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20150117 Cut Sheets 08062015
ES- A -C200 C200N Colt" Series C200, C20ON A M E S Double Check Valve Assemblies FIRE &wATERw°RKSR Sizes: 21/2" - 10" (65 - 250mm) Features • Extremely Compact Design • 70% Lighter than Traditional Designs • 304 (Schedule 40) Stainless Steel Housing & Sleeve • Groove Fittings Allow Integral Pipeline Adjustment • Patented Tri -Link Check Provides Lowest Pressure Loss • Unmatched Ease of Serviceability • Available with Grooved Butterfly Valve Shutoffs • Available for Horizontal, Vertical or N Pattern Installations • Replaceable Check Disc Rubber r C20ON BFG The Colt C200, C20ON Double Check Valve Assemblies are used to prevent backflow of pollutants, that are objectionable but not toxic, from entering the potable water supply system. The Colt C200, C20ON may be installed under continuous pressure service and may be subjected to backpressure. The Colt C200, C20ON consists of two independently operating check valves, two shutoff valves, and four test cocks. For use in non - health hazard applications. The Colt C200, C20ON features Lead Free* construction to comply with Lead Free* installation requirements. Specifications The Colt C200, C20ON Double Check Valve Assembly shall consist of two independent Tri -Link Check modules within a single housing, sleeve access port, four test cocks and two drip tight shutoff valves. Tri -Link Checks shall be removable and serviceable, without the use of special tools. The housing shall be constructed of 304 (Schedule 40) stainless steel pipe with groove end connections. Tri -Link checks shall have reversible elastomer discs and in operation shall produce drip tight closure against the reverse flow of liquid caused by backpressure or backsiphonage. Lead Free* Double Check Valve Assembly shall be constructed using Lead Free* materials. It shall comply with state codes and standards, where applicable, requiring reduced lead content. Assembly shall be a Colt C200, C20ON as manufactured by the Ames Company. The information contained herein is not intended to replace the full product installation and *The wetted surface of this product safety information available or the experience of a trained product installer. You are re- contacted by consumable water contains quired to thoroughly read all installation instructions and product safety information before less than 0.25% of lead by weight. beginning the installation of this product. Job Name Job Location Engineer Approval Contractor Approval Contractor's P.O. No. Representative Ames Fire & Waterworks product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measurements, please contact Ames Fire & Waterworks Technical Service. Ames Fire & Waterworks reserves the right to change or modify product design, construction, specifications, or materials without prior notice and without incurring any obligation to make such changes and modifications on Ames Fire & Waterworks products previously or subsequently sold. Configurations • Horizontal • Vertical up • "N" pattern horizontal Materials • Housing & Sleeve: 304 (Schedule 40) Stainless Steel • Elastomers: EPDM, Silicone and Buna `N' • Tri -Link Checks: Noryl®, Stainless Steel • Check Discs: Reversible Silicone or EPDM • Test Cocks: Bronze Body Nickel Plated • Pins & Fasteners: 300 Series Stainless Steel • Springs: Stainless Steel Dimensions — Weights C200, C20ON n) Available Models Suffix: NRS - non - rising stem resilient seated gate valves OSY - UUFM outside stem and yoke, resilient seated gate valves BFG - UVFM grooved gear operated butterfly valves with tamper switch *OSY FxG - Flanged inlet gate connection and grooved outlet gate connection *OSY GxF - Grooved inlet gate connection and flanged outlet gate connection *OSY GxG - Grooved inlet gate connection and grooved outlet gate connection Available with grooved NRS gate valves - consult factory* Post indicator plate and operating nut available - consult factory* *Consult factory for dimensions Pressure — Temperature Temperature Range: 33 °F — 140 °F (0.5 °C — 60 °C) Maximum Working Pressure: 175psi (12.1 bar) SIZE (DN) (DN) DIMENSIONS DIMENSIONS WEIGHT in. mm A in. mm C(OSY) in. mm C(NRS) in. mm D n. mm G n. mm H n. mm I n. mm J n. mm P in. mm C20ONRS lbs. kgs. C2000SY lbs. kgs. C20ON NRS lbs. kgs. C20ON OSY lbs. kgs. 21/2 65 303/4 781 16% 416 9% 238 31/2 89 291/16 738 211/2 546 151/2 393 813/ 6 223 93/16 234 115 52 125 57 123 56 133 60 3 80 313/4 806 181/8 479 101/4 260 311/16 94 301/4 768 221/4 565 171/8 435 93/ 6 233 101/2 267 131 59 145 66 144 65 158 72 4 100 333/4 857 223/4 578 123/ 6 310 4 102 33 838 231/2 597 181/2 470 915/ 6 252 113/ 6 284 161 73 161 73 184 83 184 83 6 150 431/2 1105 301/8 765 16 406 51/2 140 443/41137 331/4 845 233/6 589 131/6 332 15 381 273 124 295 134 314 142 336 152 8 200 1 493/4 1264 373/4 959 1191 5/ 6 506 1611/16 170 1541/81375 401/8 1019 271/ 6 697 11511/16 399 1 173/ 6 437 1438 199 1480 218 1513 233 1555 252 10 250 1 573/4 1467 453/4 1162 2313/ 6 605 83/ 6 208 1 66 1676 491/2 1257 321/2 826 175/ 6 440 1 20 508 1721 327 1781 354 1891 404 1951 431 O 4 D D ------------------ - - - - -- A ------------------------ C200BFG,C200NBFG J ---------------- - - - - -- H ----- ----------- - - - - -- P - - -- ---------------------- - - - - -- G ------------------------ - - - - -- SIZE (DN) DIMENSIONS WEIGHT in. mm A in. mm C in. mm D in. mm G in. mm in. H mm I in. mm J in. mm P in. mm C20OBFG lbs. kgs. C20ONBFG lbs. kgs. 21/2 65 273/4 705 8 203 31/2 89 291/8 759 211/2 546 1415/6 379 813/6 223 9 229 56 25 64 29 3 80 281/4 718 85/ 6 211 311/16 94 3011/ 6 779 221/4 565 151/ 6 392 93/ 6 233 91/2 241 54 24 67 30 4 100 29 737 815/6 227 311/6 94 3115/6 811 231/2 597 161/4 412 915/6 252 10 254 61 28 84 38 6 150 361/2 927 10 254 5 127 433/ 6 1097 331/4 845 1911/16 500 131/16 332 101/2 267 117 53 157 71 8 200 1 423/4 1086 1 121/4 311 1 61/2 165 1 511/ 6 1297 1 401/8 1019 1 235/ 6 592 1 1511/16 399 1 143/16 361 1 261 118 1337 153 NorylO is a registered trademark of SABIC Innovative PlasticsTM Approvals • Approved by the Foundation for Cross - Connection Control and Hydraulic Research at The University of Southern California (FCCCHR -USC) For additional approval information please contact the factory or visit our website at www.amesfirewater.com Horizontal Vertical _ _ _ _ _ _ _ N - Pattern 2' /z" (65mm) **��Out /FO ** �FM � s O Approved O us 1015 B64.5 (**BFG & OSY Only) Service Flow Horizontal Vertical _ _ _ _ _ _ _ N - Pattern 2' /z" (65mm) Capacity UVFM Certified Flow Characteristics Flow characteristics collected using butterfly shutoff valves. Flow capacity chart identifies valve performance based upon rated water velocity up to 25fps • Service Flow is typically determined by a rated velocity of 7.5fps based upon schedule 40 pipe. • Rated Flow identifies maximum continuous duty perfor- mance determined by AWWA. • UL Flow Rate is 150% of Rated Flow and is not recom- mended for continuous duty. • AWWA Manual M22 [Appendix C] recommends that the maximum water velocity in services be not more than 1 Of ps. 6" (150mm) psi Service Flow Rated Flow *UL Rated Flow _ 12 N N 10 H 0 00 8 �� V K 6 as i 4 2 _ 0 0 300 600 900 1200 1500 gpm 0 1140 2280 3420 4560 5700 Ipm 7.5 12 fps 8" (200mm) psi Service Flow Rated Flow *UL Rated Flow _ 12 N N 10 H O 0 0 8 / V ii 6 4 2 — — 0 0 500 1000 1500 2000 2500 gpm 0 1900 3800 5700 7600 9500 Ipm 7.5 10 fps psi 12 ti 10 N y O 0 0 8 6 a� ..- 4 2 0 0 0 10" (250mm) 500 1000 1500 2000 2500 3000 3500 gpm 1900 3800 5700 7600 9500 11400 13300 Ipm 7.5 10 fps Inquire with governing authorities for local installation requirements psi 14 Service Flow Rated Flow *UL Rated Flow y 12 N " a o 0 0 10 8 / H V / 6 / - -„ u- 4 2 0 0 50 100 150 200 250 300 350 gpm 0 190 380 570 760 950 1140 1330 Ipm 7.5 15 fps 3" (80mm) psi 12 Service Flow Rated Flow *UL Rated Flow y 10 H N og 8 N 02 6 / V N V a� 4 / / 2 0 0 100 200 300 400 500 gpm 0 380 760 1140 1520 1900 Ipm 7.5 15 fps 4" (100mm) psi Service Flow Rated Flow *UL Rated Flow 24 N 0 20 V 0 0 16 H 12 t 8 �— 4 — 0 0 100 200 300 400 500 600 700 800 gpm 0 380 760 1140 1520 1900 2280 2660 3040 Ipm 7.5 13 fps Capacity UVFM Certified Flow Characteristics Flow characteristics collected using butterfly shutoff valves. Flow capacity chart identifies valve performance based upon rated water velocity up to 25fps • Service Flow is typically determined by a rated velocity of 7.5fps based upon schedule 40 pipe. • Rated Flow identifies maximum continuous duty perfor- mance determined by AWWA. • UL Flow Rate is 150% of Rated Flow and is not recom- mended for continuous duty. • AWWA Manual M22 [Appendix C] recommends that the maximum water velocity in services be not more than 1 Of ps. 6" (150mm) psi Service Flow Rated Flow *UL Rated Flow _ 12 N N 10 H 0 00 8 �� V K 6 as i 4 2 _ 0 0 300 600 900 1200 1500 gpm 0 1140 2280 3420 4560 5700 Ipm 7.5 12 fps 8" (200mm) psi Service Flow Rated Flow *UL Rated Flow _ 12 N N 10 H O 0 0 8 / V ii 6 4 2 — — 0 0 500 1000 1500 2000 2500 gpm 0 1900 3800 5700 7600 9500 Ipm 7.5 10 fps psi 12 ti 10 N y O 0 0 8 6 a� ..- 4 2 0 0 0 10" (250mm) 500 1000 1500 2000 2500 3000 3500 gpm 1900 3800 5700 7600 9500 11400 13300 Ipm 7.5 10 fps Inquire with governing authorities for local installation requirements Ak A M E S FIRE & WATERWORKS A Watts Water Technologies Company USA: Backflow Tel: (978) 689 -6066 • Fax: (978) 975 -8350 • AmesFireWater.com USA: Control Valves Tel: (713) 943 -0688 • Fax: (713) 944 -9445 • AmesFireWater.com Canada: Tel: (905) 332 -4090 • Fax: (905) 332 -7068 • Ames Fi reWater. ca Latin America: Tel: (52) 81- 1001 -8600 • Fax: (52) 81- 8000 -7091 • AmesFireWater.com ES- A- C200C200N 1503 © 2015 Ames Fire & Waterworks 300 PSI WWP Bronze Ball Valves Fire Protection Valve • Threaded or Grooved Body Style • Full Port Design 1" - 2" • Standard Port Design 21/2" 300 PSI /20.7 Bar Non -Shock Cold Water CONFORMS TO MSS SP -110 • FM APPROVED • UL LISTED FOR INDOOR AND OUTDOOR SERVICE* • CALIFORNIA STATE FIRE MARSHAL LISTING NO. 7770- 1243:103 Refer to page 42 for details for TS -2M Switch Kit. * Compliance with the applicable requirements of the Standard for Butterfly Valves for Fire Protection Service, UL 1091. nnr_�..i KG- 505 -W -8 Grooved Dezincification Resistant KT-505-W-8 Threaded DIMENSIONS - WEIGHTS - QUANTITIES Dimensions KT -505 -W A B Weight Size Threaded Grooved Threaded Grooved C D E F G Cvt Threaded Grooved Box Master In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. Value Lbs. Kg. Lbs. Kg. Qty. Ctn. Qty. 1 25 3.33 85 - - 1.66 42 - - 2.11 54 3.81 97 2.31 59 6.14 156 1.75 44 57 6.1 2.77 - - 1 10 11/4 32 4.18 106 - - 2.09 53 - - 2.46 62 4.21 107 2.72 69 6.33 161 3.50 89 103 7.1 3.23 - - 1 8 11/2 40 4.70 119 - - 2.35 60 - - 2.95 74 4.46 113 2.97 75 6.33 161 3.50 89 143 8.1 3.68 - - 1 4 2 50 5.15 131 6.71 170 2.57 65 3.36 85 3.69 94 4.67 119 3.18 81 6.33 161 3.50 89 245 10.7 4.86 9.7 4.40 1 4 21/2 65 5.65 144 7.28 185 2.92 74 3.64 93 3.75 95 4.67 119 3.18 81 6.33 161 3.50 89 183 13.0 5.91 12.6 5.73 1 4 t Note: Cv is defined as the flow in GPM that a valve will carry with a pressure drop of 1.0 psi when the media is water at 60° F. FM U` APPROVED NIBCO INC. WORLD HEADQUARTERS • 1516 MIDDLEBUBY ST. • ELKHABT, IN 46516 -4740 • USA • PH: 1.800.234.0227 • TECH SERVICES PH: 1.888.446.4226 • FAX 1.888.336.4226 • INTERNATIONAL OFFICE PH: +1.574.295.3327 • FAX +1.574.295.3455 www.nibco.com MATERIAL LIST PART SPECIFICATION 1. Body Bronze ASTM B584 Alloy C84400 2. Ball Chrome Plated Brass ASTM 13124 Alloy C37700 3. Seat Ring Carbon - filled PTFE 4. Thrust Washer Reinforced PTFE 5. Stem Bronze ASTM B371 Alloy C69430 6. Stem 0 -Ring Nitrile 7. Retaining Washer Brass 8. Retaining Ring Steel 9. Ground Wire Screw Steel 10. 505 -8 Act Assy. Brass 11. Body End Bronze ASTM B584 Alloy C84400 12. Mounting Screw Steel 13. Lock Washer Steel 14. Handle Pin Brass 15. Hand Wheel Steel /plastisol coated (11/4 " - 21/2 ") Brass Tee Handle (1 ") 16. Indicator Flag Painted Steel 17. Body Gasket Elastomer 18. Lead Screw 0 -Ring Nitrile 19. Thrust Washer Anti - friction Polymer 20. Cover Gasket Polychloroprene (CR) 21. Flag Seal 0 -Ring Nitrile 22. Tamper -Proof Screw Stainless Steel 23. Pipe Plug (4 units) Stainless Steel (Not shown) Refer to page 42 for details for TS -2M Switch Kit. * Compliance with the applicable requirements of the Standard for Butterfly Valves for Fire Protection Service, UL 1091. nnr_�..i KG- 505 -W -8 Grooved Dezincification Resistant KT-505-W-8 Threaded DIMENSIONS - WEIGHTS - QUANTITIES Dimensions KT -505 -W A B Weight Size Threaded Grooved Threaded Grooved C D E F G Cvt Threaded Grooved Box Master In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. Value Lbs. Kg. Lbs. Kg. Qty. Ctn. Qty. 1 25 3.33 85 - - 1.66 42 - - 2.11 54 3.81 97 2.31 59 6.14 156 1.75 44 57 6.1 2.77 - - 1 10 11/4 32 4.18 106 - - 2.09 53 - - 2.46 62 4.21 107 2.72 69 6.33 161 3.50 89 103 7.1 3.23 - - 1 8 11/2 40 4.70 119 - - 2.35 60 - - 2.95 74 4.46 113 2.97 75 6.33 161 3.50 89 143 8.1 3.68 - - 1 4 2 50 5.15 131 6.71 170 2.57 65 3.36 85 3.69 94 4.67 119 3.18 81 6.33 161 3.50 89 245 10.7 4.86 9.7 4.40 1 4 21/2 65 5.65 144 7.28 185 2.92 74 3.64 93 3.75 95 4.67 119 3.18 81 6.33 161 3.50 89 183 13.0 5.91 12.6 5.73 1 4 t Note: Cv is defined as the flow in GPM that a valve will carry with a pressure drop of 1.0 psi when the media is water at 60° F. FM U` APPROVED NIBCO INC. WORLD HEADQUARTERS • 1516 MIDDLEBUBY ST. • ELKHABT, IN 46516 -4740 • USA • PH: 1.800.234.0227 • TECH SERVICES PH: 1.888.446.4226 • FAX 1.888.336.4226 • INTERNATIONAL OFFICE PH: +1.574.295.3327 • FAX +1.574.295.3455 www.nibco.com tqCU Flow Tyco Fire Control Products FIRE SPRINKLER PIPE & F MT VGS SueA►/MAL SHEET Tyco ARE PRObUCTS 451 North Cannon Avenue Lansdale, Pennsylvanfa 19446 No. 19 -1.5 TD915 41.1.20 9/2001 Introduction Tyco Fire Products (TFP) BlazeMaster° CPVC pipe and fittings are designed exclusively for use in wet pipe automatic fire sprinkler systems. They are made from a specially developed thermoplastic compound composed of post chlorinated polyvinyl chloride (CPVC) resin and state of the art additives. TFP SlazeMast&' CPVC products are easier to install than traditional steel pipe systems, and at Technical Data sires: 2/4' - 3" Maximum Working Pressure: 175 psi Approvals: UL, FM, CUL, NSF; Dade County, LPCB. MEA, and the City of Los Angeles Note: See current TFP BlazeMaster tnsWation Instructions and Technical Manual, for exact listing/approval information Pipe the same time, they provide superior heat resistance and strength as compared to traditional CPVC and PVC piping materials used in the plumbing trade. Various adapters are available to connect CPVC pipe to metallic piping. All female pipe thread adapters have brass inserts for durability. Grooved adapters connect directly to grooved end valves and metallic pipe: with flexible grooved end couplings. Manufacture Source: U.S_A, Material: Pipe: ASTM F442, SDR 13.5 Fittings: ASTM F438 (Sch_ 40) and Color: Orange ASTM F439 (Sch. 80) Hpm.Pipe Size 1 " 1,121, 11121, 2" 2 'h' 3' Avg. 0,11, Inches 1.050 1.315 1.660 1.900 2.375 2.875 3.500 Avg. I.R,1jerhes 0.874 1.101 1.394 1.598 2.003 2.423 2.952 Wt. Lbs.ffl. 0.17 0.26 0.42 0.55 0.86 1.26 1.87 Wt. U filled Pipe Lbs./Ft. 0.43 0.67 1.07 1.40 2.20 3.22 4.79 Ft. of Pipe per Lift 7875 5040 2835 2205 1260 1215 720 '14" Wt. per Lift Lhs, 1413 1320 1191 1136 1063 1531 1344 Fittings r,o ria 45° Elbow Part No, Size Sch. T/O Wt, 80050 '14" 40 3io" 0.08 lb. 80051 1 " 40 3y"" 0.11 lb. 80052 172" 40 'y4" 0.201b. 80053 1'12" 80 ' /,s" 0.31 lb. 80054 2" 80 '/a' 0.56 lb. 80055 2'12" 80 314" 0.89 lb. 80056 3" 80 1" 1.19 lb. Tee Part No. Size ch. T/O Wt. 80000 '14' t40 s /6" 0.11 tb. 80001 1" 0 ' /a" 0.19 lb. 80002 17." 40 716" 0.26 lb. 80003 1'12' 80 1" 0.51 1b. 80004 2" 80 Vh- 0.90 lb. 80005 212" 80 191+6 1.59 lb. 80006 3" 80 1 "he" 1 2.41 lb. TIC Reducing _. 900 Elbow 90° Elbow T/o, i i i Part No. Size Sch . T/O Wt. Ib. 1 2 8003211-x=/,;"j 1 " x 112" 40 1 `/is" 0.28 Reducing Cross Part No. Size Sch. TI02 Wbt. 1 old" 80015 1 " x 112" 40 "/,6" `/is" 0.28 il ,it Part No. Size V40 T/O Wt. 80025 old" 40 91,6' 0.09 lb. 80026 1- 40 s /<" 0.14 Ib. 80027 11/4" 40 1 'All 0.21 lb. 80028 1'12' 80 1'y,e' 0.40 lb. 80029 2" 80 17.° 0.79 lb. 80030 2' 12" 80 1 1'12" 1.14 lb, 80031 3" 80 115/,6" 1.821b. Cross Part No, Size SCh. T/O Wt. 80009 ' /4" 40 ' /,a" 0.13 lb_ 80010 1 " 40 ,61,6" 023 1b. 80011 1'N' 40 15/,6" 0.34 lb_ 80012 1'/2" 80 1'1,6" 0.671b. 80013 2" 1 80 13h" 1.001b. 80014 2112" 1 80 19/3 6" 1.91 lb. 80008 3" 80 1 n, 2.89 lh. Coupling T/O T10 TIC) - -- -- Cap _ I Reducer - r. -._. Bushing i Part No Size Sch. T/O I Wt. 8x075 3 /a" 40 ' /a" 0.071b. 80076 1" 40 '/1111 0.11 fb. aoo77 1'la' 40 1/2" 0.101b. 80078 1'!z" �80 �,`0-38 0.20 1b. 80079 2" 80 s /B" 80080 2112" 80 3/,6" 0.671b. 80081 3" 80 ' /,5" 0.91Ib. Part No. Size Sch. T10 Wt. 80100 3/4' 40 Via" 0.041b. 80101 1" 40 '/3" 0.061b. 80102 1'1<" 40 1/2" 0.101b. 80103 1' /2" 80 516" 0.20 1b. 80104 2" 80 s /B" 0.31 fb. 80105 2'!z" 80 Th" 0.581b. 80106 3" 80 1" 0.881b. 710 Grooved Coupling - - -- - -• -. -. -� - Pipe 0,0, Adapter I Part No. Size Sch_ T/O wt, Pipe OD 80160 1'14" x 1'/4" Grooved 40 2 Sf,fi" 0.78 Ib. 1'14" (1.$60 ") 80161 1' /s" x 1'12" Grooved 80 2 S /,s" 0.951b, 1'/2" (1.900 ") 80162 2" x 2" Grooved 80 2 S /,s" 1.42 Ib. 2" (2375") 80163 2'12" x 2' /2" Grooved 80 2 51,611 2.28 Ib. 21/2" (2.875 ") 80164 3" x 3" Grooved 80 Th" 3.00 Ib. 3" (3.500 ") 80168 3" x 76.1 mm Grooved 80 1 274" 2.72 Ib. 76.1 mm (3.000") �o Female Adapter - Part No. Size Sch. T/O Wt. 80142 314" x'14" NPT 40 "A" 0.41 117. 80145 1" x 1" NPT 40 '!4° 0.63 Ib. 80146 VA" X 11/," NPT 40 'Ia" 703 Ib. 80147 1'/2" x 172" NPT 80 1 " 1.42 Ib. 80148 2" x 2" NPT 80 131s" 2.66 lb. Tro Male -- -- _. Adapter Part No. Size -Sch. T/O Wt. 80157 "A" x -/4" NPT 1 40 Isha" 0 -33 lb. 80158 1" x 1" NPT 40 1316" 0.56 Ib. ro Reducing _ db - Coupling Part No. Size iSchjTIO Sch. Wt. 80220 1 "x'14" 1 40 1 '/s" I 0.08 Ib. Part No. Size Sch. T/0 t. 80200 1" x 314" 4a 80132 1b. 80201 11/4" x 314" 40 ale" Ib. 80202 1114" x 1 " 40 h" lb. 1017 80203 1'/z" x 4/4" 8o 1 ' x 3 /;" x 111 Eb. 80204 1'12" x 1" 80 0.17 1b. 80205 1'h" x 1'14" 80 114" Ib. 80206 2" x 3/"" 80 314' 0.27 Ib. 80207 2" x 1" 80 'V,6" 0.26 Ib. 80208 2" x 1'14" 80 9116" 0.24 fb. 80209 2" x 1'12" as 'r,6" 0.19 Ib. 80215 21/2" x 1" 80 1'sl,s' 0.42 Ib. 80214 21/2" x 1'/4" 80 1314" 0.45 Ib. 80213 212" x 1'12" 8o 15/s" 0.46 lb. 80211 2'/2' x 2" 80 191,6° 0.29 Ib. 80210 3" x 2" 80 2 3/,s" 0.72 Ib. 80212 3" x 21/2" 80 1 F51,6' 0.471b. f Reducing T,a Tee i � Part No. I Size Sch. T/0 Wt. Ib. 1 2 3 80132 3 /<" x 3/4" x 1 " 40 31 ;" ' /a" ale" 0.14 80133 1 " x 1/4" x 3/4" 40 h" ''f,s" ' /a° 0.14 80134 1 ' x 3 /;" x 111 40 5 /e' 314" 'la" 0.17 80260 1" x 1" x 3/"" 40 1/4" 114" "fie° 0.16 80135 1114" x 1" x 3/4" 40 ' /,e" 2/4" 'S1,6" 0.21 80136 1'14' x 1" x 1' 40 "ha" ,/4" 73 s" 0.22 80137 1'/"" x 1 " x 1114" 40 31,5' Sl,s" '3 /16- 0.26 80261 11/4" x 1'r4" x'14" 40 5/a" Vol 'la" 0.23 80262 1'14" x 1'14" x 1" 40 3/4" 3/4" '/a' 0.26 80138 1'14" x 1'14" x Vb. 80 1" 1" 80140 1'12" x 1'/ <" x 3/4" 80 112" 6/a" 1" 0.36 80141 1'12" x 1 x 1,1 80 /2" 516° 0.38 80263 1112" x 1112" x 314" 80 9116" 'hs" 1 ° 0.36 80264 1112" x 1112" x 1" 80 'he" 'lis" 1" 0.38 80275 11I2" x 1' /z" x 1'i1" $0 7 /e" '/a" 1" 0.45 80265 2" x 2" x'A" 80 '/4" 'h" Will 0.61 80266 2" x 2" x 1- 80 7/3" 'A" We' 036 80274 2" x 2" x 1 `14" 80 1 " 1 " 13 /a" 0.74 80267 2" x 2" x 1'12" 80 Ph" Vol` 1'fa" 0.78 80271 2' /z" x Th" x 1 " 80 1 " /is" 1 "116"" 19/,6" 1.43 80272 2/2" x 2' /a" x 1114" 80 1 " /,s" 1 " /,6' 13/,6" 1.46 80273 2112" x 2'h" x 1112" 80 1 1116" 1 "/,s' 19/16" 1.46 80276 2112" x 2112" x 2" 80 1 " /,s" 1 "hs" 19 /,a' 1.50 80270 3" x 3' x 11/2" 80 1314" 13k" 113f,6" 2.28 80268 3" x 3' x 2' 80 13/4° 1' /a" 1'!4" 2.25 80265 3" x 3" x 2112' 80 1314" 1 314° 115 /,6" 744 vao� T/O Sprinkler Head Adapter d with Brass Threaded Insert Sprinkler Head Adapter (Spigot) with Brass Threaded Insert Part No. Size 80177L 'I4" x'/2" NPT 80178 1" x '/2" NPT 0 Sprinkler Head Adapter Size Sch. T/0 Wt. TO f 3 ' x'Iz" NPT 80 '/,6" 0.20 ib. N x `lz" NPT 80 ' /u" 0.22 lb. 80251 " x ' /z° NPT 40 9116` 0.16 Ib. 80249 x'A" NPT 40 '/4" 0.43 Ib. Sprinkler Head Adapter (Spigot) with Brass Threaded Insert Part No. Size 80177L 'I4" x'/2" NPT 80178 1" x '/2" NPT 0 Sprinkler Head Adapter -10' 90° Elbow T/0 with Brass Threaded Insert TO f 3 Part No Size Sch. I T/0 Wt- 1 2 3 1 2 Ib. 80199 '/4" x ' /z" NPT 40 513" shs" 0.20 80189 1' x'/2" NPT 40 518" s /e" 1 "' Sprinkler Head Adapter Tee with Brass Threaded Insert Limited Warranty i t ed To Sprinkler Head Adapter _ with Brass Threaded Insert lib Part No. Size Sch. T/O 7t. 80175W 3/4" x ' /z" NPT 40 ' /,s" 0.191b. 80176W 1" x' /2' NPT 40 l,s° 0.18 Ib. Part No. Size Sch. T/0 Wt' 1 2 3 Ib. 80250 3/4" x' /4" x'b" NPT 40 518" s /e" 1 "' 0.22 80251 F x 1" x'h" NPT 40 't/,s" "/,6" " /,d' 0.29 80249 1" x 1'x 1" NPT 40 '5 /10' ''Is" 1'1,6" 0.73 80256 1'1." x 1" x' /z" NPT 40 '1,f, '/,s" 1'(s" 0.30 80252 1'1. x 1'/d' x ' /z" NPT 40 ' /,6" ' /,s" 1'/6" 0.31 80257 1 `/ " x 1'!." x 7/2" NPT 80 3 /,s' s / "" 17/,6° 0.43 80254 1'!�" x 1'b" x'12" NPT 80 9116" '/,6" i'G6" 0.46 80258 2" x 1' /z" x' /x" NPT 80 !z" sfe" 0.56 80253 2" x 2" x'/7" NPT 80 1/2" 1/2" 151x" 0.62 Products manufactured by Tyco Fire Products are warranted solely to the original Buyer for ten (10) years against defects in material and workmanship when paid for and properly installed and maintained under normal use and service. This warranty will expire ten (10) pears from date of shipment by Tyco Fire Products. No warranty is given for products or components manufactured by companies not affiliated by ownership with Tyco Fire Products or for products and components which have been subject to misuse, improper installation,, corrosion, or which have not been installed, maintained, modified or repaired in accordance with applicable Standards of the National Fire Protection Association (NFPA), and/or the standards of any other Authorities Haring Jurisdiction. Materials found by Tyco Fire products to be defective shall be either repairer; or replaced, at Tyco Fire Products sole option, Tyco Fire Products neither assumes, nor authorizes any person to assume for it, any other obligation in connection with the sale of products or parts of products. Tyco Fire Products shall riot be responsible for sprinkler system design errors or inaccurate or incomplete information supplied by Buyer or Buyers representatives. IN NO EVENT SHALL TYCO FIRE PRODUCTS BE LIABLE, IN CONTRACT. TORT. STRICT LIABILITY OR UNDER ANY OTHF�II LEGAL THEORY, FOR INCIDENTAL, INDIRECT SPECIAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED T T LABOR CHARGES, REGARDLESS OF WHETHER TYCO FIRE PRODUCTS WAS INFORMED ABOUT THE POSSIBILITY OF SUCH DAMAGES. AND IN NO EVENT SHALL TYCO FIRE PRODUCT'S LIABILITY EXCEED AN AMOUNT EQUAL TO THE SALES PRICE THE FOREGOING W AN iS MAD O NY ALL OTHER WARRANTIES EXPRESS OR IMP I} INCLUD G WAIiRANTIE5 QF DIE CFLAiITABIt I rNT1 FTTNESS OI31t PAR UI�A PIiBPQ NCOIFICwControl Tye°Fire Products Janrjary 2005 Table of Contents GeneralDescription ........................................ ............................... 4 -5 Introduction........................................................................ ............................... 4 Training and Demonstration ............................................... ............................... 4 Advantages......................................................................... ............................... 4 ConversionFactors .............................................................. ..............................5 GeneralNotes ......................................................... ............................... . ...... 5 Warning.............................................................................. ............................... 5 Listingsand Approvals (Where to use) ................. ............................... 5 -18 Underwriters Laboratories Inc. (UL) and Underwriters Laboratories Inc. 18 (C -UL) for use in Canada .................................................. ............................... 5 -17 Concealed Installation ................................................... ........ ................... . ... 6 Exposed Installation ...................................................... ............................... 6 -11 Smooth, Flat, Horizontal Ceilings . .......................................................... 6 -8 Unfinished Basements .......................... . ............................ ..................... 8 -11 Combustible Concealed Spaces ...................................... .............................12 21 -24 AirPlenums ..................................................................... .............................12 25 -26 GarageInstallations ........................................................ .............................13 25 -26 SystemRisers .................................................................... ..........................13 -14 Underground Water Pressure Service ................................................. . ....... 15 -16 Outdoor Installations ..................................................... ............................... 17 FactoryMutual (FM) ........................................................... ............................... 17 The Loss Prevention Council (LPCB) ................................... .............................17 Additional Approvals 29 (MEA, NSF, City of Los Angeles and Metro -Dade County) . .............................18 Ordinary Hazard Installations ............................................... .............................18 Technical Data TFP BlazeMasterO Specifications ............................ ........................................... 18 -19 TFP BlazeMaster Pipe, Fittings, and Solvent Cement ... ............................... 18 Dimensions for TFP BlazeMaster CPVC Pipe and Fittings ...........................19 Product Ratings and Capabilities ....................................... ............................... 24 -24 Proximity to Heat Sources ............................................ ............................... 20 Pressure Rating & Pressure Listing ............................. ............................... 20 FrictionLoss .................................................................. ............................... 20 ThermalExpansion .......... ............................................................................. 21 -24 Physical and Thermal Properties of BlazeMaster CPVC .... ............................... 25 -26 Permissible Bending Deflections .................................. ............................... 25 -26 Support and Hanger Recommendations ............................ ............................... 26 -29 Pipe Bracing with Standard Band Hanger ..................... ............................... 27 Hanger /Support Spacing ............................................... ............................... 27 Vertical Restraint.. ......................... ........ ............. _,_ ......... ......................... 28 -29 Chemical Compatibility ......................................................... .............................29 Paint.................................................................................... ............................... 29 January 2005 Installation...................................... ........................................... 3D -5D Cut -In Procedure for System Modification Repair and ..... ............................... 30 Handling & Storage of TFP BlazeMaster CPVC ...................... .. ...................... . 31 -32 Handling and Storage ............. ............................... 31 Handling of Solvent Cements ............................. .. 32 Solvent Gementing Instructions ................... ............... ............................... 32 -35 Joining TFP BlazeMaster Pipe Systems ........................ ............................... 32 -35 Cutting, Deburring and Fitting Preparation .................... Safety and Health Precautions ......................................... Estimating Cement Requirements .................... .........................33 Solvent Cement Application ..................................... ............................... 33 Assembly and Set and Cure Times ............................ . ............................ 34 -35 Pressure Testing the System ................................... ............................... 35 Transition to Other Materials ..................... ........ .....35 ... ............................... -37 Cautions for Transitions to other Materials .................. ............................... 36 Threaded Connections .......................... ............... ...... .......... ..................... . 36 FlangedConnections ..................................................... ............................... 36 -37 Grooved Coupling Adapter Connections .............................. ... ..................... 37 Penetrating l=ire Rated Walls & Partitions ............................ .............................37 OtherDesign Criteria ..................................................... ......... ...................... 37 Freeze Protection ........................... ................. 38 -40 Use of Dry Type Sprinklers .................................. ............................... ......... 38 Use and Cautions with Glycerin Antifreeze .................. ............................... 38 -39 NFPA References for the use of Glycerin Antifreeze ..... ............................... 39 Batt Insulation Requirements and Suggestions .......................................... ............ 39 Batt Insulation Installation Recommendations ............................................ ........... 39 -40 TFP BlazeMaster Systems and Penetration of Metal Studs .............................. 40 Solvent Cement Spills ..................... ............................... ..... .............................. 40 Joining TFP BlazeMaster CPVC in Adverse Conditions .................................... 40 -41 Joining TFP BlazeMaster in Cold Weather .................... ............................... 40 -41 Joining TFP BlazeMaster in Hot Weather ...................... ............................... 41 HelpfulHints ........................................... ............................... ................. 42 Material Safety Data for Solvent Cements ..................... .................................. 42 -50 LimitedWarranty ........................................... ............................... 51 January 2005 GENERAL DESCRIPTION INTRODUCTION This Installation and Technical Handbook refers to pipe produced with either Tyco Fire Products (TFP) BlazeMaster® or BlazeMaster° 20 00T resin and fittings produced from BlazeMasterO resin. When reference to NFPA or NFPA Standards is made in this Installation and Technical Handbook, the current edition of the relevant code is used, This Installation and Technical Handbook contains the criteria to install a TFP BlazeMaster CPVC piping system in accordance with the UL Listing, C -UL Listing, LPCB Approval, and /or Factory Mutual Research Approval. Additionally, the manual contains recommendations for installation. general piping practices and other suggestions that may not be required to satisfy the UL Listing, C -UL Listing, LPCB Approval, and /or Factory Mutual Research Approval. To differentiate between a requirement and a suggestion, use the following definitions-, SHALL —The use of the word "shall" indicates a mandatory requirement of the Listings /Approvals. SHOULD —The use of the word "should" Indicates a recommendation which is strongly advised, but not required to meet the Listings /Approvals. This handbook is intended as a supplement to basic, fundamental knowledge relating to the installation and /or repair of CPVC fire sprinkler systems. Before commencing installation, a user should Understand and confirm applicable National Fire Protection Association (NFPA) guidelines, the National Building Code of Canada (as applicable), and local approval and installation requirements for CPVC fire sprinkler systems. TRAINING AND DEMONSTRATION TFP strongly recommends that installers receive hands on demonstration in the proper procedure(s) for installation of BlazeMaster sprinkler systems. On -site demonstration in proper pipe preparation, solvent cementing, proper handling of CPVC and Installation instruction is available from TFP at no charge. Upon completion of the SfazeMaster demonstration program, TFP will issue a completion card to the persons successfully finishing the required subject matter. This demonstration card is to be carried when working on BlazeMaster CPVC systems. For information about on -site demonstration, please contact your local TFP Distribution Center or your TFP sales representative. ADVANTAGES Tyco Fire Products (TFP) Company has created a line of BlazeMaster CPVC (Post Chlorinated Polyvinyl Chloride) sprinkler pipe and fittfngs. TFP BlazeMaster products are designed specificallyforfire sprinkler systems and provide the following advantages overtraditional sprinkler piping systems: • Increased hydraulic capabilities (C- Factor =150) • No precutting and expensive fabrication required • NSF -pw approved for potable water • Can be easily connected to other sprinkler piping systems • Flexibility in the piping for greater ease of installation • Resistant to rust7 scale and foreign contaminant build up • Inexpensive tools required for installation • Greater resistance to seismic activity than copper or steel systems • Easily repaired or modified on site • Easily transported and handled at installation • Resists sweating and condensation January 2005 CONVERSION FACTORS Appropriate conversion factors for values shown in this guide are as follows: 1 inch = 25.4 mm 1 psi = 0.0589 bar 1 foot = 03048 meters 1 psi = 6894.757 Pa 1 psi = 6.895 kPa 1000 Pa = 1 kPa GENERAL NOTES 1. It is the Designer's responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions in this handbook. Never remove any piping component not correct or modify any piping deficiencies without first depressurizing and draining the system. Material selection should be verified to he compatible for the specific application. 2. Consult individual "Listing and Approval" sections in this handbook for selection of the proper cements, TFP -400 and /or TFP -500. WARNING The use of solvent cements and thread sealants other than those recommended by TFP in this handbook could result in serious damage to the integrity of the BlazeMastere pipe and fittings. The use of materials other than those recommended by TFP will void all agency listing/approval and manufacturer's warranty. LISTING AND APPROVALS (WHERE TO USE) TFP BlazeMaster CPVC products are UL and C -UL Listed as well as FM and LPCB Approved for use with any other BlazeMaster 2000' and /or BlazeMaster CPVC pipe and /or BlazeMaster CPVC fittings Listed and/or Approved in accordance with the appropriate US, Canadian and /or UK requirements, For verification of Listings and Approvals, please consult the current UL Fire Protection Equipment Directory, C -UL Products Certified for Canada Directory, Factory Mutual Research Approval Guide, LPCB List of Approved Fire Security Products and Services Guide or contact Tyco Fire Products for further information on Listings and Approvals, or visit our website at www.tyco- fire.com. UNDERWRITERS LABORATORIES INC. (UL) AND UNDERWRITERS LABORATORIES INC. (C -UL) FOR USE IN CANADA TFP BlazeMaster CPVC pipe and fittings are UL and C -UL Listed for use in: • Light Hazard occupancies as defined in the Standard for Installation of Sprinkler Systems, NFPA13. • Residential occupancies as defined in the Standard for Installation of Sprinkler Systems in Residential Occupancies up to Four Stories in Height, NFPA 13R. - Residential occupancies as defined in the Standard for Installation of Sprinkler Systems in One and Two Family Dwellings and Manufactured Homes, NFPA 13D. • Air plenums, as defined by the Installation of Air Conditioning and Ventilating Systems, NFPA 90A. • Underground Water Pressure Service, NFPA 24. • System risers in residential occupancies, NFPAI3R and 13D. • See UL Fire Protection Equipment Directory, categories VIWT and HFYH. • See C -UL Products Certified for Canada Directory; categories VIWT7 and HFYH7, January 2005 TFP BlazeMaster® fire sprinkler systems shall be employed in wet -pipe systems only. (A wet pipe system contains water or water and glycerin (anti - freeze solution) and is connected to a water supply so that the water or water and glycerin (anti- freeze solution) will discharge immediately when the sprinkler is opened.) TFP BlazeMaster CPVC pipe and fittings must never be used in a system using compressed air or other gases. National Fire Protection Association Standards 13, 13R, 13D and NFPA 24 must be referenced and followed for design and installation requirements in conjunction with this design handbook. Concealed Installations • In accordance with the UL Listing, protection shall be provided for TFP BlazeMaster CPVC pipe and fittings. The minimum protection shall consist of either one layer of 3/a" thick gypsum wallboard, 1/2" plywood soffits, or a suspended membrane ceiling with lay -in panels or tiles having a weight of 0.35 pounds per sq. ft. when installed with metallic grids. For residential occupancies defined in NFPA 13D and 13R, the minimum protection may consist of one layer of plywood. Listed Quick Response, standard er extended coverage, 225 °F (107 °C) maximum temperature rated sprinkler or Listed Residential 225 °F (107 °C) maximum temperature rated sprinkler located in accordance with its Listing may be used. Solvent cement joints shall be made with TFP -400 or TFP -500 One Step Solvent Cement. • In accordance with the C -UL Listing, protection shall be provided for TFP BlazeMaster CPVC pipe and fittings. The minimum protection shall consist of either one layer of 9.5mm thick gypsum wallboard, one layer of 13mm plywood, or a suspended membrane ceiling with lay -in panels or tiles classified with respect to surface burning characteristics having a mass of not less than 1.7 kg /ml when installed with metallic grids. The effectiveness of this protection can be impaired if penetrated by large openings such as ventilation grills, exhaust fans connected to metal ducts serving washrooms excepted. Where such penetration is present, individual openings exceeding 0.03ml but not exceeding 0.71 m2 in area must be located such that the distance from the edge of the opening to the nearest sprinkler does not exceed 300mm. In these cases any Quick or Standard Response, 225 °F (107 °C) maximum temperature rated sprinkler or Listed Residential 225 °F (107 °C) maximum temperature rated sprinkler located in accordance with its Listing may be used. TFP BlazeMaster pipe and fittings shall not be used where such openings exceed 0.71m2 in area. Solvent cement joints shall be made with TFP -400 or TFP -500 One Step Solvent Cement. Exposed Installation Note: NFPA standards permitthe omission of automatic sprinklers in certain areas such as small closets and bathrooms. Where sprinklers are not required and when approved by the Authority Having Jurisdiction it is acceptable in install TFP BlazeMaster products exposed in these areas. In accordance with the UL and C -UL Listings, TFP BlazeMaster pipe and fittings may be installed without protection (exposed), subject to the following additional limitations: Note; Where piping is required to be mounted directly to the ceiling /wall, the use of listed hangers forthermoplastic sprinkler piping mounted directly to the ceiling /wall is permitted. The result }ng clearance between the pipe and the ceiling /wall as a function of using the listed hanger is acceptable. Smooth, flat, horizontal, fixed ceilings • Standard Coverage Sprinklers - Pendent Sprinklers shall be Listed, Quick Response, 17VF (77 °C) maximum temperature rated, sprinklers having deflectors installed within 8" from the ceiling. The maximum distance between sprinklers shall not exceed 15'. Piping shall be mounted directly to the ceiling. January 2005 - Upright Sprinklers shall be Listed, Quick Response, 155 °F (68 °C) maximum temperature rated, sprinklers installed within 4" from the ceiling. The maximum distance between sprinklers shall not exceed 15'. The maximum distance from the ceiling to the centerline of the main run of pipe shall not exceed 7' /?.". The distance from the centerline of the sprinkler head to the closest hanger shall be 3 ". - Horizontal Sidewall Sprinklers shall be Listed, Quick Response, 200 °F (93 °G) maximum temperature rated, sprinklers having deflectors within 12' from the ceiling and within 6" from the sidewall. The maximum distance between sprinklers shall not exceed 14'. Piping shall be mounted directly to the sidewall. - Solvent cement joints shall be made with TI=P -400 or TI=P -500 One Step Solvent Cement for pendent and upright sprinklers, and TFP -500 One Step Cement for horizontal sidewall sprinklers. • Extended Coverage Sprinklers - Pendent Sprinklers shall be Listed, Quick Response, 155 °F (68 °C) maximum temperature rated, sprinklers having deflectors installed within 8" from the ceiling. The maximum distance between sprinklers shall not exceed 20' with an application density of at least 0.10 gpm /sq.ft. Piping shall be mounted directly to the ceiling. - Horizontal Sidewall Sprinklers shall he Listed, Quick Response, 165 °F (74 °C) maximum temperature rated, sprinklers having deflectors within 12" from the ceiling and within 6" from the sidewall. The maximum lateral distance between sprinklers shall not exceed 18' with an application density of at least 0.10 gpm /sq.ft. Piping shall be mounted directly to the sidewall. - Horizontal Sidewall Sprinklers shall be Listed, Quick Response, 175 °F (79 °C) maximum temperature rated, sprinklers having deflectors within 12" from the ceiling and within 6" from the sidewall. The maximum lateral distance between sprinklers shall not exceed 16' with an application density of at least 0.10 gpm /sq.ft. Piping small be mounted directly to the sidewall. - When using fittings in the V /z" and greater size only schedule 80 fittings may be used. - Solvent cement joints sha[l be made with TFP -500 One Step Solvent Cement. • Residential Sprinklers - Pendent Sprinklers When the maximum lateral distance between sprinklers is 15' or less. Sprinklers shall be Listed 170 °F (77 °0) maximum temperature rated having deflectors located in accordance with their Listing and not exceeding 8" from ceiling. The demand for the sprinklers shall be the minimum flow rates indicated lr individual listing. Piping shall be mounted directly to the ceiling. When the maximum lateral distance between sprinklers exceeds 15' but does not exceed 20'. Sprinklers shall be Listed 155 °F (68 °C) maximum temperature rated having deflectors located in accordance with their Listing and not exceeding 8" from ceiling. The demand for the sprinklers shall be the greater of either the minimum flow rates indicated in individual listing or calculated based on delivering a minimum of 0.10 gpm /sq.ft. over the design area in accordance with the provisions of NFPA 13:2002 Section 8.5.2.1. Piping shall be mounted directly to the ceiling. January 2005 - Horizontal Sidewall Sprinklers When the maximum lateral distance between sprinklers is 14' or less. Sprinklers shall be Listed 200 °F (93 °C) maximum temperature rated having deflectors located in accordance with their Listing. The demand for the sprinklers shall be the minimum flow rates indicated in individual listing. Piping shall be mounted directly to the sidewall. When the maximum lateral distance between sprinklers exceeds 14' but does not exceed 18'. Sprinklers shall be Listed 165 °F (74 °C) maximum temperature rated having deflectors 12" from telling and within 6" from the wall. The demand for the sprinklers shall be the greater of the minimum flow rates indicated in individual listing or calculated based on delivering a minimum of 0.10 gpm /sq.ft. over the design area in accordance with the provisions of NFPA 13:2002 Section 8.5.2.1. The maximum sprinkler area of coverage shall not exceed 18' x 18'. Piping shall be mounted directly to the sidewall. - When using fittings in the 1112" and greater size only schedule 80 fittings may be used when applying criteria having a minimum 0.10 gpm /sq.ft. - Solvent cement joints shall be made with TFP -500 One Step Solvent Cement. Unfinished Basements • TFP BlaaeMasterO CPVC Fire Sprinkler Pipe and Fittings for use in Unfinished Basements with Exposed Solid Wood Joist Installations in accordance with NFPA 13D TFP BlazeMaster CPVC pipe and fittings may be installed without protection (exposed) in unfinished basements in accordance with NFPA 13D when subject to the following additional limitations: - The ceiling shall be horizontal and constructed utilizing nominal 2" x 10" solid wood joists on 16" centers. OR The ceiling shall be horizontal and constructed utilizing nominal 2" x 12" solid wood joists on 16" centers. When installing TFP BlazeMaster CPVC pipe and fittings in conjunction with 2" x 12" solid wood joists, the maximum system working pressure under flowing conditions shall not exceed 100 psi and the maximum system working pressure under static (nonflowing) conditions shall not exceed 175 psi. The distance from the floor to the bottom of the solid wood joists shall be between 7 ft. and 8 ft. - Listed residential pendent sprinklers with 155 °F (68 °C) maximum temperature rating and 3.0 minimum K- factor are to be used for this type of installation. The maximum sprinkler spacing shall not exceed 12'. The system is to be designed based upon the Listed flows for the sprinkler selected except that the flow for a single sprinkler or for multiple sprinklers flawing is to be not less than 11 gpm per sprinkler. The sprinklers are to be installed with their deflectors a maximum of 1314" below the bottom of the solid wood joists in anticipation of future installation of a finished ceiling. (Reference NFPA 13D, Section 8.2.5, 2002 Edition) -All system mains shall be run perpendicular to the joists. All branch lines shall be run parallel to the joists. - For installations incorporating 2" x 10° solid wood joists, all solvents cement joints should be made with TFP -400 or TFP -500 One Step Solvent Cement. For installations incorporating 2" x 12" solid woad joists, all solvent cement joints shall be made with TFP -500 One Step Solvent Cement. January 2005 Center Wati Riser with Center Room Main 12' -0„ MJ+X BRANCH S MAX. 1 MAIN MAX. MAX. -314° \ MAX. 12" MAX. TO CENTER OF RISER 2x1 l) or 2x12 2' -0" MAX. TO SUPPORT 16" CENTERS 1 -1/2" MAX. FROM WALL TO 3T-W MAX. EDGE OF RISER TO WALL OR BLOCKING RISER 1" MIN. TO 2" MAX. Center Wall Riser with Main at Wall MAX. MAX. BRA NCH MAX. MAIN 1.3/4" MAX. MAX. 24" MAX. TO `" s SUPPORT I 3x-0" MAX. 1Z" MAX. 200 TO WALL OR TO CENTER Dr BLOCKING 1 -112" MAX OF RISER 18° 2x12 FROM WALLTO CENTERS EDGE OF RISER RISER 1" MIN, TO 2" MAX. January 2005 Riser in Corner MAX. BRANCH MAX MAX. 1.314" MAX. 6 MAIN / 2210 or 2x12 32' -0" MAX. 16^ TO WALL OR CENTERS BLOCKING \ 12° MAX. T -0" MAX. TO TO CENTER SUPPORT OF RISER 1 -312" MAX. FROM WALLTO RISER EDGE OF RISER 1" MIN. TO 2° MAX. - When the total protected area exceeds 1.000 square feet, blocking shall be utilized to divide the area into individual compartments not exceeding 1,000 square feet. The maximum length along the joist shall not exceed 32 feet. When the length exceeds 32 feet, blocking shall be utilized. The blocking shall be constructed of minimum '/2" plywood and shall be the full depth of the wood joists. - When installing TFP BlazeMaster® CPVC pipe and fittings perpendicular (system mains) to the solid wood joists, listed support devices for thermoplastic sprinkler piping or other listed support devices shall be used which mount the piping directly to the bottom of the solid wood joists. As an alternative to mounting the pipe and fittings below the solid woad joists, it is also acceptable to cut holes in the solid woad joists at or below the center of the depth of the solid wood joist for support — the holes should be oversized to allow for movement and located to not 'impair the structural integrity of the joists. CAUTION: When drilling holes in the solid wood joists, the structural integrity must be maintained. Consult the Authority Having Jurisdiction (AHJ) or building code for requirements. January 2005 - When installing TFP BlazeMaster�5 CPVC pipe and fittings parallel (branch lines) to the solid wood joists, the pipe and fittings shall be installed in the cavity below the bottom of the ceiling and above the bottom of the joist. The branch lines shall be located at or below the center of the depth of the solid wood joist. The pipe shall be installed utilizing listed support devices for thermoplastic sprinkler piping or other listed support devices which mount the piping directly to nominal 2 in. wood blocking or listed support devices for thermoplastic sprinkler piping which offset the pipe a nominal distance of 111 ?" from the solid wood joists. - The instructions shown here for Unfinished Basements with Exposed solid Wood Joists require the use of Schedule 80 fittings for installations of 1112" sizes and larger. Use of TFP BlazeMaster CPVC pipe and fittings is limited to basements where the quantity and combustibility of contents is low and fires with relatively low rates of heat release are expected. Branches Supported with Blocking Branches Supported with Hangers 1/2 DE N 1 -314" MAX. 1;2 DE N 1 -314" MAX. Plumbers tape or J hooks are not recommended without shielding for rough edges in NFPA 130 applications. January 2005 Combustible Concealed Spaces TFP BlazeMaster' CPVC pipe and fittings are not approved for installation in combustible concealed spaces requiring sprinklers, as referenced in NFPA 13 unless protected by sprinklers specifically Listed for this application. NFPA 13R and 13D permit the omission of sprinklers from combustible concealed spaces and TFP BlazeMaster pipe and fittings can be installed in these areas when protecting residential occupancies according to these standards with sprinklers. In installations where sprinkler pipe runs through an attic space that requires sprinklers per NFPA, CPVC piping shall be protected in order to meet the requirements of its UL and C -UL Listings. The Authority ! -laving Jurisdiction shall be consulted prior to any installation of CPVC in attic spaces requiring sprinklers. Protection methods and requirements may vary by jurisdiction and are subject to interpretation. • Special Use Sprinklers - Tyco Fire Products Specific Application Attic Sprinklers - Product Description - In accordance with the UL Listing, the Tyco Fire Products Specific Application Attic Sprinklers are designed to provide protection of specific light hazard combustible, as well as non - combustible, attic spaces requiring sprinkler protection. The Specific Application Attic Sprinklers can allow for the use of TFP BlazeMaster CPVC pipe and fittings within the attic space provided the attic space is protected with Specific Application Attic Sprinklers and the TFP BlazeMaster CPVC pipe and fittings are used to supply the wet system sprinklers below the ceiling. The Specific Application Attic Sprinklers cannot be installed on TFP BlazeMaster CPVC pipe and fittings. Installation Requirements - When using the Specific Application Attic Sprinklers, the system below the ceiling can be installed with TFP BlazeMaster CPVC pipe and fittings provided both systems are installed in accordance with the Technical Data Sheet for the Specific Application Attic Sprinklers (reference Technical Data Sheet TFP610). • Special Use Sprinklers - Tyco Fire Products Specific Application Model CC1 & CO2 Combustible Concealed Sprinklers - Product Description - In accordance with the UL Listing, the Tyco Fire Products Specific Application Model CC1 & CC2 Comhustible Concealed Sprinklers are specific application sprinklers designed to provide protection of specific light hazard combustible, as well as non - combustible; concealed spaces requiring sprinkler protection. The Model CC1 & CC2 Sprinklers can in some cases allow for the use of TFP BlazeMaster CPVC pipe and fittings within concealed spaces requiring automatic sprinkler protection. - Installation Requirements - When using the Model GG1 or CC2 Sprinklers, the system can be installed with TFP BlazeMaster CPVC pipe and fittings in wood truss construction provided the system is installed in accordance with the applicable Technical Data Sheet for the Model C01 or CC2 Combustible Concealed Space Sprinklers (reference Technical Data Sheet TFP630 and TFP632 respectively). Air Plenums TFP BlazeMaster CPVC pipe and fittings are approved for use in air plenums. TFP BlazeMaster CPVC pipe and fittings have been investigated by UL per the requirements of UL 1887 and found to comply with combustibility requirements for thermoplastic sprinkler pipe as described in the Standard for Installation of Air Conditioning and Ventilating Systems, NFPA 90A and various model mechanical codes. TFP BlazeMaster CPVC pipe and fittings may be installed in the plenum adjacentto, but not over, an opening in the ceiling such as ventilation grills. Return Air Plenum installations may only be made with UL Listed TFP BlazeMaster CPVC pipe and fittings and required the use of Schedule 80 fittings for installation sizes 1' /2" and larger. January 2005 Garage Installation Specifications Garage Installation Specifications shall only apply for the installation of UL Listed BlazeMaster° CPVC pipe and fittings in garages requiring sprinkler protection per NFPA 13D and NFPA 13R. These Standards are defined in NFPA codes entitled "One and Two Family Dwellings and Mobile Homes" and in "Residential Occupancies up to Four Stories in Height". As referenced in NFPA 13D Section 8.6.4, "Sprinklers are not required in garages, open attached porches, carports or similar structures." The installation of TFP BlazeMaster sprinkler pipe and fittings for use in garages requiring sprinkler protection per NFPA 13R is only applicable to the UL Listing of this product. Requirements for Pipe, Fittings, Solvent Cement Systems, System Design, Installation, Freeze Protection, and Penetrating Fire Related Walls and Partitions are covered in this installation and technical handbook. Please read these sections of the manual carefully prior to designing or installing TFP BlazeMaster pipe and fittings for garage installatiaus. The installation of TFP BlazeMaster pipe and fittings in garages requiring sprinklers is only UL Listed and is not C -UL Listed. • Installation Requirements - Protection: TFP BlazeMaster CPVC pipe and fittings shall be installed concealed behind protection consisting of a minimum of one layer of 3/8" thick gypsum wailboard or '/2" thick plywood. - Sprinkler Requirements: UL Listed, quick response, standard coverage, pendent or sidewall sprinklers with a 225 °F (107 °C) maximum temperature rating shall be utilized. All sprinklers shall be installed per the manufacturer's published installation instructions. - Installation Standard: The Listing for Garage Installations shall pertain to those occupancies defined by NFPA 13R. System Risers In accordance with the UL Listing, TFP BlazeMaster CPVC pipe and fittings may be used as system risers in accordance with NFPA 13,13D and 13R when subject to the following additional limitations: 1. When installed protected (concealed) in accordance with NFPA 13D and 13R, the minimum protection shall consist of either one layer of 3/s" (9.5 mm) thick gypsum wallboard or 1/2" (12.7 mm) thick plywood. 2. When installed without protection (exposed) in accordance with NFPA 13, 13D and 13R, the following limitations shall apply: - The riser shall be installed below a smooth, flat, horizontal ceiling construction. A Listed residential pendent sprinkler is to be installed with its deflector at the distance from the ceiling specified in the sprinkler Listing. OR The riser shall be installed below a horizontal unfinished basement ceiling (in accordance with NFPA 13D) constructed utilizing nominal 2" x 10" or nominal 2" x 12" exposed solid wood joists on 16" centers. A Listed residential pendent sprinkler is to be installed with its deflector a maximum of 1319° below the bottom of the solid wood joist in anticipation of future installation of a finished ceiling. When installing TFP BlazeMaster CPVC pipe and fittings in conjunction with 2" x 12" solid wood joists, the maximum system working pressure under flowing conditions shall not exceed 106 psi and the maximum system working pressure under static (nonflowing) conditions shall not exceed 175 psi. - The Listed residential pendent sprinkler is to have 1551(68 °C) maximum temperature rating and is to be installed at a maximum horizontal distance of 12 inches from the center line of the riser. The system is to be designed based upon the Listed flows for the sprinkler selected except that the flow for a single sprinkler or multiple sprinklers shall not be less than 11 gpm per sprinkler. January 2005 - The riser shall be supported vertically within 2 feet of the ceiling or bottom of the joist. -The minimum riser diameter shall be 1" and the maximum riser diameter shall be 2" The maximum distance between the wall(s) and the outside surface of the riser pipe shall be V/2" - All solvent cement joints shall be made with TFP -500 One Step Solvent Cement. - The instructions shown here for Exposed System Risers require the use of Schedule 80 fittings for riser sizes 11/2" and larger, 3. The system shall be installed per the requirements of NFPA 13, Section 9.2.5 (2002 Edition), Support of Risers. 4, The TFP BlazeMaster CPVC sprinkler pipe and fittings small be installed per the manufacturer's Installation and Technical Handbook. 5. Risers shall be supported by pipe clamps or by hangers located an the horizontal connection close to the riser. Only Listed hangers and clamps shall be used. 6. Vertical lines must be supported at intervals, described in paragraphs 9 and 10 below; to avoid placing excessive load on a fitting at the lower end. Do this by using riser clamps or double bolt pipe clamps Listed for this service. The clamps must not exert compressive stresses on the pipe. If possible, the clamps should be located just below a fitting so that the shoulder of the fitting rests against the clamp. If necessary, a coupling can be modified and adhered to the pipe as a bearing support such that the shoulder of the fitting rests on the clamp. Follow the manufacturer's recommended cure time. (See diagrams below.) Cat P rpandicuiar 143 Seat 0 _ cut Abuie seat I Tn.P trimv side Viow �_. Male Qua 14 Pip Recommended method for securing TFP BlazeMaster pipe vertically. Place clamp below shoulder of fitting. WARNING: Modifiers riser collar shall only be used to provide support to the riser and shall not be used to join two pieces of pipe. 7. Do not use riser clamps that squeeze the pipe and depend on compression of the pipe to support the weight. 8. Hangers and straps shall not compress, distort, cut or abrade the piping and shall allow for free movement of the pipe to allow for thermal expansion and contraction as the pipe can be damaged and increase the likelihood of stress cracking. 9. Maintain vertical piping in straight alignment with supports at each floor level, or at 10 feet (3.05 m) intervals; whichever is less. 10. TFP BlazeMaster CPVC risers in vertical shafts or in buildings with ceilings over 25 feet (7.62m), shall be aligned straightly and supported at each floor level, or at 10 feet (3.05m) intervals, whichever is less. January 2005 Underground Water Pressure Service • Pipe - TFP BlazeMaster° CPVC pipe complies with the requirements of ASTM F442 and standard dimension ratio (SDR) 13.5. TFP BlazeMaster pipe is UL Listed and G -UL Listed for a rated pressure of 175 psi (1210 kPa) for underground service. • Fittings - TFP BlazeMaster CPVG fittings comply with the requirements of ASTM F438 (Schedule 40 socket), ASTM F439 ( Scheduie 80 socket) and ASTM F1970 (Transition fittings). • Solvent Cement - All socket type joints shall be made in accordance with TFP's Installation Instructions using the "One Step" TFP -400 er TFP -500 Solvent Cements. Note: When using TFP BlazeMaster pipe and fittings, pipe and fittings must be installed in accordance with ASTM 02774, the standard recommended practice for underground installation of thermoplastic pressure piping and ASTM F645, the standard guide for selection, design and installation of thermoplastic water pressure piping systems, and all TFP installation instructions contained within this handbook. • System Design - A TFP BlazeMaster underground system shall be hydraulically calculated using a Hazen - Williams C- Factor of 150, and designed and installed in accordance with the "Installation of Sprinkler Systems," NFPA 13, 2002 edition, and where appropriate the "Standard for Installation of Private Fire Service Mains and Their Appurtenances," NFPA 24. • Installation Procedures - The installation procedures detailed within apply to TFP BlazeMasterO CPVC pipe that has solvent cemented joints in size ranging from 314 " -3". • Inspection - Before installation, TFP BlazeMaster CPVC pipe and fittings should be thoroughly inspected for cuts, scratches: gouges or split ends which may have occurred to the products during shipping and handling. • Trenching - The trench should be of adequate width to allow convenient installation, while at the same time being as narrow as possible. Minimum trench widths may be utilized by joining pipe outside of the trench and lowering it into the trench after adequate joint strength has been achieved. Note: Please refer to TFP's instructions for recommended set and cure times for solvent cemented joints as found in Tables V, W and X on page 34 of this installation handbook. Trench widths will have to be wider where pipe is joined in the trench or where thermal expansion and contraction is a factor. For additional details on expansion and contraction, please see thermal expansion characteristics in Table C on page 21 of this handbook. The following chart shows the trench width and minimum ground cover required for underground installation. Pipe Trench Ground Cover Minimum Size Width Light Traffic Heavy Traffic 3" and Under 8" 12 " -18" 30 " -36" All TFP BlazeMaster CPVC pipe that is water filled should be buried at least 12" below the maximum expected frost line. It is recommended that TFP BlazeMaster piping 6e run within a metal or concrete casing when it is installed beneath surfaces that are subject to heavy- weight or constant traffic such as roadways and railroad tracks. The trench bottom should be continuous, relatively smooth and free of rocks. Where ledge rock, hardpan or boulders are encountered, it is necessary to pad the trench bottom using a minimum of four (4) inches of tamped earth or sand beneath the pipe as a cushion and for protection of the pipe from damage. Sufficient cover must be maintained to keep external stress levels below acceptable design stress. Reliability and safety of service is of major importance in determining minimum cover. Local, state and national codes may also govern. January 2005 • Maintenance - Maintenance of TFP BlazeMaster® CPVC pipe and fittings for underground water service shall be in accordance with the Standard for Inspection, Testing and Maintenance of Water Based Extinguishing Systems as defined by NFPA 25. • Snaking of Pipe - After TFP BlazeMaster CPVC pipe has been solvent cemented, it is advisable to snake the pipe according to the following recommendations beside the trench during its required drying time. Be especially careful not to apply any stress that will disturb the undrled joint. Snaking is necessary in order to allow for any anticipated thermal contraction that will take place in the newly joined pipe line. Snaking is particularly necessary on the lengths of pipe that have been solvent cement welded during the late afternoon of a hot summer day, because the drying time will extend through the cool of the night when thermal contraction of the pipe could stress the joints to the point of pull out. This snaking is also especially necessary with pipe that is laid in its trench (necessitating wider trenches than recommended) and is back - filled with cool earth before the joints are thoroughly dry. The following chart Table R shows the Pipe Snaking and the Loop Off Set in inches for contraction. � Pipe Offset loop LI Or1951 1 ��—— 2L000 Lerg.s -. • Back - Filling - Ideally, back - filling should only be completed early in the morning during hot weather when the line is fully contracted and there is no chance of insufficiently dried joints being subject to contraction stresses. The pipe should be uniformly and continuously supported over its entire length with firm, stable material. Blocking should not be used to change pipe grade or to intermittently support pipe across excavated sections. Pipe is installed in a wide range of sub soils. These soils should not only he stable, but applied in such a manner so as to physically shield the pipe from damage. Attention should be given to local pipe laying experience which may indicate particular bedding problems. Back - filled material free of rocks with a size of or less should be used to surround the pipe with 6 " -8" of cover. The back - filled material should be placed in layers. Each soii layer should be sufficiently compacted uniformly to develop laterally passive soil forces during the back -fill operation. It may be advisable to have the pipe under water pressure, 15 -25 psi during the back - filling. Vibratory methods are preferred when compacting sand or gravel. Best results are obtained when the soils are in a nearly saturated condition. Where water flooding is used, the initial back -fill should be sufficient to ensure complete coverage of the pipe. Additional material should not be added until the water flooded back -fill is firm enough to walk on. Care should be taken to avoid floating the pipe. Sand and gravel containing a significant portion of fine- grained material such as silt and clay should be compacted by hand or preferably by a mechanical tamper. The remainder of the back -fill should be placed and spread in uniform layers in such a manner to fill the trench completely so that there will be no unfilled spaces under or about rocks or lumps of earth in the back -fill. Large or sharp rocks, frozen clods and other debris greater titan 3" in diameter should be removed. Rolling equipment or heavy tampers should only be used to consolidate the final back -fill. Table R • Maximum Temperature Variation, OF Between Time of Solvent Welding and Final Use Loop Length 10 °F 207 30 °F 40 °F 507 60 °F 70 °F 80OF 90 °F 100 °F 20 Feet 3" 4" 5" 5" 6" 6" 7" V 8" 81P 50 Feet 7" 9" 11" 13" 14" 16" 17" 18" 19" 20° 100 Feet 18" 18" 22" 26" 29" 32" 35" 37" 401 42" • Back - Filling - Ideally, back - filling should only be completed early in the morning during hot weather when the line is fully contracted and there is no chance of insufficiently dried joints being subject to contraction stresses. The pipe should be uniformly and continuously supported over its entire length with firm, stable material. Blocking should not be used to change pipe grade or to intermittently support pipe across excavated sections. Pipe is installed in a wide range of sub soils. These soils should not only he stable, but applied in such a manner so as to physically shield the pipe from damage. Attention should be given to local pipe laying experience which may indicate particular bedding problems. Back - filled material free of rocks with a size of or less should be used to surround the pipe with 6 " -8" of cover. The back - filled material should be placed in layers. Each soii layer should be sufficiently compacted uniformly to develop laterally passive soil forces during the back -fill operation. It may be advisable to have the pipe under water pressure, 15 -25 psi during the back - filling. Vibratory methods are preferred when compacting sand or gravel. Best results are obtained when the soils are in a nearly saturated condition. Where water flooding is used, the initial back -fill should be sufficient to ensure complete coverage of the pipe. Additional material should not be added until the water flooded back -fill is firm enough to walk on. Care should be taken to avoid floating the pipe. Sand and gravel containing a significant portion of fine- grained material such as silt and clay should be compacted by hand or preferably by a mechanical tamper. The remainder of the back -fill should be placed and spread in uniform layers in such a manner to fill the trench completely so that there will be no unfilled spaces under or about rocks or lumps of earth in the back -fill. Large or sharp rocks, frozen clods and other debris greater titan 3" in diameter should be removed. Rolling equipment or heavy tampers should only be used to consolidate the final back -fill. January 2005 Outdoor Installations TFP BlazeMaster" pipe and fittings are not listed or intended to be installed in outdoor applications other than underground, FACTORY MUTUAL (FM) FM insured properties require that the piping be protected and completely separated by a permanently installed non - combustible barrier from any area protected by the system. A permanently installed barrier is one that cannot be removed without substantial cosmetic damage. Drop in ceiling tiles, as used in suspended ceilings are specifically considered not to be permanently installed for the purposes of this definition. Non - combustible is defined as having a minimum finish fire rating of 15 minutes when tested per ASTM E119. As an alternative to the protection of a permanently installed non - combustible barrier Factory Mutual has approved the use of TFP BlazeMaster GPVC pipe in combination with the Soffi- SteelTm covering system. Soffi -Steel is manufactured by Grice Engineering. Solvent cement joints shall be made with TFP -400 or TFP -500 One Step Solvent Cement. THE LOSS PREVENTION COUNCIL (LPCB) Use of TFP BlazeMaster CPVC Fire Sprinkler Systems in Accordance with The Loss Prevention Council (LPCB) Section 22 "List of Approved Products and Services" and Section 5 of BS 5306:Part 2. The Loss Prevention Certification Board Listing is as follows: 1. The 'scope of use' of plastic pipe should be agreed between the purchaser, Authority Having Jurisdiction, and /or insurer. 2. Use of plastic pipe and fittings is subject to water authority agreement for the territory concerned. 3. LPCB Approved quick response sprinklers shall be used with exposed (i.e. fire exposure) plastic pipe and fittings. 4. Plastic pipe and fittings are suitable for use only with wet pipe systems. 5. Care should be exercised to ensure that joints are adequately cured, in accordance with the manufacturer's installation instruction, prior to pressurization. 6. Plastic pipe and fittings shall not be installed outdoors. 7. Where plastic pipe and fittings are exposed (i.e. fire exposure), the system shall be installed close to a flat ceiling construction. 8. Sprinkler systems which employ plastic pipe and fittings shall be designed where possible to ensure no "no flow" sections of pipe work in the event of sprinkler operation. The Loss Prevention Certification Board listing applies to Light Hazard Classifications BS 5306:Part 2, Section 5.2 fall within the scope of NFPA 13, 13R and 13D. In addition, TFP BlazeMaster fire sprinkler systems can be installed in certain ordinary classification (BS 5306:Part 2, Section 5.3) such as offices, retail shops and department stores when installed in accordance with Section 22 of LPCB "List of Approved Products and Services ". TFP BlazeMaster pipe and fittings should not be used in high hazard applications (BS 5306:Part 2, Section 5.4) and ordinary hazard applications where the fuel load or rate of heat release is high, such as boiler rooms, kitchens, manufacturing areas, and certain warehouse applications. Solvent cement joints shall be made with TFP -400 or TFP -500 One Step Solvent Cement. January 2005 ADDITIONAL APPROVALS (MEA, NSF, CITY OF LOS ANGELES AND METRO -BADE COUNTY) • TFP BlazeMaster" GPVC sprinkler pipe and fittings are Listed by MEA in Residential buildings as defined by NFPA 13D and 13R. The MI=A listing number is 434 -88 -M. • TFP BlazeMaster CPVC sprinkler pipe and fittings are tested by NSF for chemical extraction to standard 61 and carry the NSF -pw Listing. • TFP BlazeMaster CPVC sprinkler pipe and fittings are Approved by the City of Los Angeles and Metro -Dade County for use in Light Hazard and Residential occupancies. Solvent cement joints shall be made with TFP -400 or TFP -500 One Step Solvent Cement. ORDINARY HAZARD INSTALLATIONS NFPA 13:2002 Section 6.3.6.2 permits the use of pipe or tube listed for light hazard occupancies to be installed in ordinary hazard rooms of otherwise light hazard occupancies where the room does not exceed 400 sq. ft. (37 sq. m). TFP BlazeMaster CPVC sprinkler pipe and fittings can be installed in these installations in accordance with the manufacturer's installation instructions and Technical Handbook. The local Authority Having Jurisdiction can be consulted for additional information in regards to a specific situation. Solvent cement joints shall be made with TFP -400 or TFP -500 One Step Solvent Cement. TECHNICAL DATA TYCO FIRE PRODUCTS BLAZEMASTER SPECIFICATIONS Pipe TFP BlazeMaster CPVC sprinkler pipe conforms to the requirements of ASTM F442 and carries the markings of Underwriters Laboratories Inc. (UL &C -UL), Factory Mutual Research (FM), MEA, Dade County, City of Los Angeles, LPCB, and the National Sanitation Foundation (NSF -pw S.E.) for use in potable water systems. See Table A on page 19 for dimensions of pipe. Fittings TFP BlazeMaster CPVC sprinkler fittings conform to the requirements of ASTM F438 (Schedule 40 dimensions from 3/4" to 11/4 "), ASTM F439 (Schedule 80 dimensions for 11/2" to 3 ") and ASTM F1970 (Transition Fittings), Female threaded adapters for sprinkler head connections contain brass inserts. Fittings carry the markings of Underwriters Laboratories Inc. (UL & C -U L), Factory Mutual Research (FM), MEA, Dade County, City of Los Angeles, LPCB, and National Sanitation Foundation (NSF -pw S.E.) for use in potable water systems. See Table B on page 19 for fittings socket dimensions. Solvent Cement TFP BlazeMaster CPVC socket connections can be joined using One -Step TFP -400 or TFP -500 Solvent Cements as indicated in the "Listing and Approvals" section. TFP -400 and TFP -500 Solvent Cements meet ASTM F493 and NSF requirements. Please review solvent cementing instructions within this handbook priorto installation. Other primers or cements shall not be used with TFP BlazeMaster products and the use of such non - approved welding agents will void the Manufacturer's warranty and product Listings/ Approvals. Caution: Avoid applying too much cement. Do not allow the cement to drip beyond the bottom of fitting socket. Excessive cement on the pipe and/or fitting can result in decreasing the overall strength of the pipe and/or fitting and may cause cracks when pressure is applied, January 2005 Dimensions for TFP 8iazeMaster"I CPVC Pipe Note. TFP 31azeMaster pipe is ,produced in SDR 13.5 dimensions in accordance with ASTM F442. SDR (Standard Dimension Ratio) is the ratio of the outside pipe diameter to the wall thickness of the pipe. ASTM CPVC itting Socket Dimensions Table A • TFP BlazeMaster Pipe Dimensions in inches (Millimeters) (SDR 13.5 ASTM F 442) B C Nom. Size Ave. 0D Ave. iD Pounds Kilograms Pounds Kilograms Inches Inches Inches per Foot per Meter per Foot per Meter MM mm mm Empty Empty H2O Filled H2O Filled 3/ 1.050 Inches Inches Inches Inches Inches 20.0 26.7 •874 22.0 0.168 0.250 0.428 0.637 1 1.315 1.101 1.058 1.046 0.719 0.740 25.0 33.7 28.0 0.262 0.390 0.675 0.100 1'/4 1.660 1.394 1.325 1.310 0.875 0.990 32.0 42.4 35.4 0,418 0.622 1.079 1.606 V/2 1.900 1.598 1,670 1.655 0.938 1.335 40.0 48.3 40.6 0,548 0.816 1.417 2.109 2 2.375 2.003 1.912 1.894 1.375 1.446 50.0 60.3 50.9 0.859 1.278 2.224 3.310 2'/2 2.875 2.423 2.387 2.369 1.500 1.881 65.0 73.0 61.5 1,257 1.871 3.255 4.844 3 3.500 2.950 2.889 2.868 1.750 2.250 60.0 88.9 75.0 1.867 2.778 4.829 7.186 Note. TFP 31azeMaster pipe is ,produced in SDR 13.5 dimensions in accordance with ASTM F442. SDR (Standard Dimension Ratio) is the ratio of the outside pipe diameter to the wall thickness of the pipe. ASTM CPVC itting Socket Dimensions Table B • ASTM Dimensions for CPVC fittings in Inches: A B C D Minimum Socket Entrance Socket Bottom Socket Inside Wall Nominal Diameter Diameter Length Diameter Thickness Size Avg. Dia. Avg. Dia. Minimum Minimum F F Inches Inches Inches Inches Inches Inches Inches MM mm mm mm mm mm mm 1/111 1.058 1.046 0.719 0.740 0.113 0.141 20.0 26.9 26.6 18.3 18.8 2.9 3.6 Vi 1.325 1.310 0.875 0.990 0.133 0.166 25.0 33.7 33.3 22, 2 25.2 3.4 4.2 1'/4" 1,670 1.655 0.938 1.335 0,140 0.175 32.0 42.4 42.0 23.8 33.9 3.6 4.5 1 %2" 1.912 1.894 1.375 1.446 0.200 0.250 40.0 48.6 48.1 34.9 367 5.1 6.4 2" 2.387 2.369 1.500 1.881 0.218 0.275 50.0 60.6 601 38.1 47.8 5.5 7.0 2'/" 2.889 2.868 1.750 2.250 0.276 0.345 65.0 73.4 72.9 44.5 57.2 7.0 8.8 3" 3.516 3.492 1.875 2.820 0.300 0.375 80.0 89.3 88.7 47.6 71.6 7.6 9.5 January 2005 PRODUCT RATINGS AND CAPABILITIES Proximity to Heat Sources Before penetrating fire rated walls and partitions, consult building codes and Authorities Having Jurisdiction in your area. TFP BlazeMaster-" systems should be designed and installed so that the piping is not exposed to excessive temperatures from specific heat producing sources, such as light fixtures, ballasts and steam lines. Pipe shall not be positioned directly over open ventilation grills. TFP BlazeMaster CPVC pipe and fittings shall be installed in areas where the ambient temperature does not exceed 150 °F (65 °C) Note: There is no exact minimum distance TFP BlazeMaster CPVC pipe and fittings should be installed from heat sources, however the following table (used for locating sprinklers away from 150 °F (65 °C) heat sources and extracted from NFPA 13,130 and 1311) may be used as a guide. Minimum distances are a function of the specified heat producing source, the maximum ambient temperature, heat shielding, if any, and proximity of CPVC piping to the above. Heat Source Minimum Distance From Edge of Source inches mm Side of open or recessed fireplace 12 305 Front of recessed fireplace 36 914 Coal or wood burning stove 12 305 Kitchen range 9 229 Wall oven 9 229 Hot air flues 9 229 Uninsulated heat ducts 9 229 Uninsulated hot water pipes 6 152 Side of ceiling or wall mounted hot air diffusers 12 305 Front of wail mounted hot air diffusers 18 457 Hot water heater or furnace 3 76 Light fixture: 1 1 1 1 OW - 25OW 3 76 250W - 499W 6 152 Pressure Rating & Pressure Listing TFP BlazeMaster pipe and fittings are UL and 0-UL Listed and FM and LPCB Approved for a rated pressure of 175 psi (1210 kPa) for sprinkler service up to 150 °F (65 °C). Friction Lass TFP BlazeMaster CPVC pipe has a Hazen - Williams C -Value of 150. Pipe friction loss calculations shall be made according to NFPA Standards. The following table shows the allowance of friction loss for fittings, expressed in epuivalent feet of pipe. *The above stated friction loss values are for TFP BlazeMaster fittings only. When using other Listed BlazeMaster CPVC 50 *elbows with TFP BlazeMaster products, please consult the fitting manufacturer's installation and design manuals. — The need for friction lass for a tee run is only referenced in NFPA 13D. Allowance for Friction Loss in Fittings (Equivalent Feet of Pipe) Fitting Size (in.) 3/4" 1" 1' /d' 11/2" 2" 21/2" 3" Tee Branch 3 5 6 8 10 12 15 Elbow 900' 4 5 6 7 9 12 13 Elbow 45° 1 1 2 2 2 3 4 Coupling 1 1 1 1 1 2 2 Tee Run" 1 1 1 1 1 2 2 *The above stated friction loss values are for TFP BlazeMaster fittings only. When using other Listed BlazeMaster CPVC 50 *elbows with TFP BlazeMaster products, please consult the fitting manufacturer's installation and design manuals. — The need for friction lass for a tee run is only referenced in NFPA 13D. January 2005 Thermal Expansion TFP BlazeMaster plastics, like all piping materials, expand and contract with changes in temperature. The coefficient of linear expansions is: 0.0000340 inch /inch / °F A 257 change in temperature will cause an expansion of for a 50' straight length. For most operating and installation conditions, expansion and contraction can be accommodated at changes in direction of the pipe run. For additional information on Thermal Expansion please see Table C. Where AL = 12eL (AT) e = 3.4 x 10-5 in /in / °F (Coefficient of Linear Expansion) L - Length of Run in Feet AT= Temperature Change in OF An example of Thermal Expansion is shown below: Example: How much will a 40 foot run of 1/4" TFP BlazeMaster CPVC pipe increase in length (or expand) if the expected ambient temperature ranges from 35 °F to 85 °F? Changes in length due to fittings are insignificant relative to the pipe. AL = 12eL (AT) AL =12 (.000034) x 40 x 50 AL = .82 in. or i3/,s1' TFP BlazeMaster CPVC exhibits a reiatively high coefficient of thermal expansion (see Table C). When designing TFP BlazeMaster sprinkler systems, expansion of long runs must be considered if temperature variations will be encountered (i.e.; summer to winter extremes). Methods of compensating for thermal expansion are; expansion loops, offsets and change of direction of the pipe run. (See Figure G on page 23 for examples of control methods.) The expansion loops and offsets are shown in Tables D, E, and F on page 22. If the change in temperature and the maximum working temperature are lower than those used to derive the tables, the numbers will be conservative in nature. For example, for a temperature change from 60 °F to 125 °F use Table F because the maximum temperature is greater than those shown in Tables D and E. For conditions which are not covered in the Loop Length Tables, use the formulas and examples found in Table H on page 23_ Table C • Thermal Expansion . Temp Change 5 10 15 20 25 Length of Run (ft.) 30 35 40 45 50 70 90 120 160 AT °F Thermal Expansion, AL (in.) 20 .04 .08 .12 .16 .20 24 .29 .33 .37 .41 .57 .73 .98 1.31 30 .06 .12 ,18 .24 31 .37 .43 .49 .55 ,61 .86 1.10 1.47 1.96 40 .08 .16 .24 .33 .41 .49 .57 .65 .73 .82 1.14 1.47 1.96 2.61 50 .10 .20 .31 Al .51 .61 .71 .82 .92 1.02 1.43 1.84 2.45 3.26 60 12 .24 .37 .49 .61 73 .86 .98 1.10 1.22 1.71 2.20 2.94 3.92 70 .14 .29 .43 .57 .71 .86 1.00 1.14 1.29 1.43 2.00 2.57 3.43 4.57 80 .16 .33 .49 .65 .82 .98 1.14 1.31 1.47 1.63 2.28 2.94 3.92 522 90 .18 .37 .55 .73 .92 1.10 1.29 1.47 1.65 1.84 2.57 3.30 4.41 5.88 100 .20 .41 .61 .82 1.02 1.22 1.43 1.63 1.84 2.04 2.86 3.67 4.90 5.53 Where AL = 12eL (AT) e = 3.4 x 10-5 in /in / °F (Coefficient of Linear Expansion) L - Length of Run in Feet AT= Temperature Change in OF An example of Thermal Expansion is shown below: Example: How much will a 40 foot run of 1/4" TFP BlazeMaster CPVC pipe increase in length (or expand) if the expected ambient temperature ranges from 35 °F to 85 °F? Changes in length due to fittings are insignificant relative to the pipe. AL = 12eL (AT) AL =12 (.000034) x 40 x 50 AL = .82 in. or i3/,s1' TFP BlazeMaster CPVC exhibits a reiatively high coefficient of thermal expansion (see Table C). When designing TFP BlazeMaster sprinkler systems, expansion of long runs must be considered if temperature variations will be encountered (i.e.; summer to winter extremes). Methods of compensating for thermal expansion are; expansion loops, offsets and change of direction of the pipe run. (See Figure G on page 23 for examples of control methods.) The expansion loops and offsets are shown in Tables D, E, and F on page 22. If the change in temperature and the maximum working temperature are lower than those used to derive the tables, the numbers will be conservative in nature. For example, for a temperature change from 60 °F to 125 °F use Table F because the maximum temperature is greater than those shown in Tables D and E. For conditions which are not covered in the Loop Length Tables, use the formulas and examples found in Table H on page 23_ January 2005 Note: Table based on Stress and Modulus of Elasticity at 10YF. Refer to Tab[e H on gage 23. LT = 70'F, S = 1560 psi, E = 3.85 x I 9` psi Table D • Loop Length (30 °F to 100 °F) AT = 70 °F Nom Pipe Size Avg, O.D. 10 20 30 Length of Run (ft.) 40 50 60 70 Length of Loop (in.) 80 90 100 120 140 160 a /a" 1.050 11 15 18 21 24 26 28 30 32 33 37 39 42 1" 1.315 12 17 20 24 26 29 31 33 35 37 41 44 47 1' /a" 1.660 13 19 23 26 30 32 35 37 40 42 46 50 53 1'/2" 1.900 14 20 25 28 32 35 38 40 43 45 49 53 57 2" 2.375 16 22 27 32 35 39 42 45 48 50 55 59 63. 21/2° 2.875 18 25 30 35 39 43 46 49 52 55 60 65 70 3" 3.500 19 27 33 38 43 47 51 54 58 61 67 72 77 Note: Table based on Stress and Modulus of Elasticity at 10YF. Refer to Tab[e H on gage 23. LT = 70'F, S = 1560 psi, E = 3.85 x I 9` psi Note: Table based on Stress and Modulus of Elasticity at 120 °F. Refer to Table H on page 23. AT = 60 °F; 5 1275 psi, E = 3.55 x 101 psi Table E • Loop Length (60 °F to 1200F)AT = 60 °F Pipe Size Nom. Avg. Q.D. 10 20 30 40 Length of Run (ft.) 50 60 70 80 Length of Loop (in.) 90 100 120 140 160 3/" 1,050 10 15 18 21 23 25 27 29 31 33 36 39 41 1" 1.315 11 18 20 23 26 28 31 33 35 37 40 43 46 1' /a" 1.660 13 18 22 26 29 32 34 37 39 41 45 49 52 11/2' 1.900 14 20 24 28 31 34 37 39 42 44 48 52 56 2" 2.375 15 22 27 31 35 38 41 44 47 49 54 58 62 2Y2" 2.875 17 24 30 34 38 42 45 49 51 54 59 64 69 3" 3.500 19 27 33 38 42 46 50 54 57 50 66 71 76 Note: Table based on Stress and Modulus of Elasticity at 120 °F. Refer to Table H on page 23. AT = 60 °F; 5 1275 psi, E = 3.55 x 101 psi Note: Table based on Stress and Modulus of Elasticity at 1507. Refer to Table H on page 23. AT =807, S =875 psi, E= 3.08x10' psi Table F • Loop Length (70 °F to 1500F)AT = 80 °F Nom. Pipe Size Avg. O.D. 10 20 30 Length of Run (ft.) 40 50 60 70 Length of Loop (in.) 30 90 100 120 140 160 3/4" 1.050 14 19 23 27 30 33 36 38 40 43 47 50 54 1" 1.315 15 21 26 30 34 37 40 43 45 48 52 56 60 1 Y4" 1.660 17 24 29 34 38 41 45 48 51 53 59 63 68 11/2' 1.900 18 26 31 36 40 44 48 51 54 57 63 68 72 2" 2.375 20 29 35 41 45 50 53 57 61 64 70 76 81 21/2" 2.875 22 31 39 45 50 55 59 63 67 70 77 83 89 3" 3.500 25 35 43 49 55 60 65 69 74 78 85 92 98 Note: Table based on Stress and Modulus of Elasticity at 1507. Refer to Table H on page 23. AT =807, S =875 psi, E= 3.08x10' psi Figure G • Expansion Loop and Offset Configurations Loop L 2�SL MIN MIN Offset L � L I � 114E January 2005 Change of Direction Lang Run of Pipe L U— Hanger or Guide ResirdiM Hangers should only be pfaced in the loop, offset or change of direction as indicated. Piping supports should restrict lateral movement and shall direct axial movement into the expansion loop. The Expansion Loop Formula has the following components as shown below: L = Length of Expansion Loop in Inches E = Modulus of Elasticity at 100 °F (Table H) D = Average O.D. of Pipe AL = Change in Length of Pipe Due to Change in Temperature S = Working Stress at 100 °F (Table H) Table H • Modulus of Elasticity & Stress vs Temperature Temperature °F 73° 800 900 1000 110° 120° 140° 150° Modulus of Elasticity 4.23 4.14 3.99 3.85 3.70 3.55 3.23 3.08 "E" x 105 (psi) Working Stress 2,000 11875 1,715 1,560 1;415 1,275 1,000 875 "S" (psi) The Modulus of Elasticity & Stress vs Temperature Table H will need tc be used to find °E" in the Expansion Loop Formula. An example is presented to demonstrate the calculation of expansion given a defined thermal change and to calculate the length of the expansion loop or offset in inches. January 2005 Example - How much expansion can be expected in a 240 foot run of 2" TFP BlazeMaster� CPVC pipe installed in 407 given a maximum temperature change to 100 °F? Additionally, how long should the expansion loop be to compensate for this expansion? First, find the temperature change expressed as AT. AT = 100 °F — 407 AT = 607 Now use Table C on page 21 to calculate the change in length expressed as AL. Since the run is 240 feet and the table is inclusive to only 160 feet, two calculations will need to be made. Length of run = 160 feet with AT = 60 °F From Table C, AL = 3.92 in Now we must calculate the additional 80 feet of run for AL. Since Table C does not include 80 feet we must interpolate 80 feet between 70 feet and 90 feet. AT = 60"F AL = 1.71 in for 70 feet AL = 2.20 in for 9C feet AL =1.71 +2.20 =1.96 inches for 80 feet of pipe 2 Total AL for 240 feet = 3.92 +1.96 AL = 5.88 inches To find the length of the expansion loop on offset in inches L — +3ED(AL) 25 L = Length of Expansion Loop in inches. E = Modulus of Elasticity at maximum temperature from Table H on page 23, D = Average Outside Diameter of pipe from Table A on page 19, in inches. S = Working Stress at maximum temperature from Table H, psi. AL = Change in length of pipe due to a change in temperature from Table C, in inches. L =/3x(3.85 x 105)(2,375)(5.88) 2(1,560) L =71.90 inches For Loop Length: 1/5 L ='/5 x 71.90 = 14.38 in. 2/5 L = ;/5 x 71.90 - 28.76 in. For Offset Length: 1/4 L ='/4 x 71.90 = 17.98 in = 18 in. '/2 L = 1/2 x 71.90 = 35.95 in - 36 in. m n 1v 3 N Pipe Clamps Fig. 28 - "Stand -Off" Hanger & Restrainer for CPVC Plastic Pipe & IPS Steel Pipe ** QTOLC❑ Size Range: — 3/4' (20mm) through 2" (50mm) Material: — Steel, Pre - Galvanized Function: — Designed to be used as a hanger and restrainer for CPVC piping where the "stand -off' design will ease installation by eliminating the need for wood blocking. Features: • Flared edge design protects CPVC pipe from any rough or abrasive surfaces. • Unique twist and lock design holds pipe firmly in place and allows retrofit type of installation. • The "Stand -Off' design eliminates the need for wood block extension. • Can be installed on horizontal or vertical piping regardless of mounting surface orientation. • Attaches easily to wood structure with two hex head self- threading screws furnished with product. • Installs easily using rechargeable electrical driver with 5/16" (7.9mm) extension socket eliminating impact tool damage to pipe. • Attaches easily to steel, minimum 18 gauge (1.024mm) with (2) 1/4" x 1" tek type self drilling tapping screws. • UL Listed as a hanger and a restrainer for fire sprinkler piping. Approvals: — Underwriters Laboratory Listed in the USA (UL) and Canada (cUL) to support automatic fire sprinkler systems. May be installed into wood using fasteners supplied with product, or into minimum 18 gauge steel using (2) 1/4' x 1" tek type screws. Meets and exceeds the requirements of NFPA 13, 13R and 13D. Fig. 28 satisfies the UL vertical restraint requirement where needed. UL Listed as a hanger and vertical restraint when installed on 3 /8" (9.5mm) composite wood material. Use two Fig. 27B Speed Nuts when used as a hanger and restraint. Use one Fig. 27B Speed Nut on the upper installed screw when used as a hanger only. Order by: — Figure number and pipe size. Pat. # 7,455,268, Pat. # 7,832,248 ** With reduced spacing, consult factory. Fig. 27B (1) Required' High Side of Hanger Application Hanger Application Fig. 27B (2) Requiredrl' �I Hanger and Restraint Application c HL M LISTED B -Une by ffffan ®m� Y" All dimensions in charts and on drawings are in inches. Dimensions shown in parentheses are in millimeters unless otherwise specified. 40 Fire Protection Solutions Pipe Size A B C Max Hanger Approx. Spacing wt. /100 Part No. in. (mm) in. (mm) in. (mm) in. (mm) Ft. (m) lbs. (kg) 28 -3/4 3/4" (20) 31/32 (77.0) 2" (50.8) 31/2' (88.9) 51/2 (1.67) 18 (8.1) 28 -1 1" (25) 35/16" (84.1) 23/16" (55.6) 31/2" (88.9) 6 (1.83) 21 (9.5) 28 -11/4 11/4" (32) 35/8" (92.1) 23/8" (60.3) 31/2" (88.9) 61/2 (1.98) 23 (10.4) 28 -11/2 11/2 (40) 4" (101.6) 21/2 (63.5) 31/2 (88.9) 7 (2.13) 31 (14.0) 28 -2 2" (50) 41/2 (114.3) 211/16" (68.3) 35/8' (92.1) 8 (2.44) 34 (15.4) B -Une by ffffan ®m� Y" All dimensions in charts and on drawings are in inches. Dimensions shown in parentheses are in millimeters unless otherwise specified. 40 Fire Protection Solutions SPEARS FlameGuard° CPVC FIRE SPRINKLER PRODUCTS Complete System of Pipe, Fittings & Solvent Cement FG -2 -0312 Corrosion Resistant • Superior Flow • Ease of Installation Spears® FlameGuard° CPVC Fire Sprinkler Products provide a cost effective alternative to metal systems with advantages of high corrosion resistance, improved system hydraulics, ease of installation and quick assembly with readily available tools. CPVC Fire Sprinkler Systems are based on proven CPVC FFRE SPRINIIEER PROP1iCT5 products that have been in continuous service for over 40 years. Spears® FlameGuard° products are approved by UL®, FM® Global, LPCB and Certified by NSF International for potable water use. Check local codes for restrictions and limitations. f� • Corrosion Resistant CPVC Material Does Not Sustain Biological Growth Unlike metal systems, FlameGuard® CPVC products never rust, scale or pit and do not sustain biological growth- a cause of Microbiologically Influenced Corrosion (MIC) which can destroy metal fire sprinkler systems from the inside out. Superior Flow Characteristics for Lower Friction Losses The smooth -wall interior surfaces of FlameGuard® CPVC systems result in reduced friction loss over metal systems. The design flow characteristics remain constant throughout the life of the product because there is no interior corrosion in the system due to microbiological activity. Pressure Rated to 175 psi (1200kpa) @ 150 °F (65 °C) FlameGuard® CPVC Products are produced in combinations of Schedule 40 and Schedule 80 Fitting configurations con- forming to ASTM F 438 orF 439 standards and FlameGuard® SDR 13.5 CPVC Fire Sprinkler Pipe conforming to ASTM F 442 standards. UL® Rated working pressure is 175 psi (1200kpa) @ 150 °F (65 °C) (LPCB rated to 120 °F) (49 °C). • i Easy Installation for Lower Costs FlameGuard® CPVC system installations significantly reduce costs over conventional metal piping by virtually eliminating prefabrication. Systems can be fully installed on site using solvent cement joining methods. UL® Listed for U.S. and Canada in NFPA 13,13R & 13D Systems FlameGuard® CPVC Fire Sprinkler Products are UL® listed for U.S. and Canada applications for Light Hazard occupancies as defined in NFPA 13, Residential occupancies up to and including 4- stories as defined in NFPA 13R, and Residential occupancies for one and two family dwellings and manufactured homes as defined in NFPA 13D. Consult Spears® FlameGuard ®CPVC Fire Sprinkler Products Installation Instructions and NFPA Standards for additional applications including air plenum, system risers, concealed, exposed, underground, combustable attic, garage, basement and low pressure dry piping installations. Full Limited Lifetime Warranty FlameGuard® CPVC Fire Sprinkler Products carry a limited lifetime warranty against defects in material or workmanship. Consult Spears® warranty for additional details. PROGRESSIVEPRODlUCTSEROM s` SPEARS® IAWOVATION& TECHNOLOGY Visit our web site: www.spearsmfg.com ON GERT,F/ � 9 LPCB UKAS �O �O M SAGEME T 0 007 Spears'* FlameGuard ®... The Leader in Innovative CPVC Fire Sprinkler System Products Pioneer in Molded -in Metal Insert Head Adapters - Spears® pioneered the development of the FlameGuard° molded -in -place metal thread insert for connection of sprinkler heads to CPVC fire sprinkler systems, plus Metal FIPT threaded female adapters for metal -to- plastic transitions. Developed the Special Reinforced (SR) Head Adapters Spears® FlameGuard° continuous improvement program developed the technology to produce a superior patented plastic threaded fitting - the Special Reinforced (SR) Design. This unique design incorporates a patented thermoplastic compression process that equalizes stresses generated by tapered thread joint make -up. All CPVC plastic body and threads provide a more uniform construction and improved corrosion resistance. Now, the Revolutionary TorqueSafeTm Gasket Sealed Head Adapter • Requires NO Thread Sealants • Eliminates Stress • Prevents Over Tightening • Provides Easy Frame Alignment Spears® revolutionary design features a special molded -in -place Brass Thread Insert fitted with an elastomer gasket seal at the base of the threads. The gasket seal allows a modified thread design that eliminates radial stress 1 and associated problems typical with tapered thread joint make up. The insert is designed to rotate for easy sprinkler frame alignment without over tightening. Patent Pending. Full Assortment of Specialty Products & Fitting Configurations Spears® FlameGuard° provides the specialty fittings needed in today's fire sprinkler systems. Like the adjustable drop nipple for fine - tuning to finished ceiling height, and ringed head adapter for ease of locating during installation. Plus, Spears® FlameGuard° line offers a full assortment of CPVC fire sprinkler fitting configurations including Tees, Elbows, Flanges, Couplings, Caps, Male Adapters, Grooved Coupling Adapters and Unions, sizes 3/4" through 3 "; with new 3/4" and V Repair Couplings. Complete Size Range of CPVC Pipe ��...- t--ram�U3usfi Spears® FlameGuard° CPVC Fire Sprinkler Pipe is available in sizes 3/4" to 3 ". Conforms to ASTM F 442 standard for �FIarn Guard SDR 13.5 C PVC pipe. Spears* Solvent Cements & Thread Sealant FlameGuard° products should be installed using Spears® FS -5 One -Step Solvent Cement. For threaded joints, use Spears® BLUE 75'" Thread Sealant that has been tested for compatibility with FlameGuard° CPVC Fire Sprinkler Products. Spears® TorqueSafeTM Gasket Sealed Adapter requires no sealant. Consult sprinkler head manufacturer prior to use. Installation Training Available - Contact Spears® Technical Services for Details FlameGuard° Products must be installed in accordance with Spears® CPVC Fire Sprinkler Piping Products Installation Instructions, National Fire Protection Association Standards 13, 13R, 131), and in accordance with local codes. Code requirements and field conditions may differ. It is the responsibility of the installing contractor to insure that the product is suitable to meet these requirements. SPEARS° MANUFACTURING COMPANY SP�® CORPORATE OFFICE s 15853 Olden St., Sylmar, CA 91342 • PO Box 9203, Sylmar, CA 91392 (818) 364 -1611 • www.spearsmfg.com © Copyright 2012 Spears® Manufacturing Company. All Rights Reserved. Printed in the United States ofAmerica 03/12. FG -2 -0312 ANGLE VALVES 300L6. RATED Fire Department Valves FEMALE X MALE STANDARD EQUIPMENT: Female NPT inlet and male hose thread outlet cast brass valve with wheel Fire Hose Rack Assembly Valves DOUBLE FEMALE STANDARD EQUIPMENT: Female NPT inlet and outlet cast brass valve with wheel handle handle. OPTIONAL FINISHES Figure No. 5010 -5015 SPECIFY THREAD PB- Polished Brass RC- Rough Chrome Plated PC- Polished Chrome Plated U/L LISTED NY RSA /MFA APPROVED Figure No. 5010 5020 5015 5025 Size 1 1/2" 2 1/2" A 211/64 3 3/16 B 2 7/32 3 3/16 C- Closed 65/8 91/4 C -Open 721/22 11 D 33/4 5 E 2 7/16 3 19/32 F 213/16 319/32 U/L Listed Yes Yes FM Approved Yes Yes NYC Approved Yes Yes 213/16 319/32 ANGLE VALVES 300L6. RATED Fire Department Valves FEMALE X MALE STANDARD EQUIPMENT: Female NPT inlet and male hose thread outlet cast brass valve with wheel Figure No. 5020 -5025 C—o i A E Fire Hose Rack Assembly Valves DOUBLE FEMALE STANDARD EQUIPMENT: Female NPT inlet and outlet cast brass valve with wheel handle handle. OPTIONAL FINISHES• Figure No. 5030 -5035 SPECIFY THREAD D - -� � n goo PB- Polished Brass RC- Rough Chrome Plated PC- Polished Chrome Plated U/L LISTED NY BSA /MEA APPROVED Figure No. 5030 5040 5035 5045 Size 1 1/2" 2 1/2" A 2 9/64 3 5/32 B 217/64 3 3/16 C- Closed 61/2 8 3/4 C -Open 711/16 10 9/16 D 4 1/64 51/8 E 2 7/10 3 1/2 F 2 3/8 3 3/8 U/L Listed Yes Yes ji 1 Figure No. 5040 -5045 --- o L:01 A� E Page 5 -3 FireLock° Rigid Coupling Style 005H with Vic - Plus"' Gasket System %11*� Patented Vice /us Gasket System Approvals /Listings: I'Ll .1► 66:1 c UL us FM �t VdS LPCB LISTED 104 -1a /02 See Victaulic Publication 10.01 for more details. LPC and VdS Approved, see notes on page 3 Product Description: FireLock Style 005H rigid coupling has a unique, patented angle -pad design which allows the housings to offset while clamping the grooves. By permitting the housings to slide on the angled bolt pads, rigidity is obtained. Support and hanging requirements correspond to NFPA 13 Sprinkler Systems. Angle -pad design permits assembly by removing one nut /bolt and swinging the housing over the gasket. This reduces components to handle during assembly. Style 005H FireLock coupling are designed and recommended for use ONLY on fire protection systems. Vic - Plus'" Gasket System: Victaulic offers a gasket system which requires no field lubrication on wet pipe systems that are hydrostatically tested. The Vic -Plus System (patented) is dry, clean, and non - toxic. It reduces assembly time substantially and eliminates the mess and chance of over - lubrication. Please refer to the latest copy of the Victaulic Field Installation Handbook (I -100) for supplemental lubrication requirements and dry pipe fire protection system notes. Job /Owner ✓ctaulrc� 10.02 Material Specifications: Housing: Ductile iron conforming to ASTM A -536, grade 65- 45 -12. Ductile iron conforming to ASTM A -395, grade 65- 45 -15, is available upon special request. Housing Coating: (specify choice) Standard: Orange enamel (North America); red enamel (Europe) ❑ Optional: Hot dipped galvanized Coupling Gasket: (specify choice) NOTE: Additional gasket styles are available. Contact Victaulic for details. ❑ Grade "E" EPDM Type A Vic -Plus? Gasket System' EPDM (Violet color code). FireLock products have been Listed by Underwriters Laboratories Inc. and Approved by Factory Mutual Research for wet and dry (oil free air) sprinkler services up to the rated working pressure using the Grade °E" Type A Vic - Plus- Gasket System, requiring no field lubrication for most installation conditions. ❑ Grade "L" silicone Recommended for dry heat, air without hydrocarbons to +350T and certain chemical services. For dry services, Victaulic continues to recommend the use of Grade "E" Type A FlushSeal° Gasket. Contact Victaulic for details. Bolts /Nuts: Heat - treated plated carbon steel, trackhead meeting the physical and chemical requirements of ASTM A -449 and physical requirements of ASTM A -183. Standard gasket and FlushSeal gasket approved for dry pipe systems to — 40 °F / -40 °C. Based on "typical" pipe surface conditions, supplemental lubricant is recommended for services installed below 0 °F / -18 °C and for all dry pipe systems or systems to be subjected to air tests prior to being filled with water. Supplemental lubrication may also be required on pipe with raised or undercut weld seams or pipe that has voids and /or cracks at the weld seams. Victaulic continues to recommend the use of FlushSeal gaskets for dry services. Engineer System No. Spec Section Location Paragraph Contractor Approved Submitted By Date Date victaulic.com I Couplings I Rigid I Style 005H I Publication 10.02 10.02 1538 Rev M Updated 1012014 © 2014 Victaulic Company. All rights reserved. 1 ictaul�c® victaulic.com I Couplings I Rigid I Style 005H I Publication 10.02 Dimensions: �Y �-Z -I Rated for wet and dry sprinkler systems at 350 psi /2413 kPa for 1 1/4 - 4'732 - 100 mm sizes and 300 psi /2068 kPa for 41/4 - 8 "7108 - 200 mm sizes; Schedule 10 roll grooved or Schedule 40 cut or roll grooved steel pipe. Style 005H is rigid and does not accommodate expansion, contraction or angular X deflection. 1 Working Pressure and End Load are total, from all internal and external loads, based on standard weight (ANSI) steel pipe, standard roll or cut grooved in accordance with Victaulic specifications. Contact Victaulic for performance on other pipe. WARNING: FOR ONETIME FIELD TEST ONLY, the Maximum Joint Working Pressure may be increased to 1' /2 times the figures shown. 2 The allowable pipe separation dimension shown is for system layout purposes only. Style 005H couplings are considered rigid connections and will not accommodate expansion or contraction of the piping system. 3 Number of bolts required equals number of housing segments. Metric thread size bolts are available (color coded gold) for all coupling sizes upon request. Contact Victaulic for details. 4 Style 005H couplings are VdS and LPC Approved to 16 Bar /235 psi. 10.02 1538 Rev M Updated 1012014 © 2014 Victaulic Company. All rights reserved. victaulic.com 2 �ctaulic® Actual Maximum Maximum Allow. Approx. Nominal Outside Working End Pipe End Dimensions Weight X Y Z Size Diameter Pressure14 Load' Separation Bolt /Nut' Each inches inches psi lbs. inches No. - size inches inches inches lbs. mm mm kPa N mm inches mm mm mm kg 11/4 1.660 350 755 0.05 2.75 4.50 1.88 1.2 2 -' /a x 2' /a 32 42.4 2413 3370 1.2 70 114 48 0.5 11 /z 1.900 350 990 0.05 3.00 4.75 1.88 1.2 2 -'/8 x 21/4 40 48.3 2413 4415 1.2 76 121 48 0.5 2 2.375 350 1550 0.07 2 -' /a x 21/2 3.50 5.25 1.88 1.6 50 60.3 2413 6900 1.7 89 133 48 0.7 21/2 2.875 350 2270 0.07 2 -' /a x 21/2 4.00 5.75 1.88 1.9 65 73.0 2413 10110 1.7 102 146 48 .09 76.1 mm 3.000 350 2475 0.07 2 -' /a x 21/2 4.13 5.75 1.88 1.9 76.1 2413 11010 1.7 105 146 48 0.9 3 3.500 350 3365 0.07 2 -' /a x 21/2 4.63 6.13 1.88 2.1 80 88.9 2413 14985 1.7 118 156 48 1.0 4 4.500 350 5565 0.16 2 -' /a x 21/2 5.75 7.25 2.13 3.1 100 114.3 2413 24770 4.1 146 184 54 1.4 108.0 m m 4.250 300 4255 0.16 2 -' /a x 21/2 5.63 7.25 2.13 3.1 108.0 2068 18940 4.1 143 184 54 1.4 5 5.563 300 7290 0.16 6.88 9.00 2.13 4.5 125 141.3 2068 32445 4.1 2 - 1/z x 3 175 229 54 1 2.0 5.250 300 6495 0.16 6.63 9.00 2.13 4.5 133.0 m m 133.0 2068 28900 4.1 2 - 1/z x 2'/4 168 229 54 2.0 5.500 300 7125 0.16 6.88 9.00 2.13 4.8 139.7 m m 139.7 2068 31715 4.1 2 - 1/2 x 2' /a 175 229 54 2.2 6 6.625 300 10340 0.16 8.00 10.00 2.13 5.0 150 168.3 2068 46020 4.1 2 - 1/z x 3 203 254 53 2.3 6.250 300 9200 0.16 7.63 10.00 2.13 5.5 159.0 mm 159.0 2068 40955 4.1 2 - 1/z x 2'/4 194 254 54 2.5 6.500 300 9955 0.16 8.15 10.00 2.13 5.5 165.1 mm 165.1 2068 44295 4.1 2 -1/2 x 3 207 254 54 2.5 8 8.625 300 17525 0.19 2 - 5/a x 41/4 10.50 13.14 2.63 11.3 200 219.1 2068 78000 4.8 267 334 67 5.1 1 Working Pressure and End Load are total, from all internal and external loads, based on standard weight (ANSI) steel pipe, standard roll or cut grooved in accordance with Victaulic specifications. Contact Victaulic for performance on other pipe. WARNING: FOR ONETIME FIELD TEST ONLY, the Maximum Joint Working Pressure may be increased to 1' /2 times the figures shown. 2 The allowable pipe separation dimension shown is for system layout purposes only. Style 005H couplings are considered rigid connections and will not accommodate expansion or contraction of the piping system. 3 Number of bolts required equals number of housing segments. Metric thread size bolts are available (color coded gold) for all coupling sizes upon request. Contact Victaulic for details. 4 Style 005H couplings are VdS and LPC Approved to 16 Bar /235 psi. 10.02 1538 Rev M Updated 1012014 © 2014 Victaulic Company. All rights reserved. victaulic.com 2 �ctaulic® victaulic.com I Couplings I Rigid I Style 005H I Publication 10.02 Listings /Approvals: The information provided below is based on the latest listing and approval data at the time of publication. Listings /Approvals are subject to change and /or additions by the approvals agencies. Contact Victaulic for performance on other pipe and the latest listings and approvals. Related Working Pressure psi Related Working Pressure psi Related Working Pressure psi Pipe Sch. Size inches UL ULC FM Pipe Sch. Size inches UL ULC FM Pipe Sch. Size inches UL ULC FM 5 11/4-3 175 175 175 EL 11/4-2 300 N/A N/A MT 11/4-2 300 N/A N/A 11/4-3 350 350 350 ET 11/4-2 300 N/A N/A STF 11/4-4 N/A N/A 300 10,40 5-8 300 300 300 EZ 4-6 3006 N/A 300 Steady 11/4-2 N/A N/A 300 BLT 11/4-2 300 300 N/A FF 11/4-4 N/A N/A 300 TF 3-8 N/A N/A 300 DF 11/4-4 300 300 300 GAL -7 11/4-2 300 N/A N/A W LS 11/4-2 300 300 N/A DT 11/4-2 300 300 N/A MILT 11/4-2 300 N/A N/A XL 11/4-3 300 300 300 EF 11/4-4 1757 N/A 175 MF 11/4-4 300 N/A 3005 5 FM approved for service in 1 112 — 4" pipe. 6 UL Listed for service up to 4" pipe only. 7 UL Listed for service up to 3" only. Installation Note Reference should always be made tothe 1 -100 Victaulic Field Installation Handbookfor This product shall be manufactured by Victaulic or to Victaulic specifications. All products the product you are installing. Handbooks are included with each shipment of Victaulic to be installed in accordance with current Victaulic installation /assembly instructions. products for complete installation and assembly data, and are available in PDF format Victaulic reserves the right to change product specifications, designs and standard on our website at www.victaulic.com. equipment without notice and without incurring obligations. Warranty Trademarks Refer to the Warranty section of the current Price List or contact Victaulic for details. Victaulic6 is a registered trademark of Victaulic Company. 10.02 1538 Rev M Updated 1012014 © 2014 Victaulic Company. All rights reserved. victaulic.com 3 ✓ctaulii 300 PSI WWP Bronze Ball Valves Fire Protection Valve • Threaded or Grooved Body Style • Full Port Design 1" - 2" • Standard Port Design 21/2" 300 PSI /20.7 Bar Non -Shock Cold Water CONFORMS TO MSS SP -110 • FM APPROVED FOR INDOOR AND OUTDOOR SERVICE • UL LISTED FOR INDOOR AND OUTDOOR SERVICE* • CALIFORNIA STATE FIRE MARSHAL LISTING NO. 7770- 1243:103 MATERIAL LIST Refer to page 42 for details for TS -2M Switch Kit. * Compliance with the applicable requirements of the Standard for Butterfly Valves for Fire Protection Service, UL 1091B. KG- 505 -W -8 Grooved (2" & 2 %z" only) Dezincification Resistant f KT-505-W-8 Threaded DIMENSIONS - WEIGHTS - QUANTITIES Dimensions KT -505 -W A B Weight Size Threaded Grooved Threaded Grooved C D E F G Cvt Threaded Grooved Box Master In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. Value Lbs. Kg. Lbs. Kg. Qty. Ctn. Qty. 1 25 3.33 85 - - 1.66 42 - - 2.11 54 3.81 97 2.31 59 6.14 156 1.75 44 57 6.1 2.77 - - 1 10 11/4 32 4.18 106 - - 2.09 53 - - 2.46 62 4.21 107 2.72 69 6.33 161 3.50 89 103 7.1 3.23 - - 1 8 11/2 40 4.70 119 - - 2.35 60 - - 2.95 74 4.46 113 2.97 75 6.33 161 3.50 89 143 8.1 3.68 - - 1 4 2 50 5.15 131 6.71 170 2.57 65 3.36 85 3.69 94 4.67 119 3.18 81 6.33 161 3.50 89 245 10.7 4.86 9.7 4.40 1 4 21/2 65 5.65 144 7.28 185 2.92 74 3.64 93 3.75 95 4.67 119 3.18 81 6.33 161 3.50 89 183 13.0 5.91 12.6 5.73 1 4 t Note: Cv is defined as the flow in GPM that a valve will carry with a pressure drop of 1.0 psi when the media is water at 60° F. DO NOT USE FOR NATURAL GAS FM U` APPROVED NIBCO INC. WORLD HEADQUARTERS • 1516 MIDDLEBUHY ST. • ELKHAHT, IN 46516 -4740 • USA • PH: 1.800.234.0227 TECH SERVICES PH: 1.888.446.4226 • FAX 1.888.336.4226 • INTERNATIONAL OFFICE PH: +1.574.295.3327 • FAX +1.574.295.3455 www.nibco.com PART SPECIFICATION 1. Body Bronze ASTM B584 Alloy C84400 2. Ball Chrome Plated Brass ASTM 13124 Alloy C37700 3. Seat Ring Carbon - filled PTFE 4. Thrust Washer Reinforced PTFE 5. Stem Bronze ASTM B371 Alloy C69430 6. Stem 0 -Ring Nitrile 7. Retaining Washer Brass 8. Retaining Ring Steel 9. Ground Wire Screw Steel 10. 505 -8 Act Assy. Brass 11. Body End Bronze ASTM B584 Alloy C84400 12. Mounting Screw Steel 13. Lock Washer Steel 14. Handle Pin Brass 15. Hand Wheel Steel /plastisol coated (1' /a" - 2'/2 ") Brass Tee Handle (1 ") 16. Indicator Flag Painted Steel 17. Body Gasket Elastomer 18. Lead Screw 0 -Ring Nitrile 19. Thrust Washer Anti - friction Polymer 20. Cover Gasket Buna -N 21. Flag Seal 0 -Ring Nitrile 22. Tamper -Proof Screw Stainless Steel 23. Pipe Plug (4 units) Stainless Steel (Not shown) Refer to page 42 for details for TS -2M Switch Kit. * Compliance with the applicable requirements of the Standard for Butterfly Valves for Fire Protection Service, UL 1091B. KG- 505 -W -8 Grooved (2" & 2 %z" only) Dezincification Resistant f KT-505-W-8 Threaded DIMENSIONS - WEIGHTS - QUANTITIES Dimensions KT -505 -W A B Weight Size Threaded Grooved Threaded Grooved C D E F G Cvt Threaded Grooved Box Master In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. In. mm. Value Lbs. Kg. Lbs. Kg. Qty. Ctn. Qty. 1 25 3.33 85 - - 1.66 42 - - 2.11 54 3.81 97 2.31 59 6.14 156 1.75 44 57 6.1 2.77 - - 1 10 11/4 32 4.18 106 - - 2.09 53 - - 2.46 62 4.21 107 2.72 69 6.33 161 3.50 89 103 7.1 3.23 - - 1 8 11/2 40 4.70 119 - - 2.35 60 - - 2.95 74 4.46 113 2.97 75 6.33 161 3.50 89 143 8.1 3.68 - - 1 4 2 50 5.15 131 6.71 170 2.57 65 3.36 85 3.69 94 4.67 119 3.18 81 6.33 161 3.50 89 245 10.7 4.86 9.7 4.40 1 4 21/2 65 5.65 144 7.28 185 2.92 74 3.64 93 3.75 95 4.67 119 3.18 81 6.33 161 3.50 89 183 13.0 5.91 12.6 5.73 1 4 t Note: Cv is defined as the flow in GPM that a valve will carry with a pressure drop of 1.0 psi when the media is water at 60° F. DO NOT USE FOR NATURAL GAS FM U` APPROVED NIBCO INC. WORLD HEADQUARTERS • 1516 MIDDLEBUHY ST. • ELKHAHT, IN 46516 -4740 • USA • PH: 1.800.234.0227 TECH SERVICES PH: 1.888.446.4226 • FAX 1.888.336.4226 • INTERNATIONAL OFFICE PH: +1.574.295.3327 • FAX +1.574.295.3455 www.nibco.com P.O. Box 3365 South El Monte, CA 91733 626.444.0541 Fax 626.444.3887 www. Afcon.org 1 thru 4 inch pipe LISTED FOR STEEL /CPVC 300 RING HANGER 1/2 & 3/4 inch pipe 5 thru 8 inch pipe SIZE - ROD- 3/8" or 1/2" SIZE - SYSTEM PIPE - 1/2" thru 8" MATERIAL - Carbon Steel, Mil. Galvanized to G -90 spec. LISTING /APPROVAL - C LISTED BS 203 EX 25511 "- 8" FM Approval guide - 1 "- 8" OSHPD OPA -0601 See Website. CONFORMS WITH: Federal Specification WW- H -171E, Type 10. Manufacturers Standardization Society ANSI/MSS -SP -58 Type 10. MAXIMUM TEMPERATURE - 650 °F. FUNCTION - Pipe hanger component of an AFCON hanger. To support steel, CPVC or copper pipe. INSTALLATION - Per NFPA 13, 13R, 13D, these instructions and the CPVC or copper pipe manufacturers instructions. FEATURES- * Sized and listed exclusively for use with #310 Surge Restrainer. * Band edge is offset for EASY pipe insertion. * Custom fit swivel nut for better retention in ring. ORDERING - Part #, pipe size. 11/09 NFPA 13 PIPE ROD 1 WT. 5 WT. +250 UL TEST LOAD 1 3/8 30.75 403.75 750 11/4 3/8 43.95 469.75 750 11/2 3/8 54.15 520.75 750 2 3/8 76.95 1 634.75 750 21/2 3/8 118.35 841.75 850 3 1 3/8 162.30 1061.50 1050 4 3/8 246.00 1480.00 1500 5 1/2 349.45 1996.75 2000 6 1/2 1 476.35 2631.75 2650 8 1/2 711.00 3805.00 4050 PIPE A B 1 1.8793 2.5259 11/4 2.1382 2.7850 11/2 2.2673 2.9140 2 2.6048 3.2516 2112 3.4920 4.1150 3 3.7845 4.4311 4 j 4.3582 j 4.9992 fi 1 6.0668 1 6.8180 8 1 7.5768 1 8.3290 CAD ARGCO SAMMY SUPERSCREW All-Thread Anchoring System BOTTOM MOUNT FOR WOOD Self- tapping for use in wood with or without sheetrock 25-30-314V 25- 30 -315V SIDE MOUNT FOR WOOD •Self drilling and threading into wood No predrilling required 1:L ITEM # MODEL # ROD SIZE SHANK DIA. SHANK LENGTH 25 -30 -314 GST -10 3/8 " -16 1/4" 1" 25 -30 -315 GST -20 3/8 " -16 1/4" 2" 25- 30 -315BV GST -25 -380 3/8 " -16 3/8" 2 -1/2" 25 -30 -316 GST -30 3/8 " -16 1/4" 3" 25 -30 -541 GST -200 1/4 " -20 1/4" 2" 25 -30 -511 V 25 30 -513V ITEM # MODEL # ROD SIZE SHANK DIA. SHANK LENGTH 25 -30 -511 SWG -10 3/8 " -16 1/4" 1" 25 -30 -513 SWG -20 3/8 " -16 1/4" 2" 25 -30 -514 SWG -25 -380 3/8 " -16 3/8" 2 -1/2" 25 30 544 SWG -100 1/4 " -20 1/4" 1" U� UL FM UL FM U� U� UL FM The information contained herein is produced in good faith and is believed to be reliable but is for guidance only. ARGCO and its agents cannot assume liability or responsibility for results obtained in the use of its product by persons whose methods are outside or beyond our control. It is the user's responsibility to determine the suitability of any of the products, methods of use, or preparation prior to use, mentioned in our literature. It is the user's responsibility to observe and adapt such precautions as may be advisable for the protection of personnel and property in the handling and use of any of our products. FOR MORE INFORMATION CALL ARGCO AT 1- 800 - 854 -1015 OR LOG ONTO WWW.ARGCO.COM ARGCO THREADED ROD FASTENERS FOR WOOD - BOTTOM MOUNT SHANK SHANK ITEM # MODEL ROD S17F DIA_ I FNGTH LOAD CAPACITY APPROVALS 25 -30 -314 SAMMY GST -10 3/8 " -16 1/4" 1" 300 ui 25- 30 -314A ARGCO 1" BM WOOD 3/8 " -16 1/4" 1" 300 25 -30 -315 SAMMY GST -20 3/8 " -16 1/4" 2" 850 ui 0 25- 30 -315A ARGCO 2" BM WOOD 3/8 " -16 1/4" 2" 850 yi 25- 30 -315SH SAMMY GST -20 SWIVEL 3/8 " -16 1/4" 2" 1,050 ui 0 25- 30 -315SS SAMMY GST -20 STAINLESS 3/8 " -16 1/4" 2" 1,500 25- 30 -315B SAMMY GST -25 -380 3/8 " -16 3/8" 2 -1/2" 1,500 u� 25- 30 -315BV ARGCO 2 -1/2" BM WOOD 3/8 " -16 3/8" 2 -1/2" 1,500 �� Q 25- 30 -315BA ARGCO 2 -1/2" BM WOOD 3/8 " -16 3/8" 2 -1/2" 1,500 ui 25 -30 -316 SAMMY GST -30 3/8 " -16 1/4" 3" 1,500 0 25- 30 -316A ARGCO 3" BM WOOD 3/8 " -16 1/4" 3" 1,500 ui 25- 30 -316SH SAMMY GST -30 SWIVEL 3/8 " -16 1/4" 3" 1,500 25- 30 -316V ARGCO 3" BM WOOD 3/8 " -16 1/4" 3" 1,500 y� 0 25 -30 -318 SAMMY GST -200 1/4 " -20 1/4" 2" 1,500 25 -30 -319 SAMMY GST -2 1/2 " -13 1/4" 2" 1,500 25- 30 -319E ELCO EZG -650 3/8 " -16 1/4" 2 -1/2" 1,500 0 25 -30 -320 SAMMYTEK -50 3/8 " -16 1/4" 1.7" 1 1,500 25 -30 -321 SAMMY GST -3 1/2 " -13 1/4" 3" 1,500 THREADED ROD FASTENERS FOR WOOD - SIDE MOUNT SHANK SHANK ITEM # MODEL ROD SIZE DIA. LENGTH LOAD CAPACITY APPROVALS 25 -30 -511 SAMMY SWG -10 3/8 " -16 1/4" 1" 1,500 u� 25- 30 -511A ARGCO 1" SM WOOD 3/8 " -16 1/4" 1" 1,500 25- 30 -511V ARGCO 1" SM WOOD 3/8 " -16 1/4" 1" 1,500 ui 25 -30 -513 SAMMY SWG -20 3/8 " -16 1/4" 2" 1,500 ui 25- 30 -513A I ARGCO 2" SM WOOD 3/8 " -16 1/4" 2" 1,500 ui 25- 30 -513E ELCO EZH -665 3/8 " -16 1/4" 2 -1/4" 1,500 25- 30 -513V ARGCO 2" SM WOOD 3/8 " -16 1/4" 2" 1,500 ui F 25 -30 -514 SAMMY SWG -25 -380 3/8 " -16 3/8" 2 -1/2" 1,500 ui 25- 30 -514A ARGCO 2 -1/2" SM WOOD 3/8 " -16 1 3/8" 2 -1/2 1 1,500 ui 25- 30 -514V I ARGCO 2 -1/2" SM WOOD 3/8 " -16 1 3/8" 2 -1/2" 1 1,500 THREADED ROD FASTENERS TOOLS ITEM # DESCRIPTION 25- 30 -324V NUT DRIVER - LONG (SIDE MOUNT) 25- 30- 324V -SH NUT DRIVER - SHORT (BOTTOM MOUNT) 800- 854 -1015 argco.com fax: 760- 727 -3270 GUARANTEED tqco Fire Protection Products Worldwide I www tyco- fire.com Contacts RAPID RESPONSE Series LFII Residential Sprinklers 4.9 K- factor Pendent Wet Pipe and Dry Pipe Systems General Description The TYCO RAPID RESPONSE Series LFII Residential Pendent and Recessed Pendent Sprinklers (TY2234) are decorative, fast response, frangible bulb sprinklers designed for use in residential occu- pancies such as homes, apart- ments, dormitories, and hotels. When aesthetics and optimized flow charac- teristics are the major consideration, the Series LFII Residential Sprinklers (TY2234) should be the first choice. The Series LFII Residential Sprinklers are intended for use in the following scenarios: • wet and dry pipe residential sprin- kler systems for one- and two - family dwellings and mobile homes per NFPA 13D • wet and dry pipe residential sprin- kler systems for residential occu- pancies up to and including four stories in height per NFPA 13R • wet and dry pipe sprinkler systems for the residential portions of any occupancy per NFPA 13 The recessed version of the Series LFII Residential Sprinklers is intended for use in areas with finished ceilings. It employs a two -piece Style 20 Recessed Escutcheon. The Recessed Escutcheon provides 1/4 inch (6,4 mm) of recessed adjustment or up to 1/2 inch (12,7 mm) of total adjustment from the flush ceiling position. The adjustment provided by the Recessed IMPORTANT Always refer to Technical Data Sheet TFP700 for the "INSTALLER WARNING' that provides cautions with respect to handling and instal- lation of sprinkler systems and components. Improper handling and installation can permanently damage a sprinkler system or its components and cause the sprinkler to fail to operate in a fire situation or cause it to operate prematurely. Page 1 of 6 Escutcheon reduces the accuracy to which the pipe drops to the sprinklers must be cut. The Series LFII Residential Sprinklers have been designed with heat sensi- tivity and water distribution charac- teristics proven to help in the control of residential fires and to improve the chance for occupants to escape or be evacuated. Dry Pipe System Application The Series LFII Residential Pendent and Recessed Pendent Sprinklers offers a laboratory approved option for designing dry pipe residential sprinkler systems, whereas, most residential sprinklers are laboratory approved for wet systems only. Through extensive testing, it has been determined that the number of design sprinklers (hydraulic design area) for the Series LFII Residential Pendent and Recessed Pendent Sprinklers (TY2234) need not be increased over the number of design sprinklers (hydraulic design area) as specified for wet pipe sprinkler systems, as is accustomed for density /area sprinkler systems designed per NFPA 13. Consequently, the Series LFII Residential Sprinklers offer the features of non -water filled pipe in addition to not having to increase the number of design sprinklers (hydraulic design area) for systems designed to NFPA 13, 13D, or 13R. NOTICE The Series LFII Residential Pendent and Recessed Pendent Sprinklers (TY2234) described herein must be installed and maintained in compliance with this document and the applicable stan- dards of the National Fire Protection Association, in addition to the stan- dards of any authorities having jurisdic- tion. Failure to do so may impair the performance of these devices. The owner is responsible for main- taining their fire protection system and devices in proper operating condi- tion. Contact the installing contractor or sprinkler manufacturer with any questions. FEBRUARY 2014 T' Sprinkler Identification Number (SIN) TY2234 Technical Data Approvals UL Listed for use with wet pipe and dry pipe systems C -UL Listed for use only with wet pipe systems NSF Certified to NSF /ANSI 61 For details on these approvals, refer to the Design Criteria section. Maximum Working Pressure 175 psi (12,1 bar) Discharge Coefficient K = 4.9 GPM /psi1/2 (70,6 LPM /bars /2) Temperature Rating 155 °F (68 °C) or 175 °F (79 °C) Finishes Natural Brass Pure or Signal White Chrome Plated Physical Characteristics Frame ............................. Brass Button ... .........................Copper Sealing Assembly ................ Beryllium Nickel w /TEFLON Bulb (3 mm) ........................ Glass Compression Screw ................ Bronze Deflector .......................... Bronze Ejection Spring ............... Stainless Steel TFP400 TFP400 Page 2of6 2 -7/8" DIA. (73,0 mm) WRENCH I W I ESCUTCHEON RECESSED FLATS \ // RECESSED PENDENT FIGURE 1 RAPID RESPONSE SERIES LFII RESIDENTIAL PENDENT AND RECESSED PENDENT SPRINKLERS (TY2234) 2 -7/8" DIA. 7/16" (11,1 mm) ESCUTCHEON Components: 1/2„ NOMINAL NPT PLATE SEATING ,7 mm 112 " (12,7 ) (11,1 ±3,2 mm) MAKE -IN SURFACE 1 Frame 2 Button (57,2 mm) SPRINKLER 3 Sealing Assembly 1 FITTING 4 -Bulb 5 Compression 2 MOUNTING Screw SURFACE 2-1/4 6- Deflector * 3 p Q (57,2 mm) 4 1 -3/8" (34,9 mm) 1 -5/8" (41,3 mm) * Temperature 5 rating is indicated on 6 Deflector. CROSS SECTION PENDENT 2 -7/8" DIA. (73,0 mm) WRENCH I W I ESCUTCHEON RECESSED FLATS \ // RECESSED PENDENT FIGURE 1 RAPID RESPONSE SERIES LFII RESIDENTIAL PENDENT AND RECESSED PENDENT SPRINKLERS (TY2234) FIGURE 2 STYLE 20 RECESSED ESCUTCHEON FOR USE WITH THE RAPID RESPONSE SERIES LFII RESIDENTIAL PENDENT SPRINKLER (TY2234) Operation The glass bulb contains a fluid that expands when exposed to heat. When the rated temperature is reached, the fluid expands sufficiently to shatter the glass bulb, allowing the sprinkler to activate and flow water. Design Criteria The TYCO RAPID RESPONSE Series LFII Residential Pendent and Recessed Pendent Sprinklers (TY2234) are UL and C -UL Listed for installation in accordance with this section. Residential Sprinkler Design Guide When conditions exist that are outside the scope of the provided criteria, refer to the Residential Sprinkler Design Guide TFP490 for the manufacturer's recommendations that may be acceptable to the local authority having jurisdiction. System Types Per the UL Listing, wet pipe and dry pipe systems may be utilized. Per the C -UL Listing, only wet pipe systems may be utilized. Refer to Technical Data Sheet TFP485 for the use of residential sprinklers in residential dry pipe systems. ^WRENCH RECESS (END "A" USED FOR TY2234) FIGURE 3 W -TYPE 6 SPRINKLER WRENCH WRENCH RECESS PUSH WRENCH IN TO ENSURE ENGAGEMENT WITH SPRINKLER WRENCHING AREA FIGURE 4 W -TYPE 7 RECESSED SPRINKLER WRENCH Ceiling Types Smooth flat horizontal, or beamed, or sloped, in accordance with the 2013 Edition of NFPA 13D, 13R, or 13 as applicable. Hydraulic Design (NFPA 13D and 13R) For systems designed to NFPA 13D or NFPA 13R, the minimum required sprinkler flow rates are 2 -7/8" DIA. (73,0 mm) 7/16 ±1 /8" ,7 mm 112 " (12,7 ) (11,1 ±3,2 mm) 2 -1/4" DIA. 1/4" (6,4 mm) FACE OF (57,2 mm) SPRINKLER MOUNTING FITTING PLATE MOUNTING SURFACE 1/8" (3,2 mm) 1 -3/8" (34,9 mm) CLOSURE TY2234 1 -1/8" (28,6 mm) FIGURE 2 STYLE 20 RECESSED ESCUTCHEON FOR USE WITH THE RAPID RESPONSE SERIES LFII RESIDENTIAL PENDENT SPRINKLER (TY2234) Operation The glass bulb contains a fluid that expands when exposed to heat. When the rated temperature is reached, the fluid expands sufficiently to shatter the glass bulb, allowing the sprinkler to activate and flow water. Design Criteria The TYCO RAPID RESPONSE Series LFII Residential Pendent and Recessed Pendent Sprinklers (TY2234) are UL and C -UL Listed for installation in accordance with this section. Residential Sprinkler Design Guide When conditions exist that are outside the scope of the provided criteria, refer to the Residential Sprinkler Design Guide TFP490 for the manufacturer's recommendations that may be acceptable to the local authority having jurisdiction. System Types Per the UL Listing, wet pipe and dry pipe systems may be utilized. Per the C -UL Listing, only wet pipe systems may be utilized. Refer to Technical Data Sheet TFP485 for the use of residential sprinklers in residential dry pipe systems. ^WRENCH RECESS (END "A" USED FOR TY2234) FIGURE 3 W -TYPE 6 SPRINKLER WRENCH WRENCH RECESS PUSH WRENCH IN TO ENSURE ENGAGEMENT WITH SPRINKLER WRENCHING AREA FIGURE 4 W -TYPE 7 RECESSED SPRINKLER WRENCH Ceiling Types Smooth flat horizontal, or beamed, or sloped, in accordance with the 2013 Edition of NFPA 13D, 13R, or 13 as applicable. Hydraulic Design (NFPA 13D and 13R) For systems designed to NFPA 13D or NFPA 13R, the minimum required sprinkler flow rates are given in Tables A and B as a func- tion of temperature rating and the maximum allowable coverage areas. The sprinkler flow rate is the minimum required discharge from each of the total number of "design sprinklers" as specified in NFPA 13D or NFPA 13R. The number of "design sprinklers" specified in NFPA 13D and 13R for wet pipe systems is to be applied when designing dry pipe systems. Hydraulic Design (NFPA 13) For systems designed to NFPA 13, the number of design sprinklers is to be the four most hydraulically demanding sprinklers. The minimum required discharge from each of the four sprinklers is to be the greater of the following: • The flow rates given in Tables A or B as a function of temperature rating and the maximum allowable coverage area. • A minimum discharge of 0.1 gpm /ft2 over the "design area" comprised of the four most hydraulically demanding sprinklers for actual coverage areas protected by the four sprinklers. The number of "design sprinklers" specified in NFPA 13 for wet pipe systems is to be applied when designing dry pipe systems. Dry Pipe System Water Delivery When using the Series LFII Residential Sprinklers (TY2234) in dry pipe sprin- kler systems, the time for water delivery must not exceed 15 seconds for the most remote operating sprinkler. Obstruction to Water Distribution Sprinklers are to be located in accor- dance with the obstruction rules of NFPA 13D, 13R, and 13 as appli- cable for residential sprinklers as well as with the obstruction criteria described within the Technical Data Sheet TFP490. Operational Sensitivity Sprinklers are to be installed with a deflector -to- ceiling distance of 1 -1/4 to 4 inches. Sprinkler Spacing The minimum spacing between sprin- klers is 8 feet (2,4 m). The maximum spacing between sprinklers cannot exceed the length of the coverage area (Table A or B) being hydraulically calculated (e.g., maximum 12 feet for a 12 ft. x 12 ft. coverage area, or 20 feet for a 20 ft. x 20 ft. coverage area). Installation The TYCO RAPID RESPONSE Series LFII Residential Pendent and Recessed Pendent Sprinklers (TY2234) must be installed in accor- dance with this section: General Instructions Do not install any bulb type sprin- kler if the bulb is cracked or there is a loss of liquid from the bulb. With the sprinkler held horizontally, a small air bubble should be present. The diam- eter of the air bubble is approximately 1/16 inch (1,6 mm). A leak -tight 1/2 inch NPT sprinkler J oint should be obtained by applying a minimum -to- maximum torque of 7 to 14 ft. -lbs. (9,5 to 19,0 Nm). Higher levels of torque can distort the sprin- kler Inlet with consequent leakage or impairment of the sprinkler. Do not attempt to compensate for insufficient adjustment in an Escutcheon Plate by under- or over - tightening the sprinkler. Re- adjust the position of the sprinkler fitting to suit. Series LFII Residential Pendent Sprinklers The Series LFII Residential Pendent Sprinklers must be installed in accor- dance with the following instructions. Step 1. Install pendent sprinklers in the pendent position with the deflector parallel to the ceiling. Step 2. With pipe thread sealant applied to the pipe threads, hand - tighten the sprinkler into the sprinkler fitting. Step 3. Tighten the sprinkler into the sprinkler fitting using only the W -Type 6 Sprinkler Wrench (Figure 3). With reference to Figure 1, apply the W -Type 6 Sprinkler Wrench to the wrench flats. Series LFII Residential Recessed Pendent Sprinklers The Series LFII Residential Recessed Pendent Sprinklers must be installed in accordance with the following instructions. Step A. Install recessed pendent sprinklers in the pendent position with the deflector parallel to the ceiling. Step B. After installing the Style 20 Mounting Plate over the sprinkler threads and with pipe thread sealant applied to the pipe threads, hand - tighten the sprinkler into the sprinkler fitting. TFP400 Page 3of6 Step C. Tighten the sprinkler into the sprinkler fitting using only the W -Type 7 Recessed Sprinkler Wrench (Figure 4). With reference to Figure 1, apply the W -Type 7 Recessed Sprinkler Wrench to the sprinkler wrench flats. Step D. After the ceiling has been installed or the finish coat has been applied, slide on the Style 20 Closure over the Series LFII Residential Sprinkler and push the Closure over the Mounting Plate until its flange comes in contact with the ceiling. TFP400 Page 4of6 (a) For coverage area dimensions less than or between those indicated, use the minimum required flow for the next highest coverage area for which hydraulic design criteria are stated. (b) Requirement is based on minimum flow in GPM (LPM) from each sprinkler. The associated residual pressures are calculated using the nominal K- factor. Refer to Hydraulic Design under the Design Criteria section. (c) For NFPA 13 residential applications, the greater of 0.1 gpm/ff2 over the design area of the flow in accordance with the criteria in this table must be used. TABLE A WET PIPE SYSTEM SERIES LFII RESIDENTIAL PENDENT AND RECESSED PENDENT SPRINKLERS (TY2234) NFPA 13D, 13R, AND 13 HYDRAULIC DESIGN CRITERIA WET PIPE SYSTEM Maximum Minimum Flow and Residual Pressure(b, C) Max. Coverage ordinary Temp. Rating Intermediate Temp. Rating Coverage Area (a) 155 °F (68 °C) 175 °F (79 °C) Minimum Ft. x Ft. Deflector to Installation Spacing Flow Pressure Flow Pressure Ft. x Ft. Ceiling Type Ft. (m x m) GPM PSI GPM PSI (m) (L /min) (bar) (L /min) (bar) 12 x 12 13 7.0 13 7.0 Smooth (3,7 x 3,7) (49,2) (0,48) (49,2) (0,48) Ceilings 1 -1/4 to 14x14 (4,3 x 4,3) 13 (49,2) 7.0 (0,48) 13 (49,2) 70 (0,48) 4 inches Beamed Recessed using Style 20 (4,3 x 4,3) (53,0) (0,57) (53,0) (0,57) 16 x 16 13 7.0 13 7.0 Ceilings per Escutcheon or 8 (4,9 x 4,9) (49,2) (0,48) (49,2) (0,48) NFPA 13D or 13R non - recessed per NFPA 13D, 13R, or 13 (2,4) 18 x 18 17 12.0 17 12.0 (5,5 x 5,5) (64,3) (0,83) (64,3) (0,83) 1 -1/4 to 1 -3/4 18 13.5 (5,5 x 5,5) (68,1) (0,93) (68,1) (0,93) inches below bottom of 20 x 20 20 16.7 20 16.7 (6,1 x 6,1) (75,7) (1,15) (75,7) (1,15) beam. (a) For coverage area dimensions less than or between those indicated, use the minimum required flow for the next highest coverage area for which hydraulic design criteria are stated. (b) Requirement is based on minimum flow in GPM (LPM) from each sprinkler. The associated residual pressures are calculated using the nominal K- factor. Refer to Hydraulic Design under the Design Criteria section. (c) For NFPA 13 residential applications, the greater of 0.1 gpm/ff2 over the design area of the flow in accordance with the criteria in this table must be used. TABLE A WET PIPE SYSTEM SERIES LFII RESIDENTIAL PENDENT AND RECESSED PENDENT SPRINKLERS (TY2234) NFPA 13D, 13R, AND 13 HYDRAULIC DESIGN CRITERIA (a) For coverage area dimensions less than or between those indicated, use the minimum required flow for the next highest coverage area for which hydraulic design criteria are stated. (b) Requirement is based on minimum flow in GPM (LPM) from each sprinkler. The associated residual pressures are calculated using the nominal K- factor. Refer to Hydraulic Design under the Design Criteria section. (c) For NFPA 13 residential applications, the greater of 0.1 gpm/ff2 over the design area of the flow in accordance with the criteria in this table must be used. TABLE B DRY PIPE SYSTEM SERIES LFII RESIDENTIAL PENDENT AND RECESSED PENDENT SPRINKLERS (TY2234) NFPA 13D, 13R, AND 13 HYDRAULIC DESIGN CRITERIA DRY PIPE SYSTEM Maximum Minimum Flow and Residual Pressure(b, o) ordinary Temp. Rating Intermediate Temp. Rating Coverage Area (a) 155 °F (68 °C) 175 °F (79 °C) Minimum Ft. x Ft. Deflector to Installation Spacing Flow Pressure Flow Pressure (m x m) Ceiling Type Ft. GPM PSI GPM PSI (m) (L /min) (bar) (L /min) (bar) 12 x 12 13 7.0 13 7.0 Smooth (3,7 x 3,7) (49,2) (0,48) (49,2) (0,48) Ceilings 1 -1/4 to 14x14 14 8.2 14 82 4 inches (4,3 x 4,3) (53,0) (0,57) (53,0) (0,57) Beamed Recessed using Style 20 16 x 16 15 9.4 15 9.4 Ceilings per Escutcheon or 8 (4,9 x 4,9) (56,8) (0,65) (56,8) (0,65) NFPA 13 D or 13R non - recessed per NFPA 13D, 13R, or 13 (2,4) 18 x 18 18 13.5 18 13.5 (5,5 x 5,5) (68,1) (0,93) (68,1) (0,93) 1 -1/4 to 1 -3/4 inches below bottom of 20 x 20 21 18.4 21 18.4 (6,1 x 6,1) (79,5) (1,27) (79,5) (1,27) beam. (a) For coverage area dimensions less than or between those indicated, use the minimum required flow for the next highest coverage area for which hydraulic design criteria are stated. (b) Requirement is based on minimum flow in GPM (LPM) from each sprinkler. The associated residual pressures are calculated using the nominal K- factor. Refer to Hydraulic Design under the Design Criteria section. (c) For NFPA 13 residential applications, the greater of 0.1 gpm/ff2 over the design area of the flow in accordance with the criteria in this table must be used. TABLE B DRY PIPE SYSTEM SERIES LFII RESIDENTIAL PENDENT AND RECESSED PENDENT SPRINKLERS (TY2234) NFPA 13D, 13R, AND 13 HYDRAULIC DESIGN CRITERIA Care and Maintenance The TYCO RAPID RESPONSE Series LFII Residential Pendent and Recessed Pendent Sprinklers (TY2234) must be maintained and serviced in accordance with this section: Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, permission to shut down the affected fire protection system must be obtained from the proper authorities and notify all personnel who may be affected by this action. Absence of the outer piece of an escutcheon, which is used to cover a clearance hole, can delay sprinkler operation in a fire situation. The owner must assure that the sprinklers are not used for hanging any objects and that the sprinklers are only cleaned by means of gently dusting with a feather duster; other- wise, non - operation in the event of a fire or inadvertent operation may result. Sprinklers which are found to be leaking or exhibiting visible signs of corrosion must be replaced. Automatic sprinklers must never be painted, plated, coated, or other- wise altered after leaving the factory. Modified sprinklers must be replaced. Sprinklers that have been exposed to corrosive products of combustion, but have not operated, should be replaced if they cannot be completely cleaned by wiping the sprinkler with a cloth or by brushing it with a soft bristle brush. Care must be exercised to avoid damage to the sprinklers - before, during, and after installation. Sprinklers damaged by dropping, striking, wrench twist /slippage, or the like, must be replaced. Also, replace any sprinkler that has a cracked bulb or that has lost liquid from its bulb. (Ref. Installation Section.) The owner is responsible for the inspection, testing, and mainte- nance of their fire protection system and devices in compliance with this document, as well as with the appli- cable standards of the National Fire Protection Association (e.g., NFPA 25), in addition to the standards of any authorities having jurisdiction. Contact the installing contractor or sprinkler manufacturer regarding any questions. Automatic sprinkler systems are recommended to be inspected, tested, and maintained by a qualified Inspection Service in accordance with local requirements and /or national codes. Limited Warranty For warranty terms and conditions, visit www.tyco - fire.com. Ordering Procedure Contact your local distributor for availability. When placing an order, indicate the full product name and Part Number (P /N). Sprinkler Assembly Specify: Series LFII (TY2234), K = 4.9, Residential Pendent Sprinkler, (specify) temperature rating, (specify) finish, P/N (specify): 155°F(68 °C) Natural Brass ..............P /N 51- 201 -1 -155 Pure White (RAL 9010)` ......P /N 51- 201 -3 -155 Signal White (RAL 9003) .....P /N 51- 201 -4 -155 Chrome Plated .............P /N 51- 201 -9 -155 175°F(79 °C) Natural Brass .............. P/N 51- 201 -1 -175 Pure White (RAL 9010)` ......P /N 51- 201 -3 -175 Signal White (RAL 9003) .....P /N 51- 201 -4 -175 Chrome Plated .............P /N 51- 201 -9 -175 `Eastern Hemisphere sales only Recessed Escutcheon Specify: Style 20 Recessed Escutcheon with (specify *) finish, P/N (specify *) 'Refer to Technical Data Sheet TFP770 Sprinkler Wrench Specify: W -Type 6 Sprinkler Wrench, P/N 56- 000 -6 -387 Specify: W -Type 7 Sprinkler Wrench, P/N 56- 850 -4 -001 TFP400 Page 5of6 TFP400 Page 6of6 GLOBAL HEADQUARTERS 11400 Pennbrook Parkway, Lansdale, PA 19446 1 Telephone +1- 215 - 362 -0700 Copyright © 2014 Tyco Fire Products, LP. All rights reserved. tilca TEFLON is trademark of The DuPont Corporation. Fire Protection Products tqC17 Series DS -1 5.6K Pende Quick Resp General Description Dry -Type Spri nt, Upright, an once, Standard TYCO Series DS -1 Dry -Type Sprinklers, 5.6K Pendent, Upright, and Horizontal Sidewall, Quick Response (3 mm Bulb) and Standard Coverage, are decora- tive glass bulb automatic sprinklers de- signed for commercial use. Dry -Type Sprinklers are typically used where: • pendent sprinklers are required on dry pipe systems that are exposed to freezing temperatures; for example, sprinkler drops from unheated por- tions of buildings • sprinklers and /or a portion of the con- necting piping are exposed to freezing temperatures; for example, sprinkler drops from wet systems into freezers, sprinkler sprigs from wet systems into unheated attics, or horizontal piping extensions through a wall to protect an unheated areas such as loading docks, overhangs, and building exteriors • sprinklers are used on systems that are seasonally drained to avoid freezing; for example, vacation areas NOTICE The Series DS -1 Dry -Type Sprinklers described herein must be installed and maintained in compliance with this document, as well as with the applica- ble standards of the National Fire Protection Association, in addition to the standards of any authorities having jurisdiction. Failure to do so may impair the performance of these devices. IMPORTANT Always refer to Technical Data Sheet TFP700 for the "INSTALLER WARNING" that provides cautions with respect to handling and in- stallation of sprinkler systems and components. Improper handling and installation can permanently dam- age a sprinkler system or its compo- nents and cause the sprinkler to fail to operate in a fire situation or cause it to operate prematurely. Page 1 of 10 Worldwide I www.tyco - fire.com Contacts nklers I Horizontal Sidewall Coverage The owner is responsible for maintain- ing their fire protection system and de- vices in proper operating condition. The installing contractor or sprinkler manu- facturer should be contacted with any questions. The Series DS -1 Dry -Type Sprinklers must only be installed in fittings that meet the requirements of the Design Criteria section. Sprinkler Identification Numbers (SINS) 3/4 Inch NPT: TY3935 - Pendent TY3735 - Horizontal Sidewall 1 Inch NPT: TY3235 - Pendent TY3135 - Upright TY3335 - Horizontal Sidewall Technical Data Approvals UL and C -UL Listed FM Approved NYC Approved under MEA 352 -01 -E Previous New York City Approval and MEA certification numbers ap- ply to product as shown in this data sheet. In accordance with Section BC 3502 of the Construction Code, current NYC Approvals for use in the City of New York apply to all products that contain UL or FM Approvals and Listings; therefore, not all products currently Approved for use in the City of New York will carry an actual MEA Certification number. Refer to Tables A and B. JUNE 2013 J f• jl f f � v Maximum Working Pressure 175 psi (12,1 bar) Inlet Thread Connections 3/4 Inch NPT 1 Inch NPT or ISO 7 -R1 Discharge Coefficient K = 5.6 GPM /psis /2 (80,6 LPM /bars /2) Temperature Ratings Refer to Tables A and B. Finishes Sprinkler: Natural Brass, Chrome Plated, Signal White Escutcheon: Signal White, Chrome Plated, Brass Plated TFP510 TFP510 Page 2 of 10 PLUG WITH INLET SEALING SEALING ASSEMBLY Stainless Steel ASSEMBLY YOKE PLUG INLET SPRING BAND WATER SPRING TUBE ........ Bronze Deflector ................ CASING GUIDE INSERT TUBE WATER Water Tube .........Stainless BULB TUBE SEAT FRAME GUIDE Sealing Assembly ........ 3 mm BULB VENT HOLE Nickel w /TEFLON Escutcheon ..........Carbon COMPRESSION DEFLECTOR SCREW FRAME FIGURE 1 SERIES DS -1, 314 -INCH NPT, DRY -TYPE SPRINKLER ASSEMBLY PLUG WITH Copper INLET SEALING Yoke .............. Stainless Steel ASSEMBLY Carbon Steel Insert .................. Bronze Bulb Seat ........... YOKE SPRING Glass Compression Screw ........ Bronze Deflector ................ INLET Frame ................... Bronze BAND WATER Water Tube .........Stainless Steel TUBE Steel CASING GUIDE Sealing Assembly ........ INSERT TUBE Nickel w /TEFLON Escutcheon ..........Carbon Steel BULB FRAME SEAT 3 mm BULB VENT HOLE COMPRESSION DEFLECTOR SCREW FIGURE 2 SERIES DS -1, 1 -INCH NPT AND ISO 7 -R1 DRY -TYPE SPRINKLER ASSEMBLY Physical Characteristics Inlet ..................... Copper Plug .................... Copper Yoke .............. Stainless Steel Casing .....Galvanized Carbon Steel Insert .................. Bronze Bulb Seat ........... Stainless Steel Bulb ...................... Glass Compression Screw ........ Bronze Deflector ................ Bronze Frame ................... Bronze Guide Tube .........Stainless Steel Water Tube .........Stainless Steel Spring .............Stainless Steel Plug Spring* ......... Stainless Steel Sealing Assembly ........ Beryllium Nickel w /TEFLON Escutcheon ..........Carbon Steel `For 3/4 Inch NPT only Operation When the TYCO Series DS -1 Dry -Type Sprinkler is in service, water is prevent- ed from entering the assembly by the Plug with Sealing Assembly in the Inlet of the Sprinkler. See Figures 1 and 2. The glass Bulb contains a fluid that ex- pands when exposed to heat. When the rated temperature is reached, the fluid expands sufficiently to shatter the glass Bulb, and the Bulb Seat is released. The compressed Spring is then able to expand and push the Water Tube as well as the Guide Tube outward. This action simultaneously pulls inward on the Yoke, withdrawing the Plug with Sealing Assembly from the Inlet and allowing the sprinkler to activate and flow water. Design Criteria The TYCO Series DS -1 Sprinklers are intended for use in fire sprinkler sys- tems designed in accordance with the standard installation rules recognized by the applicable Listing or Approval agency; for example, LIL Listing is based on NFPA 13 requirements. Sprinkler Fittings Install the 3/4 or 1 Inch NPT Series DS -1 Dry -Type Sprinklers in the 3/4 or 1 Inch NPT outlet or run of the follow- ing fittings: • malleable or ductile iron threaded tee fittings that meet the dimensional re- quirements of ANSI B16.3 (Class 150) • cast iron threaded tee fittings that meet the dimensional requirements of ANSI B16.4 (Class 125). TFP510 Page 3 of 10 3/4 -Inch NPT TY3935 Pendent TY3935 Pendent TY3735 Horizontal Sidewall with Top of Deflector -to- Ceiling with Standard with Standard Escutcheon Distance of 4 to 12 inches Recessed Escutcheon (Figure 3) (100 to 300 mm) (Figure 4) with Deep Escutcheon with Standard Escutcheon with Deep Escutcheon with Standard Escutcheon (Figure 5) (Figure 8) without Escutcheon with Deep Escutcheon (Figure 6) (Figure 9) TY3135 Upright without Escutcheon without Escutcheon (Figure 10) Finish Temperature Bulb Natural Brass Chrome Plated White Polyester Natural Brass Chrome Plated White Polyester Natural Brass Chrome Plated White Polyester Rating Color Code 135 °F(57 °C) Orange 1' 2 1,2 1 *, 2* 155 °F (68 °C) Red 175 °F (79 °C) Yellow 200 °F (93 °C) Green 286 °F(141 °C) Blue N/A Notes 1. Listed by Underwriters Laboratories, Inc. (maximum order length of 48 inches) 2. Listed by Underwriters Laboratories for use in Canada (maximum order length of 48 inches) Light and Ordinary Hazard Occupancies Only N/A - Not Available TABLE A SERIES DS -1 QUICK RESPONSE, STANDARD COVERAGE DRY -TYPE SPRINKLERS LABORATORY LISTINGS AND APPROVALS 1 Inch NPT TY3235 Pendent TY3235 Pendent TY3335 Horizontal Sidewall with Top of Deflector -to- Ceiling with Standard with Standard Escutcheon Distance of 4 to 12 inches Recessed Escutcheon (Figure 3) (100 to 300 mm) (Figure 4) with Deep Escutcheon with Standard Escutcheon (Figure 5) (Figure 8) without Escutcheon (Figure 6) with Deep Escutcheon (Figure 9) TY3135 Upright without Escutcheon without Escutcheon (Figure 7) (Figure 10) Finish Temperature Bulb Natural Chrome White Natural Chrome White Natural Chrome White Rating Color Code Brass Plated Polyester Brass Plated Polyester Brass Plated Polyester 135 °F(57 °C) Orange 1,2,3,4 1,2,4 1, 2, 3, 4 1, 2, 4 1 *, 2 *, 3 * *1 4 1 *, 2 *, 4 155 °F (68 °C) Red 175 °F (79 °C) Yellow 200 °F (93 °C) Green 286 °F(141 °C) Blue N/A Notes: 4. Approved by the City of New York under MEA 352 -01 -E 1. Listed by Underwriters Laboratories, Inc. (maximum order length 5. The Upright Sprinkler without an Escutcheon (TY3135) is avail - of 48 inches) able in 1 Inch NPT only 2. Listed by Underwriters Laboratories for use in Canada (maxi- Light and Ordinary Hazard Occupancies Only mum order length of 48 inches) Light Hazard Occupancies Only 3. Approved by Factory Mutual Research Corporation (maximum N/A - Not Available order length of 48 inches) TABLE B 1 INCH NPT AND ISO 7 -R1, SERIES DS -1 QUICK RESPONSE, STANDARD COVERAGE DRY -TYPE SPRINKLERS LABORATORY LISTINGS AND APPROVALS TFP510 Page 4 of 10 SPRINKLER FITTING (REFER TO DESIGN CRITERIA SECTION) FACE OF SPRINKLER FITTING - L_ _J ORDER LENGTHS: 2-3/4" to 48" 1 -3/4" DIA. (69,9 to 1219,2 mm) (44,5 mm) IN 1/4" INCREMENTS FACE OF CEILING 2- 3/16" ± 1/8" 3" DIA. (55,6 ± 3,2 mm) (76,2 mm) FIGURE 3 PENDENT TY3235 AND TY3935 WITH STANDARD ESCUTCHEON SPRINKLER FITTING (REFER TO DESIGN CRITERIA SECTION) FACE OF SPRINKLER FITTING - L_ _J ORDER LENGTHS: 3 -3/4" to 48" (95,3 to 1219,2 mm) IN 1/4" (6,4 mm) 2 -1/4" DIA. INCREMENTS (57,2 mm) FACE OF CEILING I FA I 1 -3/8" ± 1/8" 2 -7/8" DIA. (34,9 ± 3,2 mm) (73,0 mm) FIGURE 4 PENDENT TY3235 AND TY3935 WITH STANDARD RECESSED ESCUTCHEON SPRINKLER FITTING (REFER TO DESIGN CRITERIA SECTION) FACE OF SPRINKLER FITTING - L ORDER LENGTHS: 5" to 48" (127,0 to 1219,2 mm) IN 1/4" (6,4 mm) INCREMENTS MINIMUM 1 -3/4" (44,5 mm) DEFLECTOR TO CEILING FIGURE 6 PENDENT TY3235 AND TY3935 WITHOUT ESCUTCHEON SPRINKLER FITTING (REFER TO DESIGN CRITERIA SECTION) FACE OF SPRINKLER FITTING - L_ _J ORDER LENGTHS: 3 -1/2" DIA 1/2" to 46" (88,9 mm) (12,7 to 1168,4 mm) 2 " DIA I1/2 IN 1/4" (6,4 mm) (63,5 DI INCREMENTS FACE OF CEILING 4 -1/4" ± 1/8" (108,0 ± 3,2 mm) FIGURE 5 PENDENT TY3235 AND TY3935 WITH DEEP ESCUTCHEON TOP OF DEFLECTOR ORDER LENGTHS: 5" to 48" (127,0 to 1219,2 mm) IN 1/4" (6,4 mm) INCREMENTS FACE OF SPRINKLER FITTING SPRINKLER FITTING (REFER TO DESIGN CRITERIA SECTION) FIGURE 7 UPRIGHT TY3135 WITHOUT ESCUTCHEON 1 INCH NPT ONLY ORDER LENGTHS: 2 -3/4" to 48" (69,9 to 1219,2 mm) IN 1/4" (6,4 mm) INCREMENTS SPRINKLER FITTING (REFER TO DESIGN CRITERIA SECTION) 1 -3/4" DIA. (44,5 mm) 2 -3/8" ± 1/8" (60,3 ± 3,2 mm) CENTERLINE OF WATERWAY 3" DIA. (76,2 mm) 5/16" (7,9 mm) FIGURE 8 TY3335 AND TY3735 HORIZONAL SIDEWALL WITH STANDARD ESCUTCHEON ORDER LENGTHS: 1/2" to 45 -3/4" (12,7 to 1162,1 mm) IN 1/4" (6,4 mm) INCREMENTS 4 -1/4" ± 1/8" 2 -112" DIA. FACE OF (108,0 ± 3,2 mm) FACE OF (63,5 mm) MOUNTING SPRINKLER SURFACE FITTING SPRINKLER FITTING (REFER TO DESIGN CRITERIA SECTION) _ 3 -1/2" DIA. (88,9 mm) 3.5° CENTERLINE 5/16" OF WATERWAY (7,9 mm) FIGURE 9 TY3335 AND TY3735 HORIZONAL SIDEWALL WITH DEEP ESCUTCHEON ORDER LENGTHS: 5 -1/2" to 48" (139,7 to 1219,2 mm) IN 1/4" (6,4 mm) INCREMENTS MINIMUM 2 -1/4" (57,2 mm) FACE OF DEFLECTOR TO SPRINKLER MOUNTING FITTING SURFACE : On 1 1 VI lV� 3.5' 5/16 SPRINKLER FITTING (7,9 mm) (REFER TO DESIGN CENTERLINE CRITERIA SECTION) OF WATERWAY FIGURE 10 TY3335 AND TY3735 HORIZONAL SIDEWALL WITHOUT ESCUTCHEON TFP510 Page 5 of 10 Do not install the DS -1 Sprinklers into an elbow fittings. The Inlet of the sprin- kler can contact the interior of the el- bow, potentially damaging the Inlet seal. The unused outlet of the threaded tee is plugged as shown in Figure 13. You can also install the Series DS -1 Dry -Type Sprinklers in the 3/4 or 1 Inch NPT outlet of a GRINNELL Figure 730 Mechanical Tee. However, the use of the Figure 730 Tee for this arrangement is limited to wet pipe systems. The configuration shown in Figure 12 is only applicable for wet pipe systems where the sprinkler fitting and water - filled pipe above the sprinkler fitting are not subject to freezing and where the length of the Dry -Type Sprinkler has the minimum exposure length depicted in Figure 11. Refer to the Exposure Length section. For wet pipe system installations of the 1 Inch NPT Series DS -1 Dry -Type Sprinklers connected to CPVC piping, use only the following TYCO CPVC fittings: • 1" x 1" NPT Female Adapter (P /N 80145) • 1" x 1" x 1" NPT Sprinkler Head Adapter Tee (P /N 80249). For wet pipe system installations of the the 3/4 Inch NPT Series DS -1 Sprinklers connected to CPVC piping, use in the 3/4" x 3/4" NPT Female Adapter (P /N 80142). For dry pipe system installations, use only the side outlet of maximum 2-1/2 - inch reducing tee when locating the Series DS -1 Sprinklers directly below the branch line. Otherwise, use the con- figuration shown in Figure 13 to assure complete water drainage from above the Series DS -1 Dry -Type Sprinklers and the branch line. Failure to do so may result in pipe freezing and water damage. NOTICE Do not install the Series DS -1 Dry -Type Sprinkler into any other type fitting without first consulting the Technical Services Department. Failure to use the appropriate fitting may result in one of the following: • Failure of the sprinkler to operate prop- erly due to formation of ice over the inlet Plug or binding of the Inlet Plug. • Insufficient engagement of the Inlet pipe threads with consequent leakage. Drainage In accordance with the minimum requirements of the National Fire Protection Association for dry pipe sprinkler systems, branch, cross, and TFP510 Page 6 of 10 FACE OF SPRINKLER FITTING ®' EXPOSURE LENGTH (SEE DESIGN DSB -2 CRITERIA INTENDED SECTION) FOR FREEZER STRUCTURES - r�_lj FIGURE 11 EXPOSURELENGTH STRAP TIES (ENDS ON OPPOSING SIDES OF BOOT) DSB -2 BOOT ADHESIVE 1 -3/4" DIA. (44,5 mm) CLEARANCE HOLE INSULATED FREEZER STRUCTURE DS -1 SHOWN WITH STANDARD ESCUTCHEON FIGURE 14 MODEL DSB -2 SPRINKLER BOOT WITH PENDENT SERIES DS -1 DRY SPRINKLER zx- TO WET SIDE SYSTEM OUTLET PLUGGED Icon DSB -2 SPRINKLER INTENDED FITTING FOR FREEZER (SEE DESIGN STRUCTURES CRITERIA SECTION) FIGURE 12 SPRINKLER FITTING HEATED AREA 1 -3/4" DIA. (44,5 mm) CLEARANCE INSULATED HOLE FREEZER ADHESIVE STRUCTURE DSB -2 BOOT STRAP TIES DS -1 (ENDS ON SHOWN WITH OPPOSING STANDARD SIDES OF ESCUTCHEON BOOT) FIGURE 15 MODEL DSB -2 SPRINKLER BOOT WITH SIDEWALL SERIES DS -1 DRY SPRINKLER RUN OUTLET PLUGGED PLUGGED SPRINKLER TO DRY FITTING SYSTEM (SEE DESIGN CRITERIA SECTION) _ DSB -2 INTENDED FOR FREEZER STRUCTURES FIGURE 13 SPRINKLER FITTING UNHEATED AREA WRENCH RECESS WRENCH FLAT 20 v PUSH WRENCH IN TO ENSURE ENGAGEMENT WITH SPRINKLER WRENCHING AREA FIGURE 16 W- TYPE 7 SPRINKLER WRENCH TFP510 Page 7 of 10 Ambient Temperature Exposed to Discharge End of Sprinkler Temperatures for Heated Area(a) 40 °F (4 °C) 50 °F (10 °C) 60 °F (16 °C) Minimum Exposed Barrel Length, Inches (mm)(b) 40 °F (4 °C) 0 0 0 30 °F ( -1 °C) 0 0 0 20 °F ( -7 °C) 4 (100) 0 0 10 °F ( -12 °C) 8 (200) 1 (25) 0 0 °F ( -18 °C) 12 (305) 3 (75) 0 -10 °F ( -23 °C) 14 (355) 4 (100) 1 (25) -20 °F ( -29 °C) 14 (355) 6 (150) 3 (75) -30 °F ( -34 °C) 16 (405) 8 (200) 4 (100) -40 °F ( -40 °C) 18 (455) 8 (200) 4 (100) El-50 °F ( -46 °C) 20 (510) 10 (255) 6 (150) -60 °F ( -51 °C) 20 (510) 10 (255) 6 (150) Notes: (a) For protected area temperatures that occur between values listed above, use the next cooler temperature. (b) These lengths are inclusive of wind velocities up to 30 mph (18,6 kph). TABLE C EXPOSED SPRINKLER BARRELS IN WET PIPE SYSTEMS MINIMUM RECOMMENDED LENGTHS feed -main piping connected to Dry Sprinklers and subject to freezing tem- peratures must be pitched for proper drainage. Exposure Length When using Dry Sprinklers in wet pipe sprinkler systems to protect areas sub- ject to freezing temperatures, use Table C to determine a sprinkler's appropriate exposed barrel length to prevent water from freezing in the connecting pipes due to conduction. The exposed bar- rel length measurement must be taken from the face of the sprinkler fitting to the surface of the structure or insula- tion that is exposed to the heated area. Refer to Figure 11 for an example. Clearance Space In accordance with Section 8.4.9.2 of the 2010 edition of NFPA 13, when con- necting an area subject to freezing and an area containing a wet pipe sprinkler system, the clearance space around the sprinkler barrel of Dry -Type Sprinklers must be sealed. Due to temperature dif- ferences between two areas, the poten- tial for the formation of condensation in the sprinkler and subsequent ice build- up is increased. If this condensation is not controlled, ice build -up can occur that might damage the dry -type sprin- kler and /or prevent proper operation in a fire situation. Use of the Model DSB -2 Dry Sprinkler Boot, described in technical data sheet TFP591 and shown in Figures 14 and 15, can provide the recommended seal. Installation The TYCO Series DS -1 Dry -Type Sprinklers must be installed in accor- dance with this section. General Instructions The Series DS -1 Dry -Type Sprinkler must only be installed in fittings that meet the requirements of the Design Criteria section. Refer to the Design Criteria section for other important re- quirements regarding piping design and sealing of the clearance space around the Sprinkler Casing. Do not install any bulb type sprinkler if the bulb is cracked or there is a loss of liquid from the bulb. With the sprin- kler held horizontally, a small air bubble should be present. The diameter of the air bubble is approximately 1/16 inch (1,6 mm) for the 135 °F (57 °C) rating to 1/8 inch (3,2 mm) for the 286 °F (141 °C) rating. • A leak -tight 3/4 Inch NPT sprinkler joint should be obtained by applying a minimum -to- maximum torque of 10 to 20 ft. -Ibs. (13,4 to 26,8 Nm). • A leak -tight 1 Inch NPT sprinkler joint should be obtained by applying a minimum -to- maximum torque of 20 to 30 ft. -Ibs. (26,8 to 40,2 Nm). Higher levels of torque can distort the sprinkler Inlet with consequent leakage or impairment of the sprinkler. Do not attempt to compensate for insufficient adjustment in an Escutcheon Plate by under or over - tightening the Sprinkler. Re- adjust the position of the sprinkler fitting to suit. Step 1. Install pendent sprinklers only in the pendent position, and install up- right sprinklers only in the upright posi- tion. The deflector of a pendent or up- right sprinkler must be parallel to the ceiling. Install horizontal sidewall sprinklers in the horizontal position with their cen- terline of waterway perpendicular to the back wall and parallel to the ceil- ing. Ensure the word "TOP" on the De- flector faces the ceiling. Step 2. With a non - hardening pipe - thread sealant such as TEFLON tape applied to the Inlet threads, hand- tight- en the sprinkler into the sprinkler fitting. Step 3. Wrench- tighten the sprinkler using either: • a pipe wrench on the Inlet Band or the Casing (Figures 1 and 2) • the W -Type 7 Sprinkler Wrench on the Wrench Flat (Figure 16). TFP510 Page 8 of 10 Apply the Wrench Recess of the W -Type 7 Sprinkler Wrench to the Wrench Flat. Note: If sprinkler removal becomes necessary, remove the sprinkler us- ing the same wrenching method not- ed above. Sprinkler removal is easier when a non - hardening sealant was used and torque guidelines were fol- lowed. After removal, inspect the sprin- kler for damage. Step 4. After installing the ceiling or wall and applying a ceiling finish, slide on the outer piece of the Escutcheon until it comes in contact with the ceil- ing or wall. Do not lift the ceiling panel out of its normal position. When using the Deep Escutcheon, hold the outer piece in contact with the mounting surface (ceiling or wall). Then rotate the inner piece approxi- mately 1/4 turn with respect to the out- er piece, to hold the Deep Escutcheon firmly together. Care and Maintenance The TYCO Series DS -1 Dry -Type Sprinklers must be maintained and ser- viced in accordance with this section. Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, obtain permission to shut down the affected fire protection sys- tems from the proper authorities and notify all personnel who may be affect- ed by this action. Absence of the outer piece of an es- cutcheon, which is used to cover a clearance hole, can delay the time to sprinkler operation in a fire situation. A Vent Hole is provided in the Bulb Seat (Figures 1 and 2) to indicate if the Dry - Type Sprinkler is remaining dry. Evi- dence of leakage from the Vent Hole in- dicates potential leakage past the Inlet seal and the need to remove the sprin- kler to determine the cause of leakage; for example, an improper installation or an ice plug. Close the fire protec- tion system control valve and drain the system before removing the sprinkler. Exercise care to avoid damage before, during, and after installation. Never paint, plate, coat, or otherwise alter automatic sprinklers after they leave the factory. Never repaint factory - painted Cover Plates. When necessary, replace cover plates with factory - painted units. Non - factory applied paint can adversely de- lay or prevent sprinkler operation in the event of a fire. Replace sprinklers that: • were damaged by dropping, striking, wrench twisting, wrench slippage, or the like. • were modified or over - heated. • have cracked bulbs or have lost liquid from the bulbs. Refer to the Installation Section in this data sheet. • are leaking or exhibiting visible signs of corrosion. The owner is responsible for the in- spection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the National Fire Protection Association (e.g., NFPA 25), in addition to the stan- dards of any other authorities having jurisdiction. The installing contractor or sprinkler manufacturer should be con- tacted relative to any questions. Automatic sprinkler systems are recom- mended to be inspected, tested, and maintained by a qualified Inspection Service in accordance with local re- quirements and /or national codes. Ordering Procedure Contact your local distributor for avail- ability. When placing an order, indicate the full product name and Part Number (P /N). Dry-Type Sprinklers Specify this dry -type sprinkler as follows: • SIN Pendent TY3935 or TY3235, Sidewall TY3735 or TY3335, or Upright TY3135 • Quick Response, Standard Coverage, Dry -Type Sprinkler • Deflector Style Upright, Pendent, and Horizontal Sidewall • 5.6 K- Factor • Order Length Dry -Type Sprinklers are furnished based upon Order Length as measured per Figures 3 through 10. After taking the measurement, round it to the nearest 1/4 inch increment. • Inlet Connections 3/4 Inch NPT, 1 Inch NPT, or ISO 7 -R1 • Temperature Rating • Sprinkler Finish • Escutcheon Style and Finish, as applicable • Part Number (P /N) from Table D The Upright Sprinkler without an Escutcheon (TY3135) is available in 1 Inch NPT only. Part Numbers are for 3/4 Inch and 1 Inch NPT standard order sprin- klers. Orders for all other sprinkler assemblies must be accompanied by a complete description. Refer to the Price List for a complete listing of Part Numbers. Sprinkler Wrench Specify: W -Type 7 Sprinkler Wrench, P/N 56- 850 -4 -001. Sprinkler Boot Specify: Model DSB -2 Dry Sprinkler Boot, P/N 63- 000 -0 -002. This Part Number includes one Boot, two Strap Ties, and 1/3 oz. of Adhesive. The quantity of adhesive is sufficient for installing one Boot. P /N* 60 - XXX - X - XXX i SIN 01 Pendent with Standard TY3935 Escutcheon (3/4" NPT) (Figure 3) 02 Pendent with Deep TY3935 Escutcheon (3/4" NPT) (Figure 5) 03 Pendent with Standard Recessed TY3935 Escutcheon (3/4" NPT) (Figure 4) 04 Pendent without TY3935 NATURAL BRASS Escutcheon (3/4" NPT) (Figure 6) 05 Sidewall with Standard TY3735 Escutcheon (3/4" NPT) (Figure 8) 06 Sidewall with Deep TY3735 Escutcheon (3/4" NPT) (Figure 9) 07 Sidewall without TY3735 Escutcheon (3/4" NPT) (Figure 10) 36 Pendent with Standard TY3235 Escutcheon (1" NPT) (Figure 3) 33 Pendent with Deep TY3235 Escutcheon (1" NPT) (Figure 5) 37 Pendent with Standard Recessed TY3235 Escutcheon (1" NPT) (Figure 4) 32 Pendent without TY3235 NATURAL BRASS Escutcheon (1" NPT) (Figure 6) 34 Sidewall with Standard TY3335 Escutcheon (1" NPT) (Figure 8) 43 Sidewall with Deep TY3335 Escutcheon (1" NPT) (Figure 9) 44 Sidewall without TY3335 Escutcheon (1" NPT) (Figure 10) 38 Upright without TY3135 Escutcheon (1" NPT) (Figure 7) TFP510 Page 9 of 10 Notes " Use Prefix "I" for ISO 7 -R1 Connection; for example, 1 -60- 010 -4 -055. 1. Escutcheon applies to sprinklers provided with escutcheons. 2. 286 °F (141'q temperature rating applies to non - recessed sprinkler assemblies. 3. Dry -Type Sprinklers are furnished based upon "Order Length" as measured per Figures 3 through 10, as appli- cable, and for each individual sprinkler where it is to be installed. After the measurement is taken, round it to the nearest 1/4 inch increment. TABLE D SERIES DS -1 DRY -TYPE SPRINKLERS PART NUMBER SELECTION SPRINKLER ESCUTCHEON M 0 CHROME PLATED SIGNAL WHITE (RAL9003) 1 NATURAL BRASS SIGNAL WHITE (RAL9003) 2 NATURAL BRASS BRASS PLATED 4 SIGNAL WHITE SIGNAL WHITE (RAL9003) (RAL9003) 9 CHROME PLATED CHROME TEMPERATURE SAMPLE RATINGS (2) ORDER LENGTHS (3) 0 135 °F (57 °C) 055 5.50" 1 155 °F (68 °C) 082 8.25" 2 175°F(79 °C) 180 18.00" 3 200 °F (93 °C) 187 18.75" 4 286 °F (141 °C) 372 37.25" 480 48.00" Notes " Use Prefix "I" for ISO 7 -R1 Connection; for example, 1 -60- 010 -4 -055. 1. Escutcheon applies to sprinklers provided with escutcheons. 2. 286 °F (141'q temperature rating applies to non - recessed sprinkler assemblies. 3. Dry -Type Sprinklers are furnished based upon "Order Length" as measured per Figures 3 through 10, as appli- cable, and for each individual sprinkler where it is to be installed. After the measurement is taken, round it to the nearest 1/4 inch increment. TABLE D SERIES DS -1 DRY -TYPE SPRINKLERS PART NUMBER SELECTION TFP510 Page 10 of 10 GLOBAL HEADQUARTERS 11400 Pennbrook Parkway, Lansdale, PA 19446 1 Telephone +1- 215 - 362 -0700 Copyright © 2013 Tyco Fire Products, LP. All rights reserved. TEFLON is trademark of The DuPont Corporation.