c tO fyc EDt11VIWJT LENGTH OF PIPE FOR IPS SDR 21 a` lLF) 720 bas 24S ~'_.t _•Ir:IWd~V~ iS.00 Hry3'+sst EMrvaupn-LOwert Eevafbn I!_~irnad Loss I 9314 Stout"Dynamic TDH < 103', OK zones 3, 4, 6, 8, 9, 11, 12, 13 and 14. Completion of Pipe Schedule and ZoneAnalysis The data recorded on the System Flow Diagram (Figure 3) is then transferred to Table 4. Table 4 Column No. Designation 1 Zone Number 2 Connects to Zone 3 Number of Pumps in Zone 4 Accumulated Pumps in Zone 11 Length of Main this Zone in Feet Column 4 is completed by referring to Table 3, where the maximum number of pumps in simul- taneousoperation is given as a function of the number of pumps upstream from the end of the particular zone. The output of each zone will vary slightly with head requirements, but under typical conditions, the flow is approximately 11 gpm. Calculate the maximum anticipated flow for each zone by multiplying the number of simultaneous operations in Column 7 by 11 gpm and record the results in Column 8. To complete columns 9, 10, 12 and 13, refer to Flow Velocity and Friction Head Loss table for the type of pipe selected - in this case, Table 5 for SDR-21. It will be seen that the engineer will frequently be presented with more than one option when selecting pipe size. Sometimes a compromise in pipe size will be required to meet present needs as well as planned future develop- ment. As a general rule, pipe sizes should be selected to minimize friction losses while keep- ing velocity near or above 2 feet per second. For example, Zone 1 has a maximum of two pumps running (Column 7). Table 5 offers a choice of 1.25-inch, 1.5-inch or 2-inch pipe. 1.5- inch pipe is selected since Flow velocity equals 14 Table 3 MAX[MIJM NUMBER OF GRINDER PUMPC012ES OPISRA7-ING DAILY Numbor of Grinder Maximum Daily Pump Cores Connected Number of Grinder Pump Cores Operating Simultaneously I I ?_3 ~ 4-9 3 10-18 4 I9- 30 5 31-50 6 51 80 7 81-113 g 114-146 9 147-179 10 180-212 II ?I3-245 _ '_4G -278 279-31i I4 312-344 15 345-377 16 37R-410 I7 411143 Ig aaa~176 i9 477-509 20 slo-sae zl 543-57> 22 576--60R 23 609-641 24 Cri2- G74 25 675-707 26 708-7~1U ?7 74I-773 28 774-806 29 807-839 30 sao-a7z 3I 873-905 32 90Cr-938 33 939 971 .34 9P_-I,(104 35 ~ L Schedule 40 ~,... `mss li4" 0.540 0.344 0.088 0.086 `JIS 3I8" 0.875 0.473 0.091 0,115 t/2" 11.840 0.602 0.109 0.170 _:>~ 314" 1,050 0.804 0.113 U.22(i 1" 1.315 1.029 0.133 0.333 c-~ t-i74"' 1.ti6U 1.360 0.t4D 0.450 "' x t-tit 1-900 1.590 0145 0.537 -SJ L"' 2.375 2.047 0.154 0.%20 '~, 2-112" 2.875 2.445 0.203 1.136 "' s;~8 3 3.500 3.Oa2 0.216 1.488 ---fie 3-1J2' 4.000 3.521 0.226 1.789 =t;+ 4" 4.500 3.998 0.237 2.178 Sib.: 5' 5.563 5.016 0.258 2.874 1.4: 6" ' 6.625 6.031 0.280 3.733 mac'. .£dz 8" ' 8.625 7.942 0.322 5.619 f.:.i 10"' 10.750 9.976 0.365 2966 ~~ 12"' 12.750 11.869 0.406 70.534 :.fi7,r 14" ' 14.000 13.073 0.437 12462 16"' 76.000 1a.9a0 0.500 16.286 s,is: 18"' 18.000 16.809 0.5fi2 20.587 20"' 20.000 18.743 0.593 21.163 24"' 24.000 22.544 0.687 53652 ' Denotes these sizes are dual marked as boing in compliance with both ASTM D1785 (pressure pipe) and ASTM D2665 (drain. waste 8 vent pipe- DWV). Schodulo 80 Dimen5ion5 ~ ~ • ~ .: ~ 1;8" COS 195 0.095 OS!G3 1230 V4" .540 282 811E 0.105 1130 3!8" .675 .403 0.126 D.14G 920 112" ,840 .526 0,147 0.213 850 3;4" 1.050 .722 0,154 0.289 G90 " 1 1.315 .936 0.179 0.424 G30 1-114° 1.660 1.255 0.191 0.58G 520 1-1l2' 1.900 1.476 0.200 0.711 470 2" 2.375 1.913 0.218 8984 400 2-1r2" 2.875 2.290 0.276 1.50G 420 3" 3.500 2.864 0.300 2.010 370 3-112' 4.000 3,326 0.318 2.452 350 4" 4.500 3.786 0.337 2.938 320 5" 5.563 4.768 0.375 4.078 290 6" 6.625 5.709 0.432 5.G10 280 8" 8.625 7.565 0.500 8.522 250 10" 10.750 9-493 0.593 12.635 230 t2" 12 750 11.294 0.687 17.384 230 14' 14,000 12.410 0.750 20.852 22D 16" tv"".000 14.213 0.843 26.810 220 18" 18.000 16.014 0.937 33.544 220 20" 20.000 17.814 1.031 41.047 220 24" 24.000 21.418 1.218 58.233 210 I~ PVC IPS 1120 SDR 21 Class 200 G .. T T T T T T Sizo SDR 13.5 SDR 21 SDR 26 SDR 32.5 SDR 41 SDR 64 OD C Inch CL 315 CL 200 CL 160 CL 125 CL 100 CL 63 315 PSI 200 PSI 180 PSI 125 P51 100 P51 63 P51 %: D.84D 1 UO O.Oo"2 U.U45 '/. 1.D50 1.25 0.080 0.048 1 1.3]5 1.50 0.063 0.052 1 '!. 1.660 1.75 0.079 0.064 0.056 1 '/, 1.900 2.00 0.090 0.073 0.058 2 2.375 2.25 0.178 0.113 0.091 0.072 2 %, 2.875 2.50 0.213 0.137 0.110 0.087 3 3.500 3.25 0.259 0.167 O.t36 0.108 0.085 4 a500 4.D0 0.333 0,214 0.173 0.]38 0.110 6 GG25 G.00 0.316 G.255 0.204 0.162 O.t04 8 8.825 8.00 0.410 0.322 0265 0.210 0.135 10 10.750 7.50 0.511 0.413 0.331 0.262 0. ] 68 12 12.750 8.50 O.6D8 0.490 0.392 0.311 0,199 I~ Appendix B Orenco Systems Pumps Cut Sheets (~ r: , -`. PF Series 4" X100 mm) '* Submersible Effluent Pumps ~~~~ Applications Our 4' 1100 mml Submersible Effluent Pumps are designed ro transpor screened effluent (with Iow18S coons) from septic tanks or soparate dosing tanks. All our pumps are canstrucoed of lightweight, corrosion-resistant stainless steel and engineered plastics; all are field-serviceable and rnpairablo wNl common rook; and all 60-Hz PF Series models are CSA certihod ro the U.S. and Canadian safety standards for effluent pumps, meeting UL requiremenlc Orenco's Effluent Pumps are used in a variety of applications. including pressurized drainfields, packed bed fibers, mounds, aer- obicunits, eflluent imgation, effluem sewers, wetlands, lagoons, and more. These pumps are designed to be used wtth a Biotube~ pump vault or aher a secondary troatment system. Q Discharge connection Bypass orifice Features/Specifications To specify this pump roryourinstallation, requiro the fo0owing: • Minimum 24-hour run-dry capability with no deterioration in pumpfifo orperrormenco" • '~-inch i3-mm) hypass or~ce (patent pending) to ensure flow recirculation for motor cooling and to prevent air hind • Liquid end repair kits available for better long-term cost of ownership • TRI-SEALfA1 floating impeller design on 10, 15, 20, and 30 gpm (O.G,1.3, and 1.9 Usec) models; floating stack design on 50 and 75 gpm 13.2 and 4.7 Usec) modals • Super stainless Franklin Electric motor, rased for caminuous use and frequent cycling • Type SOOW 600-V motor cable (suitable for Class 1, Oivisron 1 and Division 2 applications) • Five-year warranty tin pump or reUafrt liquid end from date of manulaclure against defects in maulrials or workmanship • Nor apylk:s6fe for 5-I{o r1TJ kW/ modek Standard Models See specifications chart, pages 2-3, for a list of standard pumps, For a complete list of available pumps, call Orenca. y N omenclature P F ^ ^ CJ ^-^ _ TCao Iengrn n (m>, . Blank = 7613) 20' = 20 p'ij Suction 30 -3019) 50 = 50 f15) connection 4tina6e, nenieptet& t = tty zoo = 200 `0 2 -230' 4 = 460 0 E E ~ tronwiky~ 1 = mgle~phan 60 Ftr 3 = droo~phaw 80 Ht ~ 2 'S = an01e-pnBSe 50 Hr `` "w LL H - H anepouer QM~ m n3 = N M (n.25) 05 = l4 rip (6.371 m' 07 = at ro rc.sul 10 = t rip ro.ro 15=1-rihp {t.lQ 20=2hp 11 30 = 3 PO f2.24) 50 = 5 hp 13.73 Nounlnkl nmv, 6prn ;lrsec): t0 = 1010.8) 75 = t5p.y 20 ~~ 20 (7.3) 30 = 33 (1.9) SA• -.ocrarl "w ~ Franklin ElecErie 50 = SO P.21 75 = 75 ti4.7) Plmp{PF Sedes) c us ~ ~ RNU9RU 1~: 7bluot a+ds ara avalsnis onk la aln0ls-ptre9e DDnDe Ihau7k 1 '< hp L n2U53t396 ' A by N 3rkW1 ayy ' Y,'n unlit Mr Sa W Dumac Q+7a11 Or•nm Sy1•tm• I•c. N7I1-PU-Pf-I Pn. 1l, m 04!11 i•p• 1 d 6